12
3.4 BREAK-IN & START-UP
This instruction manual, as well as any instructions supplied by the manufacturers of supporting equipment,
should be read and understood prior to starting the compressor. With the pre-operation checklist completed
and satisfied proceed to start the compressor.
1. Check oil level in the crankcase. The oil level should be no lower than the center of the sight glass.
2. Check that the drain cock is open.
3. Start compressor and watch for excessive vibrations and/or strange noises. If either exists, stop the
compressor. Refer to
troubleshooting
for help in determining the cause of such problems.
4. Manually activate safety relief valves by pulling ring or lever.
5. Run the compressor unloaded for 20 minutes to lubricate and break-in the internal parts.
6. Close the drain cock. Compressor will fill the tank to the cut out pressure.
7. Check the operation of controls and system pressure.
8. Observe compressor operation closely for the first hour and then frequently for the next 8 hours of
operation.
9. After the first 8 hours of operation change the oil, check the belt tension and inspect the system for leaks.
WARNING!
-
High temperatures are generated by the operation of the compressor
.
Contact with hot
surfaces, such as the pump or discharge hose could result in a serious burn
. Allow them to cool off
before handling or servicing. Keep children away from the compressor at all times.
3.5 DAILY STARTING CHECKLIST
Do not proceed until the
Pre-Operation Checklist
and
Break-In & Start-Up
sub-sections have been read and
are thoroughly understood.
1. Check oil level in the crankcase of compressor pump. Ensure level is at the center of the sight glass.
2. Drain liquid from the air receiver and moisture trap.
3. Start compressor as per factory instructions.
4. Check system pressure.
5. Check all pressure relief valves for proper operation.
6. Check control system for proper operation.
Summary of Contents for 10E-2-120H-1-230
Page 10: ...10 Figure 2 Compressor Air System...
Page 20: ...20 7 ASSEMBLY PART LISTS COMPRESSOR 5 HP 1 STAGE VERTICAL MODEL 5E 1 60V ITEM 8355182...
Page 22: ...22 COMPRESSOR 5 HP 2 STAGE VERTICAL MODEL 5E 2 80V ITEM 8346645...
Page 24: ...24 COMPRESSOR 10 HP 2 STAGE HORIZONTAL MODEL 10E 2 120H 3 230 ITEM 8346652...
Page 26: ...26 COMPRESSOR 10 HP 2 STAGE HORIZONTAL MODEL 10E 2 120H 1 230 ITEM 8347767...
Page 28: ...28 COMPRESSOR 10 HP 2 STAGE HORIZONTAL MODEL 10E 2 120H 3 575 ITEM 8347783...
Page 30: ...30 8 PUMP PART LISTS PUMP 10001977 LPW6548ALHI USED ON ITEM 8355182...
Page 31: ...31 PUMP 10001977 LPW6548ALHI USED ON ITEM 8355182...
Page 32: ...32 PUMP 10002222 LP205CT USED ON ITEMS 8346645...
Page 33: ...33 PUMP 10002222 LP205CT USED ON ITEMS 8346645...
Page 34: ...34 PUMP 10002332 LP210CT USED ON ITEMS 8346652 8347767 8347783...
Page 35: ...35 PUMP 10002332 LP210CT USED ON ITEMS 8346652 8347767 8347783...