Powermatic 1792000K, Instructions And Parts Manual

Page 1: ...ble Saw shown with optional extension table and legs WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 1791997 Ph 800 274 6848 Revision D 08 2013 www powermatic com Copyright 2013 Walter Meier Manufacturing Inc This pdf document is bookmarked ...

Page 2: ...mination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or repl...

Page 3: ...t 18 Insert Adjustment 19 Arbor and Arbor Bearing Removal 19 Operating Controls 20 Start Stop 20 Safety Key 20 Motor Cover 12 Adjustments 14 Handwheel Adjustments 14 Drive Belt 17 Operations 21 Overview 21 Kickback 21 Bevel and Miter Operations 24 Safety Devices 25 Feather Board and Push Blocks 25 Push Stick 25 Filler Piece 25 Maintenance 26 Cleaning 26 Lubrication 26 Miscellaneous 26 Troubleshoot...

Page 4: ...based paint Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microsco...

Page 5: ... positions where a sudden slip could cause your hand to contact the blade 28 Do not attempt to saw boards with loose knots or with nails or other foreign material on its surface Do not attempt to saw twisted warped bowed or in wind stock unless one edge has been jointed for guiding purposes prior to sawing 29 Do not attempt to saw long or wide boards unsupported where spring or weight could cause ...

Page 6: ...EFC 1791997 Table size with standard extensions L x W in 42 x 30 1 2 Table size without extensions L x W in 22 x 30 1 2 Arbor diameter in 5 8 Saw blade diameter in 10 Arbor speed RPM 4300 Left tilt range 0 45 Maximum depth of cut in 3 1 8 at 90 degrees 2 1 8 at 45 degrees Maximum diameter of dado in 8 Maximum width of dado cut in 13 16 Drive system Poly V Belt Table height to floor in 34 1 2 Dust ...

Page 7: ... the skid 2 Carefully slide the saw from the pallet onto the floor Make sure that the castors do not get damaged when removing from the skid The Table Saw should be placed in an area with a sturdy level floor good ventilation and sufficient lighting Leave enough space around the machine for mounting extension wings and rail assemblies and loading and off loading stock and general maintenance work ...

Page 8: ...box E 1 Owner s Manual F 1 Warranty Card not shown Main Saw Container Small Box The small box consists of the following items 1 Push Stick G 1 27mm Arbor Wrench H 2 Lock Knobs J 2 Swivel Handles K 1 Riving Knife and Pawl Assembly L 1 Low Profile Riving Knife M 1 Hardware Bag N consisting of 6 3 8 16 x 1 Hex Cap Screw AA 6 3 8 Lock Washer BB 6 3 8 Flat Washer CC Contents of the Small Box ...

Page 9: ...s Extension Tables Side Cover Box 2 Hinge Pin N 1 Side Cover O Contents of Side Cover Box Fence and Rail Carton contents and installation instructions for the fence rail system and optional wooden extension table are described in the Accu Fence Owner s Manual No M 2195079Z ...

Page 10: ...lock washer finger tight then pivot the wing to level position Insert the other two screws and washers finger tight 2 Mount the remaining extension wing to the other side of the table in the same manner 3 Make sure that the front edge of the extension wings are flush with the front edge of saw table Figure 2 4 Level the extension wing with the saw table across its entire width Figure 3 using a str...

Page 11: ...cted and removed as described below To provide sufficient clearance for removal of the dust chute 1 Raise the blade height all the way up and set the blade tilt to 0º refer to Handwheel Adjustments on page 14 2 Remove the arbor nut and collar as described in the Blade Installation Replacement on page 12 steps 3 4 Removing the dust chute 3 Remove two socket head button screws D E with 4mm and 5mm h...

Page 12: ...ils and Accu Fence With the extension wings properly aligned the rail guide tube and fence assembly can now be mounted to the saw Consult the Accu Fence Owner s Manual Part No M 2195079Z for instructions Optional Wood Extension Table For instructions on mounting the accessory wood extension table or router table consult the Accu Fence Owner s Manual Part No M 2195079Z for instructions Switch Insta...

