Powermatic 100, Maintenance Instructions And Parts List

Page 1: ...Model 100 12 305mm Planer MAINTENANCE INSTRUCTIONS AND PARTS LIST POWERMATIC rKJOUDAILLE INC McMinnville Tennessee 37110 AC 615 473 5551 ...

Page 2: ... replace at our option any ma chine or component part thereof proving defective within the above period F O B our plant providing such machine or component part is returned pre paid to our plant or to a designated service center of the undersigned for our examination This warranty does not include repair or replacement required be cause of misuse abuse or because of normal wear and tear Nor does i...

Page 3: ...cuts Follow the sharpening instructions on knife grinding and jointing installing and adjustments Caution Do not use knives that have been reground to less than 5 8 16 mm height on standard cut terheads or 1 2 13 mm height on quiet cutterheads 9 Operator position Stand to the left side out of line with the table and make sure no one else is stand ing in line with the table 10 Hand safety Keep hand...

Page 4: ... when changing blades 22 Replacement parts Use only Powermatic or factory authorized replacement parts and accessories otherwise the planer warranty and guarantee will be null and void 23 Misuse Do not use this Powermatic planer for other than its intended use If used for other purposes Powermatic disclaims any real or implied warranty and holds itself harmless for any injury which may result from...

Page 5: ...SPECIFICATIONS DIMENSIONS AND DESIGN CHARACTERISTICS ARE SUBJECT TO CHANGE WITHOUT NOTICE SPECI FICATIONS METRIC TABLE AREA CUTTERHEAD DIAMETER CUTTING CIRCLE DIR DR CUTTERHEAD S M M BELTED DRIVE CUTTERHEAD S M M KNIFE SIZE FEED ROLL DIAMETER BED ROLL DIAMETER FEED RANGE MPM MAX DEPTH OF CUT SINGLE BOARD STOCK RANGE THICKNESS WIDEST PLANEABLE STOCK SHORTEST PLANEABLE BUTTED STOCK SHORTEST PLANEABL...

Page 6: ...pection Before putting power on the machine check that all screws are tight that all mechanical functions work freely and that the cutterhead turns freely without knife contact with the chipbreaker or pressure bar Peri odic or regular inspections are required to insure that the machine is in proper adjustment that all screws are tight that belts are in good condition that dust has not accumulated ...

Page 7: ... and that each knife is the same Maximum deviation allowed for good planing is 001 025 mm If deviation exceeds 001 025 mm see section on installing cutterhead knives or section on joint ing and grinding knives before leveling the table Fiske Lubriplate 630AA Fiske Lubriplate 630AA SAE 10 Fiske Lubriplate 630AA Fiske Lubriplate 630AA SIDE PANEL L H HEX JAM NUT PLANER TA BLE Fig 1 Place a 6 x 5 152m...

Page 8: ...ide sections with 1 4 S 4mm movement in each section to accommodate multiple board surfacing In addition the whole assembly is spring loaded to accommodate the full 1 2 12 7mm 1 4 S 4mm on model 100 depth of cut To provide proper drive it should be set so that the bottom of its arc is 1 1S 1 Smm on sectionalized types and 1 32 Bmm on solid types below the arc of the cutterhead knives Using gage bl...

Page 9: ...dicated for the infeed roll remove the cover over the top section of the planer adjust the chip breaker free position using a 2 x 4 gage block and shop scale of the proper thickness and adjusting screws in the pivot arm at each end It is important that each end be close to the same height to help avoid skewing of the material as it is fed through the machine Since the chip breaker adjusting screws...

Page 10: ... point of the knife arc fig 11 Move the gage or gage block and scale to the extreme left hand side and adjust that side to be in line with the low point of the knife arc Recheck the right side check the full width of the pressure bar If the center is slightly low adjust both sides the same amount to bring the low point into line Using the bed and feed roll gage set the full length of the pressure ...

