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4

Disjonction protection against: 

- Battery overvoltage or undervoltage 
- Battery or charger overtemperature 

Protection by fuses against :

 

- Mains input overload 
- Battery polarity inversion 

Anti-corrosion 

Casing in aluminum with anti-corrosion paint. 

Anti-impact 

Resistance to impacts in normal use thanks to the 2 mm-thick casing (1,5mm for the 
cover). 

Ventilation 

If the internal charger sensor exceeds 60°C, fan starts 

 

Options 

1.

 

Battery Temperature Sensor (BTS):   

Sensor is used to balance charging voltage according to temperature gaps, compared 
with reference temperature 25°C. If temperature exceeds 45°C, charging stops and 
LED of BTS OH flashes. Charging restarts when temperature is less than 45°C.   

 
      Procedure of connecting BTS is: 

1. Disconnect the charger from the mains (MANDATORY). To avoid short-circuit, 

disconnect the batteries. 

2. Extract fixing screw from wires cover and remove it 
3. Connect the sensor connector to the green terminal on the card (see figure A) 
4. Connect charger to the mains 
5. Fix the temperature sensor(s) on corresponding battery(ies) with double-sided 

adhesive tape supplied with sensor. 

To disconnect sensor from the charger, charger must be disconnect from the mains 
before (even if the charger indicates a default). 

CAUTION:

 In case of fault, charger switches off automatically. Disconnect charger from 

mains then wait for approximately 10 minutes before starting it again.   

 

2.

 

Remote Control: 

It can be connected to the Power Master charger. All operating 

controls and displays are available on the remote control unit.   

 

Safety Instruction   

A battery can generate gas in the case of high overcharge, that can be explosive. 
Attention must be paid to produce no spark or flame near a battery on charge, arrange for 
a well-ventilated room. 
 

Power Master charger limits overcharges and reduces this risk. 

z

 

Excessive discharges are among the principal causes of premature wear. 
Power Master charger prevents such excessive discharge. After every discharge, 
(especially higher than 50%), recharging should not be deferred for a long time.   

z

 

Low and permanent overcharge is another cause of premature wear. The Power 

Summary of Contents for PM-SBC-1524

Page 1: ...SWITCH MODE BATTERY CHARGER MICROPROCESSOR SYSTEM USER MANUAL FOR ALL PATTERNS 1 AND 3 OUTPUTS ...

Page 2: ...e 3 Safety Devices 3 Options 4 Safety Instruction 4 Installation 5 Front Panel 7 LED Indicators 7 Switches Section 4 Battery Types and 1 User Define 7 Instruction of Charging Curve Selection 8 DC Power Supply 9 BTS Remote Control 10 Trouble Shooting Guide 10 Specification 11 ...

Page 3: ... the market to allow the battery to be connected and used constantly while still offering a real BOOST high voltage charge over short period The charger switches back to top up mode automatically In accordance with EC standards the Power Master Battery charger is fitted with a PFC Power Factor Corrector which limit peak current draw from the input power required from the generator or Mains supply ...

Page 4: ...f energy in the least possible time Floating Phase The charger supplies just the current necessary to keep the battery at a constant and stable voltage floating voltage This charging mode allows 12 volt equipment to be used continuously water pump refrigeration auto pilot radio lights etc without the batteries discharging It means that the on board circuit can be used while keeping the battery cha...

Page 5: ... A 4 Connect charger to the mains 5 Fix the temperature sensor s on corresponding battery ies with double sided adhesive tape supplied with sensor To disconnect sensor from the charger charger must be disconnect from the mains before even if the charger indicates a default CAUTION In case of fault charger switches off automatically Disconnect charger from mains then wait for approximately 10 minut...

Page 6: ...ed on any installation where there is a danger of electrolytic effects z Regulations require the presence of a battery cut out on the output pole and on the output pole Precautions Regarding Lightning Strike In geographic zones exposed to a high risk of lightning strikes it may be recommended fitting a lightning conductor on the inlet side of the charger Power Master will not take charge of damage...

Page 7: ... risk if not properly tightened Power Master will not take charge of damage caused by a bad tightness of connections Don t connect a charge distributor on an Power Master charger 1 or 3 outputs 4 Put the AC plug in the rear panel The charger operates on sector 90V to 250 Vac 50 60 Hz Use preferably cable H07rn F with 3 conductors Earth lead to be connected to the terminal on the unit Length 5m 10m...

Page 8: ... for 24 system during more than 5 minutes charger shuts down To restart the charger disconnect the mains wait few minutes and reconnect the charger on mains Over Voltage Battery overcharge Ubat 16V for 12V system and 32V for 24V system If Ubat 16V for 12V system and 32V for 24V system during more than 5 minutes charger shuts down To restart the charger disconnect the mains wait few minutes and rec...

Page 9: ...n very easily adapt the Power Master charger to the type of battery by rotate switch used To modify configuration carryout the following steps STEP 1 Disconnect charger from the mains To avoid short circuit disconnect the batteries STEP 2 According to 4 different battery types and desired charge current 30 70 and 100 choose the rotate switch from 1 to C If the used battery is not in 4 listed batte...

Page 10: ... type to be 5 DC Power Supply Power Master charger can not only charge the battery but also supply DC power directly The desired voltage can be set by the following steps STEP 1 Choose the rotate switch of BATTERY TYPE to be 0 STEP 2 Use the rotate switch 0 F of BOOST VOLTAGE to set the first two digits of desired voltage Refer to the below table for what 0 F represents Rotate Switch Boost Volt Ro...

Page 11: ...oltage but a max intensity One or several elements of the battery present a short circuit Check that there s no increase of battery temperature Battery is almost totally charged Check that the charger is on a floating mode Intensity of charge is too weak 10 Alimentation is too weak Check the input voltage Consumption on the battery during the charge is too important Decrease the consumption Time o...

Page 12: ... the connection of the battery the polarity and the output fuse Problem and Symptoms Possible Cause Solution All LEDS are flashing but the charger doesn t charge DEFAULT Check the battery connections and the connection of display and check the output fuse No LED is lighting when the charger is connected to the main DEFAULT Check the main input the connection of display and the fuses During the cha...

Page 13: ...on Charge Floating Charge Charging Curve Selection By SWITCH for 5 different battery types Classical lead open sealed lead gel lead calcium standard charge lead calcium deep discharge user define Working Temperature 10 45 Storage Temperature 20 70 Protection Feature Against output short circuit battery discharge in the event of mains failure mains input overload battery polarity inversion Protecti...

Page 14: ...By SWITCH for 5 different battery types Classical lead open sealed lead gel lead calcium standard charge lead calcium deep discharge user define Working Temperature 10 45 Storage Temperature 20 70 Protection Feature Against output short circuit battery discharge in the event of mains failure mains input overload battery polarity inversion Protection Options Battery or charger overtemperature Batte...

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