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POWERJET 260 PRO Injector Cleaner & Tester 

 

 

 

V.

 

Operation 

5.1

 

Resistance Test 

1)

 

Connect one end of the resistance measurement line to the interface on the right side of the device, and the other 
end to the two electrodes of the fuel injector. 

2)

 

Start the machine, and press the 

 key. The resistance value will be displayed on the screen. 

3)

 

If needed, measure several times to confirm the measured value. 

4)

 

After the measurement is completed, remove the fuel injector and the resistance measurement line. 

5.2

 

Ultrasonic Cleaning 

Injector  Cleaner  takes  advantage  of  the  penetrability  and  cavitation  impact  wave  caused  by  ultrasonic  wave  traveling 
through the medium to provide powerful cleaning on objects with complex shapes, cavities and pores, so that the stubborn 
carbon deposits can  be removed from the injectors. 

 

Procedures 

1) 

Place the injector/pump which has gone through surface cleaning in the launder. 

2) 

Add enough injector detergent into ultrasonic cleaner so that the liquid level is about 20mm above the needle valve 
of injectors / whole pump. 

3) 

Plug the pulse signal wire to injector / pump respectively. 

4) 

Select ultrasonic cleaning function and then set the time. 

5) 

Press 

RUN

 key to start the procedure. 

6) 

When the time is up, it will stop automatically as the beeper rings. 

7) 

Take the injector / pump out of the launder and wipe them with a dry soft cloth. Get ready for next operation. 
 

Note: 

1)

 

It is strictly forbidden to open the ultrasonic system under the circumstances that cleaning agent has not been added into 
the ultrasonic cleaning pool. Otherwise, the ultrasonic equipment may be damaged easily. 

2)

 

It  is  strictly  prohibited  to  immerse  the  pulse  signal  line  connector  along  with  the  injector  into  the  ultrasonic  pool  for 
cleaning. Otherwise, the pulse signal line connector can be damaged easily. 

 

5.3

 

Uniformity/Sprayability Test 

Uniformity test is to find out the difference of the injectors injecting at the same working condition. This test can indicate 
the comprehensive influences on the injector caused by electrical nature, bore variation and clogging. Spray ability test is 
to inspect the spraying performance by observing the injectors. 

 

Installing and testing procedures for injectors 

1) 

Choose a proper adaptor according to the injector type and mount it to the fuel separator. 

2) 

Install the injectors in forward direction (Apply a little lubricating grease on the O-ring.) 

3) 

Install the fuel separator with injector onto the plate of the test tube. 

4) 

Connect the injector pulse signal wire. 

5) 

Before doing this test, press DRAIN icon to drain the test liquid from the measuring cup if there is any. 

6) 

Select Uniformity/Sprayability test function, set corresponding parameters (consult the appendix for pressure setting, 
consult vehicle manuals for other parameters as needed), and then press RUN key to start the test. 

7) 

When the test is completed, the equipment will auto stop with the ring of the buzzer. 
 

Note: 

a)

 

While testing, it can drain fuel by pressing DRAIN icon. At default, solenoid valve is set at the closed state. 
Uniformity test can be done at this state. When DRAIN icon is pressed, solenoid valve will drain fuel. 

b)

 

The system pressure can be adjusted by pr or – at testing.  

c)

 

During operating, the user can select parameter, such as RPM or PW, and then press 

 or 

key to achieve the 

status of the simulation. 

Summary of Contents for 260 PRO

Page 1: ...POWERJET 260 PRO Injector Cleaner Tester POWERJET 260 PRO Injector Cleaner Tester...

Page 2: ...anger warning of inflammables should be posted The operator s hair clothes fingers and other parts of the body should be kept away from the operating parts of the equipment To prevent electric shocks...

Page 3: ...CTORS EFI MPI SFI 4 3 2 INSTALLATION OF SIDE SUPPLY INJECTORS 4 IV OPERATING PROCEDURES 5 4 1 PREPARATION 5 4 2 CLEANING TESTING SEQUENCES 5 4 3 PROCEDURE AFTER WORK OPERATION 5 V OPERATION 6 5 1 RESI...

Page 4: ...e device including the buzzer sound level display brightness and backlight brightness Version information to check the software version information of the current device Main Features The special stru...

Page 5: ...uter magnetic field 400A m No naked flame within 2m Specifications Main unit power supply AC220V 10 50Hz 60Hz or AC110V 10 60Hz Input power 230W Ultrasonic cleaner power 100W Resistance test accuracy...

Page 6: ...el 5 Fuel pressure gauge 6 Fuel outlet pipe 7 Ultrasonic cleaner 8 Fuel return port 9 Fuel tank Attention there may be slight difference between the illustrations in this manual and the actual product...

Page 7: ...mount a proper O ring on it Remember to apply a little lubricating fuel on the O ring 2 The adapters for fuel top supply injector are 4 types Thread sealing type here are with coarse thread and fine t...

Page 8: ...he right couplers The main unit of the device uses test solution for uniformity sprayability test leakage test injecting flow test and auto test The ultrasonic cleaner uses the cleaning agent Test sol...

Page 9: ...ltrasonic equipment may be damaged easily 2 It is strictly prohibited to immerse the pulse signal line connector along with the injector into the ultrasonic pool for cleaning Otherwise the pulse signa...

Page 10: ...ix the fuel separator and injector assembly in the fuel filler hole of the upper cover according to the height of injector and tighten the compression screws black on both sides evenly 5 It is recomme...

Page 11: ...cally at the ring of the buzzer 5 6 Auto Test Auto test contains all above mentioned tests 15 second injecting test idle speed middle speed high speed varying acceleration varying deceleration changin...

Page 12: ...here are two cases for the line connection one is the connection with fuel return hose and the other is the connection without the fuel return hose Connection with fuel return hose 1 Disconnect the fu...

Page 13: ...s inflammable Prepare at least one effective fire extinguisher 2 Be sure that all lines are well connected and there is no leakage before performing cleaning VI Transporting and Storing 6 1 Transporti...

Page 14: ...res pressing the DRAIN icon moretimes The solenoid valves will stop automatically after 15 seconds and it is necessary to drain more times if there is more liquid 7 2 Precautions 1 In order to avoid e...

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