Page 11: ...or imperfections not related to the pressure bar which can develop due to misadjustment and knife wear If clip marks occur 6 1S2mm in from each end of the board the pressure bar is too high Turn both right and left hand adjusting screws the same amount 1 4 turn clockwise or less and take another 1 16 1 58mm deep cut Re examine the board Continue the operate adjust procedure until the clip marks di...

Page 12: ...e jackscrew slide the indicator on the radius of the cutterhead body to establish the high point of the knife Fig 12 6 Using an Allen wrench in the jack raise the knife to be approximately 1IS 125 3 1Smm projection from the cutterhead body Move the gage to the opposite end and repeat the process Finally check the center section to be sure it is within tolerance If it is low try backing off slightl...

Page 13: ... plugs until they lightly contact the blade by turning the center setscrews clockwise 7 Zero the cutterhead gage with the body of the cutterhead Note Because of the different diameters on different sized planers the gage zero should be checked before it is used 8 Using the cutterhead gage centered over the tip of the blade rotate blade adjusting screws clockwise to lower the blade tip to be 002 05...

Page 14: ... hood or top cover 2 Install and center the jointing head in the dovetail ways of the vertical slide Lock in position with the setscrews provided Fig 15 Be sure the jointing stone clears the knives by lowering the vertical slide with the top mounted hand knob until it touches one knife at the high point of its arc Raise the slide with two full turns of the hand knob Check the vertical slide making...

Page 15: ...ontinue to lower the wheel and traverse grind until the joint width is approximately 003 005 08 13mm Never grind the joint completely away since it will produce a wire edge which will roll over in planing dulling the knife 9 Index to the next knife slot and repeat steps 7 and 8 for each knife On quiet planers grind all knives in the same slot as though it were a full width knife 10 Remove the grin...

Page 16: ... locating hole provided 1 4 S 3Smm deep into the side frame and dowel in position 7 Move the indicator to a position to be on top and in line with the vertical centerline of the cutterhead Tram the full width of the cutterhead and adjust the rail to be parallel in a horizontal plane within 001 03mm T I R Lock the mounting screws down tight 8 Mount the jointing slide or grinding head as required se...

Page 17: ...1134 SWITCH FURNAS 1 2 BA24P REF OT Y POWERMATIC NO MFG DESCRIPTION MI I 0 6 8161 1 2 STARTER MAGNETIC FURNAS I4CF32BC71 I 9 6BI 61 06 STARTER MAGNETIC FURNAS I4DFI2BA7 PB I 6821 200 SWITCH FURNAS MOMENTARY PB 50D54688 PB OTY PONERMATIC NO MFG DESCRIPTION I 68 2 12 0 0 SWITCH FURNAS MOt NTARY PB 50D54666 6831068 TRANSFORMER 115 230 24 V 50 VA 6 831069 23CV460 24 V 75 VA I 6B31070 230 460 115 V 50 ...

Page 18: ...18 18 0 ...

Page 19: ...ER CLUTCH 1 26 3773004 STUD FEED DRIVE GUARD MOUNTING 2 27 3330283 PLATE SAFETY NOT SHOWN 1 28 33302Bd PLATE INSTRUCTION CAUTION TO AVOID 1 KICK BACKS NOT SHOWN 3330305 PLATE INSTRUCTION CAUTION KEEP HANDS CLEAR OF CUTTERHEAD NOT SHOWN MOTOR MOUNTING ASSEMBLY MOTOR MOUNTING ASSEMBLY ITEM PART ITEM PART NO IW DESCRIPTION QTY NO NO DESCRIPTION QTY 1 5077031 BELT V 4L 650 MATCHED SET OF 2 1 ALTERNATE...

Page 20: ... o o S o 82 83 STAGGER BLADE CUTTERHEAD I 1 o N ...