Page 13: ... all the way into the gap between the clamp blocks L M then lock the handle K 6 Replace the insert J back on the table The saw blade and riving knife should protrude through the slot in the insert Referring back to Figure 9 7 Attach the anti kickback pawl E by pressing and holding the quick release button D and inserting the lock pin of the pawl into the appropriate slot F on the riving knife 8 In...

Page 14: ...bt use the next heavier gauge The smaller the gauge number the heavier the cord Amps Extension Cord Length 25 feet 50 feet 75 feet 100 feet 150 feet 200 feet 5 16 16 16 14 12 12 5 to 8 16 16 14 12 10 NR 8 to 12 14 14 12 10 NR NR 12 to 15 12 12 10 10 NR NR 15 to 20 10 10 10 NR NR NR 21 to 30 10 NR NR NR NR NR based on limiting the line voltage drop to 5V at 150 of the rated amperes NR Not Recommend...

Page 15: ...nce issues with the blade This is done as follows 1 Remove the guard and pawl Figure 9 Items C E 2 Open the side cover and locate the blade depth stop A Fig 12 located between the arbor pulley and motor 3 Using a 6mm hex wrench loosen the locking screw B Fig 12 4 This will allow the depth stop to swing free and the saw blade to be adjusted lower 5 With the height adjust handwheel B Fig 11 lower th...

Page 16: ...e top to the cabinet two in front two in back 6 Nudge the table to bring the miter slot in line with the blade The blade must be kept centered with the slot in the table insert to ensure clearance at both the 90º and 45º positions 7 After alignment secure the table to the cabinet by re tightening the four mounting screws Tilt Stop Adjustment 1 Adjust the blade tilt for 90º as described in Blade Ti...

Page 17: ...e miter gauge 1 Place the miter gauge in one of the slots H on the table top 2 Set the miter gauge to 90º 0º setting on the scale by loosening the lock handle A then pulling the spring loaded knob C out and turning the body B until 0º is indicated on the scale F 3 Measure the accuracy of the gauge against the slot with a combination square If adjustment is necessary 4 Adjust the body B until it is...

Page 18: ...nife needs to be moved to align it with the saw blade 5 Using a 3mm hex wrench make adjustments to four set screws D Fig 19 accessible through openings located in the corners of the floating clamp block B Fig 19 Adjust any number of setscrews required to bring the riving knife in alignment with the saw blade Then reinsert the riving knife secure by tightening the lock handle A Fig 18 and check the...

Page 19: ...crews E 5 Reinsert the riving knife tighten the lock handle A Fig 18 and check that the saw blade knife gap is between 3 8mm Figure 20 Note Attempt to make the gaps as even as possible Insert Adjustment Adjust the setscrews in the insert with a 3mm hex wrench Figure 21 to ensure that the insert is stable and flush with the table top Arbor and Arbor Bearing Removal The saw arbor is press fit in the...

Page 20: ... stops without pressing the stop button as the result of a tripped fuse or circuit breaker etc 1 Press red button to reset 2 Press the green button to restart the machine Safety Key The start stop switch on the Model 2000 comes equipped with a magnetic safety key When in place on the switch as shown in Figure 22 the magnetic safety key trips a relay which will allow the machine to start and stop w...

Page 21: ...utoff section of the workpiece to come free before the next cut is started see Figure 30 As the machine receives use the operation of the anti kickback pawls should be checked periodically Figure 23 If the pawls do not stop the reverse motion of a workpiece resharpen all the points Where possible keep your face and body out of line with potential kickbacks including when starting or stopping the m...

Page 22: ...cut C Fig 26 by using the scale on the front rail or by measuring the distance between the blade B and fence A Stand out of line with the saw blade and workpiece to avoid sawdust and splinters coming off the blade or a kickback if one should occur If the work piece does not have a straight edge attach an auxiliary straight edged board on it to provide one against the fence To cut properly the boar...

Page 23: ...gure 30 Figure 30 Length stops should not be used on the free end of the workpiece in the cutoff area Do not crosscut workpieces shorter than 6 Before starting a cut be sure the miter gauge is securely clamped at the desired angle Hold the workpiece firmly against the table and back against the miter gauge Always use the saw guard and riving knife and make sure the riving knife is properly aligned...

