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Rechargeable Battery Care 

Rechargeable batteries require routine care. Read and follow the guidelines in this document to safely use PowerHandling 

rechargeable batteries and achieve the maximum battery life span.  

Overview 

Do not leave batteries unused for extended periods of time, either in the product or in storage. When a battery has been 

unused for 6 months check the charge status and charge or dispose of the battery as appropriate. The typical estimated life 

of a Lithium-Ion battery is about two to three years or 400 to 600 charge cycles, whichever occurs first. One charge cycle is a 

period of use from fully charged, to fully discharged, and fully recharged again. All rechargeable batteries have a limited life 

and will gradually lose their capacity to hold a charge. This loss of capacity (aging) is irreversible. As the battery loses capacity, 

the length of time it will power the product (run time) decreases. Rechargeable batteries continue to slowly discharge (self-

discharge) when 

not in use or while in storage. Routinely check the battery’s charge status. 

Battery Maintenance 

Observe and note the run time that a new fully-charged battery provides for powering your product. Use this new battery run 

time as a basis to compare run times for older batteries. The run time of your battery will vary 

depending on the product’s 

configuration and your specific application. Routinely check the battery’s charge 

status. Carefully monitor batteries that are 

approaching the end of their estimated life.  

Consider replacing the battery with a new one if you note either of the following conditions:  

The battery run time drops below about 80% of the original run time. 

The battery charge time increases significantly. 

If a battery is stored or otherwise unused for an extended period, be sure to follow the storage instructions in this document.  

Best practices for Li-Ion battery packs 

ly  se the provi e   i o  battery charger

he  battery is heavily  se  allo  to cool before placi g o  charger

i o  batteries last lo ger if they are  ot  ischarge  completely

Remove the battery from the charger o ce it is f lly charge  a  allo  to cool prior to  se

o  ot charge the battery i  a  elevate  temperat re e viro me t   

 

o  ot short termi als

o  ot  amage the batteries  cr sh   ail   eform   rop  etc

o  ot p t batteries i to fire

o  ot  se batteries i  a  et e viro me t

f battery gets e tremely hot  ri g chargi g  set asi e for eval atio

attery operatio  is best bet ee  the temperat res of 

 to 

 

 to 

o  ot leave a  eplete  battery  charge  for very lo g   t is best to re charge as soo  as possible

harge  i o  batteries i  a  area a ay from comb stibles  here they ca  be mo itore  for a y a omaly

that may occ r

he  stori g  remove the battery a  store it separately from the charger or pro ct

f stori g a battery for a  e te e   ratio   ischarge the battery to 

 capacity 

   meas re

after   mi tes rest  a  re charge to this level at   mo th i tervals

fter a prolo ge  storage perio  mo itor battery closely for a y a omalies  he  rechargi g to bri g it

bac  i to service

f yo   o  ot follo  the i str ctio s  a  the battery has  o charge remai i g  he  yo  chec  it  co si er

it to be  amage   o  ot attempt to recharge it or to  se it  Replace it  ith a  e  battery

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Summary of Contents for PowerRoll RVB Series

Page 1: ...PowerHandling Inc RVB SERIES ASSEMBLY OPERATION SAFETY AND MAINTENANCE MANUAL Published PowerHandling Inc...

Page 2: ...ing 12 Pushing the Load Forward 12 Pulling the Load Backward 12 Precautions to Take Before Rolling a Load 13 Option Safety Stop Chock 13 Quick Charge Quick Change Battery Concept 14 Installation of th...

Page 3: ...securely protect the machine in transport Correct packaging is critical in being able to transport PowerRolls without damage in transit as the units are extremely dense very heavy for their size and m...

Page 4: ...d lock washers on the machine base STEP 3 Position Handle Mount over mounting screws and lock washers by sliding mount down Ensure all lock washers are seated under screw heads and not trapped between...

Page 5: ...mount STEP 2 Line up the holes in the handle and the handle mount as shown ssembly Instructions STEP 3 Fasten the set screw making sure it sits above the cable restraint as shown thus securing it STE...

Page 6: ...le mount STEP 2 Line up the holes in the handle and the handle mount as shown e Assembly Instructions STEP 3 Fasten the set screw making sure it sits above the cable restraint as shown thus securing i...

Page 7: ...ck charge cycle is complete and the battery is ready for use Below is a copy of the decal on the charger summarizing the above information Note that the battery pack will begin to self discharge when...

Page 8: ...ated life Consider replacing the battery with a new one if you note either of the following conditions The battery run time drops below about 80 of the original run time The battery charge time increa...

Page 9: ...ct the battery from water and other moisture If the battery becomes wet during use dry it as soon as possible Failure to follow proper safety instructions will void the warranty and may create a hazar...

Page 10: ...tion of the gearbox influences the torque output Note the gearing does not change the power of the PowerRoll but rather with each increase in gearing it increases the torque output while it correspond...

Page 11: ...be changed to any of the available gearing options by switching out the drive module If a different drive module better suits your application and the machine is within 3 months of age the drive modu...

Page 12: ...ue the unit will generate It is generally safest to engage the variable speed throttle gradually so as to prevent the possibility of accelerating the load too rapidly and rolling it beyond the intende...

Page 13: ...rocedures of the facility in which the PowerRoll is being used All precautions are required in ensuring a clear path is available sufficient warning or safety lock out is put into effect and where pos...

Page 14: ...mart chargers are custom designed and built to operate only with PowerHandling battery packs Do not use a different charger for a PowerHandling battery pack and do not use a different battery pack on...

Page 15: ...reel up onto a platform This short duration of near stall is okay and it is expected to be subjected to this However if it remains in this near stall state for too long damage is occurring to the moto...

Page 16: ...specified value or if the machine is showing a noticeable lack of speed or power when moving a load then please progress through the following trouble shooting suggestions I Inspect the drive roller u...

Page 17: ...embedded into or otherwise making contact with it reducing its ability to achieve a friction contact As the drive roller makes pressure contact with the support roller while the machine is operating...

Page 18: ...the normal operating temperature or safe operation mode The LED will start to flash red quickly when the motor temperature is higher than normal operating temperature but the PowerRoll will still func...

Page 19: ...erature in real time and displays this warning if the motor temp increases above the high motor temperature threshold On Off Motor Over Temp Slow Flash Red Disabled This is to protect the motor from o...

Page 20: ...tu tu tu tu tu tu s s s s s s st t t t t t t fi fi fi fi fi fi fir r r r r r rs s s s s s st ob t ob t ob t ob t ob t ob t ob tom tom tom tom tom tom tome e e e e e er r r r r r r m m m m m m mu u u...

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