Page 21: ...T CLUTCH LEVER 1 6715014 SCR SOC SET CUP PT 5 16 18 X 2 1 2 ONE NOT SHOWN 3585204 PIN CLUTCH SHIFTING 2 3426004 LEVER CLUTCH 1 6715034 SCR HEX HD CAP 5 16 18 X 1 1 4 1 CUTTERHEAD AND DRIVE AREA ITEM PART NO NO DESCRI PTION QTY 48 6861204 WASHER LOCK 5 16 PLATED 1 49 6861205 WASHER FLAT 5 16 PLATED 1 2586008 PINION ASSY CLUTCH LEVER ITEMS 50 51 50 3586005 PINION CLUTCH LEVER 1 51 6095023 BUSHING 5 ...

Page 22: ...22 ...

Page 23: ...8 2298017 HOUSING ASSY TABLE ROLLER BEARING 4 ITEMS 10 AND 11 10 3298006 HOUSING BEARING TABLE ROLLER 4 11 6095023 BUSHING 5 8 1 0 X 3 4 0 0 X 1 LG 4 PS 600 64 12 3673010 ROLLER TABLE 2 13 3797049 TABLE PLANER 12 1 14 6715093 SCR SQ HD SET 5 16 18 X 1 1 2 8 15 6515007 NUT HEX JAM 5 16 18 8 16 3244021 GIB TABLE ADJ 2 17 3529006 NUT RAISING SCREW L H 1 18 3691002 SCREW TABLE RAISING L H 1 19 6064001...

Page 24: ... 24 ...

Page 25: ...NER DUST HOOD NOT SHOWN 3 3441007 LINER DUST HOOD NOT SHOWN 4 3441001 LINER DUST HOOD NOT SHOWN 2104025 COVER REAR ASSY ITEMS 5 AND 6 5 3104306 COVER REAR 1 6 3441014 LINER REAR COVER NOT SHOWN 1 7 6746023 SCR HEX HD SELF TAPPING 1 4 20 X 8 5 8 PLATED 8 3108001 CURTAIN NOISE 2 9 3108006 CURTAIN NOISE OFFSET SLITS 2 10 3770224 STRIP CURTAIN MTG 2 11 6710024 SCR FILLISTER SLOTTED HD 10 10 24 X 7 16 ...

Page 26: ...II 0 t ...

Page 27: ... FLAT 4 HD 21 3277003 HEAD JOINTING 2040024 BAR ASSY GRINOER ITEMS 22 THRU 55 273000B SLIDE ASSY VERT ADJ ITEMS 22 THRU 25 3730009 SLI DE GRINDER 6609004 FITTING GREASE 1 4 28 NPT STRAIGHT 1641 B 6515007 NUT HEX JAM 5 16 1B ZINC PLATED 2 6715097 SCR SQ HD 5 16 18 X 1 1 4 2 2040025 BAR ASSY ITEMS 26 27 26 6095044 BUSHING 2 27 3044105 BAR GRINDER 1 2271 023 HANDWHEEL ASSY 7 ITEMS 28 THRU 31 2B 67150...

Page 28: ......

Page 29: ...ATOR KNIFE LEVEL 1 I I 2230001 GAUGE QUICK SET KNIFE GAUGE QUICK SET KNIFE ITEM PART ITEM PART NO NO DESCRIPTION QTY NO NO DESCRIPTION 1 2025012 ARM INDICATOR ASSY WELDMENT 1 2 2595005 PLATE ASSY INDICATING WELDMENT 1 3 3042060 BASE KNIFE GAUGE INDICATOR J 21 1 4 3684226 SCALE PLATE KG l 1 5 3735222 SPACER ARM 1 6 6626002 PIN SPRING 1 8 X3 8 1 7 6714083 SCR BUTTON HD HEX SOC 1 4 20 1 X1 2 8 674700...

Page 30: ...NOTES 30 ...

Page 31: ...NOTES ...

Page 32: ...POWERMATIC IlIJOUDAILLE INC McMinnville Tennessee 37110 AC 615 473 5551 ...