Page 24: ... or cutting a rabbet along the edge of a workpiece A dado insert shown in Figure 33 is necessary for this type of operation Do not use the standard table insert for dadoing operations Figure 33 The process of cutting 1 8 to 13 16 grooves in workpieces is accomplished by the use of a stacked dado blade set or an adjustable type blade mounted on the saw arbor By using various combinations of the sta...

Page 25: ...ude of after market products are available that can be used in conjunction with the miter slot and fence Push Stick The use of a push stick provides an added level of safety for the operator and is provided with this machine Filler Piece A filler piece Figure 34 is necessary for narrow ripping and permits the blade guard to remain on the machine It also provides space for the safe use of a push st...

Page 26: ... allows rust rings to be easily wiped from the surface Important also is the fact that talcum powder will not stain wood or mar finishes as wax pickup does Clean the motor housing with compressed air Wipe down the fence rails with a dry silicon lubricant Periodic Keep the inside of the cabinet and trunnion area clean Check for excessive play in the tilting and raising mechanism and in the saw arbo...

Page 27: ... Readjust stop screws page 16 Tilt or saw raising handwheels difficult to turn Lock knob not released Loosen lock knob Worm and worm gear segment caked with sawdust and pitch Clean and re grease Worm and worm gear segment out of alignment Realign worm and worm gear segment Motor overheats Motor overloaded Correct overload condition such as reducing the feed rate Improper cooling of motor Clean saw...

Page 28: ...ing Jig 1791786 Zero Clearance Insert 6441000Z Set of 2 legs for 6827028 table 6682004 Rout R Lift with deluxe fence 6827041 Wood Extension Table for 50 capacity with Rout R Lift hole 6827043 Wood Extension Table for 30 capacity with Rout R Lift hole 6827040 Wood Extension Table for 50 capacity 6827042 Wood Extension Table for 30 capacity Ordering Replacement Parts To order parts or reach our serv...

Page 29: ...ver Assembly Index 1 thru 9 1 1 PM2000 401 Cover 1 2 PM2000 402 Hinge Pin 2 3 PM2000 403 Bracket 1 4 PM2000 404 Latch Clip 1 5 PM2000 405 Button Head Socket Screw 1 4 20x1 1 4 1 6 TS 0640071 Nylon Insert Lock Nut 1 4 20 1 7 TS 081C032 Pan Head Screw 10 24x1 2 1 8 TS 069204 Flat Washer 10 1 9 TS 0560071 Hex Nut 10 24 1 ...

Page 30: ...2000 121 Dust Port 1 22 TS 0267021 Set Screw 1 4 20x1 4 13 23 1791790 Table Insert 1 24 PM2000 124 Ball Plunger 2 25 PM2000 125 Table 1 26 PM2000 126 Extension Table 2 27 TS 0680041 Flat Washer 3 8 10 28 TS 0720091 Lock Washer 3 8 10 29 TS 0720071 Lock Washer 1 4 2 30 PM2000 130 Strain Relief 1 PM2000 130A Strain Relief for 5HP 1PH 5HP 3PH 1 31 TS 0060051 Hex Cap Screw 3 8 16x1 10 32 PM2000 132 Du...

Page 31: ...31 Table Cabinet Assembly ...

Page 32: ...09061 Socket Head Cap Screw 3 8 16x1 1 4 9 29 TS 0680041 Flat Washer 3 8 3 30 TS 0720091 Lock Washer 3 8 18 31 PM2000 231 Bracket 1 32 TS 081F051 Flat Head Machine Screw 1 4 20x3 4 2 33 TS 0254041 Button Head Socket Screw 1 4 20x3 4 1 34 PM2000 234 Shaft 1 35 TS 0060061 Hex Cap Screw 3 8 16x1 1 4 2 36 PM2000 236 Washer 2 37 PM2000 237 Lock Nut 1 1 8 12 1 38 PM2000 238 Center Trunnion 1 39 PM2000 2...

Page 33: ...m 1 55 PM2000 255 Gear Block 1 56 TS 0680041 Flat Washer 3 8 3 57 TS 0060071 Hex Cap Screw 3 8 16x1 1 2 1 58 TS 0060091 Hex Cap Screw 3 8 16x2 1 59 TS 0255041 Button Head Socket Screw 5 16 18x3 4 4 60 PM2000 260 Blade Dust Chute 1 61 PM2000 261 Arbor Nut 1 62 PM2000 262 Arbor Collar 1 63 PM2000 263 Spring 1 64 PM2000 264 Arbor 1 PM2000 AA Arbor Assembly Index 61 62 64 78 thru 80 65 PM2000 265 Fixe...

Page 34: ...H 2 PM2000 294A Strain Relief for Magnetic Switch for 5HP 1PH 5HP 3PH 2 95 PM2000 295 Power Cord for 3HP 1PH 1 PM2000 295A Power Cord for 5HP 1PH 1 PM2000 295C Power Cord for 5HP 3PH 600V 1 96 PM2000 296 Motor Cord for 3HP 1PH 1 PM2000 296A Motor Cord for 5HP 1PH 1 PM2000 296C Motor Cord for 5HP 3PH 600V 1 97 TS 0270101 Set Screw 5 16 18x1 1 4 2 98 PM2000 298 Safety Key for Magnetic Switch 1 99 PM...

Page 35: ...35 Trunnion Motor Assembly ...

Page 36: ...ht Anti Kickback Pawl 1 18 PM2000 318 Pawl Base 1 19 PM2000 319 Right Flange 1 20 PM2000 320 Lock Pin 1 21 PM2000 321 Spring 2 22 PM2000 322 E Clip 2 1791789 Miter Gauge Assembly Index 23 thru 43 1 23 PM2000 323 Miter Gauge Body 1 24 PM2000 324 Pin 1 25 PM2000 325 Miter Bar 1 26 PM2000 326 Guide Washer 1 27 PM2000 327 Flat Head Machine Screw M6x9 1 28 TS 0050051 Hex Cap Screw 1 4 20x1 2 29 PM2000 ...

Page 37: ...37 Blade Guard Miter Gauge Assembly ...

Page 38: ... 1L2 2T1 4T2 6T3 14NO 2T1 4T2 6T3 A2 GROUND GREEN GREEN BLACK WHIET 95 96 98 97 450VAC 20UF GREEN BLACK WHITE 250VAC 250MFD WHITE BLACK WHITE BLACK GREEN BLACK RED YELLOW BLACK WHITE GREEN Magnetic Switch Electrical Board Motor LED RED WHITE YELLOW C R ...

Page 39: ... 4T2 6T3 14NO 2T1 4T2 6T3 A2 GROUND GREEN GREEN BLACK WHIET 95 96 98 97 450VAC 35UF GREEN BLACK WHITE 250VAC 400MFD WHITE BLACK WHITE BLACK GREEN BLACK RED YELLOW BLACK WHITE GREEN Magnetic Switch Electrical Board Motor R C YELLOW WHITE RED LED ...

Page 40: ...2 2T1 4T2 6T3 14NO 2T1 4T2 6T3 A2 GROUND GREEN GREEN BLACK WHIET 95 96 98 97 GREEN BLACK WHITE WHITE BLACK WHITE BLACK GREEN BLACK RED YELLOW BLACK WHITE GREEN Magnetic Switch Electrical Board Motor RED RED RED RED R C YELLOW WHITE RED LED ...

Page 41: ...2 2T1 4T2 6T3 14NO 2T1 4T2 6T3 A2 GROUND GREEN GREEN BLACK WHIET 95 96 98 97 GREEN BLACK WHITE WHITE BLACK WHITE BLACK GREEN BLACK RED YELLOW BLACK WHITE GREEN Magnetic Switch Electrical Board RED RED RED RED R C YELLOW WHITE RED LED Motor ...

Page 42: ...42 Notes ...

Page 43: ...43 ...

Page 44: ...44 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www powermatic com www waltermeier com ...