Powermatic 29, Instruction Manual & Parts List

Page 1: ...Instruction Manual Parts List M 0460218 800 274 6848 www powermatic com WOOD SHAPER Model 29 ...

Page 2: ...ATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an Autho...

Page 3: ...2 MAINTENANCE 13 TROUBLE SHOOTING 14 15 PARTS LIST EXPLODED VIEWS Fence Assembly 16 17 Spindle Assembly 18 19 Shaper Body Miter Gauge Assemblies 20 21 Tilting Frame Assembly 22 23 ELECTRICAL SCHEMATIC 24 25 OPTIONAL ACCESSORIES 26 SPECIFICATIONS Spindle Diameter standard 1 x 4 3 4 x 3 1 2 1 1 4 x 4 3 4 Speeds 3000 4000 6000 8000 10 000 RPM Rotation Forward or reverse Vertical stroke 7 1 8 Tilting ...

Page 4: ...erly repaired or replaced DO NOT USE IN DANGEROUS ENVIRONMENT Do not use power tools in damp or wet locations or expose them to rain Keep work area well lighted DRESS CODE Do not wear loose clothing neck ties jewelry or gloves that can get caught in moving parts Confine long hair Keep sleeves above the elbow EYES Always wear approved safety goggles glasses or a face shield when operating this mach...

Page 5: ...tock less than 6 wide The fence should be removed during this operation SAFETY LOCK WASHER Never operate the shaper without the safety locking keyed washer located immediately under the spindle nut Figure 3 This prevents the nut from coming loose when the spindle is run in a counterclockwise direction Do not substitute any other type washer in place of the safety lock washer FIGURE 4 BE SURE the s...

Page 6: ... machinist level and if necessary use metal shims under low corners Secure to the floor with good quality anchor bolts through the holes on the inside bottom of the base ELECTRICAL WIRING WARNING ELECTRICAL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRI CIAN THE MACHINE MUST BE PROPERLY GROUNDED TO PREVENT INJURY FROM POS SIBLE ELECTRIC SHOCK The shaper must be connected to a grounded wiring system ...

Page 7: ...ELT ADJUSTMENT SPEED CHANGE The Model 29 Tilting Shaper is equipped with a mo tor and shaft pulley Figure 8 capable of delivering five speeds Beginning with the top grooves on the pulleys the speeds are 10 000 8 000 6 000 and 4 000 RPM down to the lowest groove which pro vides 3 000 RPM A diagram found on the front of the machine will aid in identifying these positions To change the speed and adju...

Page 8: ...E securing it tightly Figure 11 NOTE You will have to tilt the shaft as sembly to use the spindle wrench FIGURE 11 FIGURE 12 6 Unlock the shaft by rotating the lock knob Figure 10 to the left and allowing it to snap back in 7 To remove a spindle loosen the nut E Fig ure 11 then take down the nut on the draw bar D Figure 12 Loosen the draw bar by turning 2 or 3 times H and use hammer or other hard ...

Page 9: ...the spindle when operating the shaper This helps prevent the spindle from loosening while run ning in reverse WARNING AFTER INSTALLING A CUT TER AND CHECKING IT FOR TIGHTNESS CHECK AGAIN Make certain the direction of cutter is cor rect and that the stacking collar safety washer and spindle nut are all tightened securely WARNING Be sure to release the lock knob from the main shaft before starting m...

Page 10: ...fied re tighten the nut G Loosen the soc hd screws J on the handle and adjust the eccentric washers behind them so that the handle can be lowered all the way but still maintain a degree of tightness Re tighten screws FIGURE 18 When changing cutters simply lift handle on hold down base F Figure 18 and flip entire assembly back out of the way OPERATION Always release the main spindle from the lock k...

Page 11: ...light workpiece be shaped against the collars as in Fig ure 21b FIGURE 21a FIGURE 21b The collars may be used in any of the following posi tions above below or between the cutters 1 When the collar is used below the cutter as in Figure 22 the progress of the cut can be seen throughout the operation However any accidental lifting of the work will gouge the wood and ruin the workpiece FIGURE 22 2 Wh...

Page 12: ... angle on the indicator D FIGURE 25 The Shaper can be used for molds rabbets grooves tenons copying etc TENONING The provided miter gauge and clamp can be used for tenoning operations CAUTION When using tenoning cutters with a diameter of 11 13 16 or 9 13 16 run spindle at a speed not higher than 3 000 RPM If tenoning cut ters have a diameter of 7 7 8 or 6 3 8 run spindle at a speed not higher tha...

Page 13: ...e inserts The bearings in the motor are sealed for life and do not require lubrication The main shaft should be lubricated with grease regu larly after continuous running for 30 days See chart FIGURE 28 8cT bXcX 8 cTaeP BdXcPQ T ch_Tb U X 5XV 1 DQR U U Y W 6bUaeU d i QSXY U Y 2 3_ USdY_ QdU 6bUaeU d i QSXY U Y 3 QY CXQVd _ dX i CXU 1 fQ YQ 7bUQcU B ...

Page 14: ...lat side 2 Cutting too deep 2 On hardwoods take light cuts attain full depth of cut with several passes 3 Forcing work 3 Feed slowly and steadily Machine vibrates 1 Damaged cutterhead 1 Replace cutterhead excessively 2 Stand or bench on uneven floor 2 Reposition on flat level surface 3 Bad v belt 3 Replace belt 4 V belt not tensioned correctly 4 Adjust belt tension by moving motor bracket 5 Bent p...

Page 15: ...Wrong R P M 1 Use faster speed 2 Feed too fast 2 Pass stock more slowly 3 Working against grain 3 Work with grain whenever possible 4 Cutting too deep 4 On very deep cuts make several passes Spindle does not raise 1 Sawdust and dirt in raising mechanisms 1 Brush or blow out loose dust and dirt freely ...

Page 16: ...8 6293011 SCREW HEX SOC HD M6 X 10 PARTS LIST Fence Assembly 29 Shaper 6293192 Items 1 thru 18 35 thru 54 NO PARTNO DESCRIPTION 29 6293012 LABEL WARNING 30 6293013 KNOB LOCK 31 6293014 SHIELD 32 6293009 WASHER SPRING M6 33 6293015 SCREW CHEESE HD M6 X 20 34 6293016 GUIDE 35 6293017 NUT HEX M8 36 6293018 SCREW HEX SOC SET M8 X 35 37 6293019 WASHER SPRING M5 38 6293020 NUT LOCK M5 39 6293021 WASHER ...

Page 17: ...17 Fence Assembly 29 Shaper ...

Page 18: ...93045 SPINDLE INTERCHANGEABLE 1 6293046 SPINDLE INTERCHANGEABLE 1 1 4 9 6293047 SCREW HEX SOC HD M5 X 16 NO PARTNO DESCRIPTION 10 6293048 PLATE 11 6293049 BEARING 12 6293050 KEY 6 X 54 13 6293051 RING RETAINING 14 6293052 SPINDLE 15 6293053 SPRING DISK 61 5 X 40 5 X 0 7 16 6293054 BEARING 17 6293055 SPACER 18 6293056 PULLEY SPINDLE 19 6293057 NUT 20 6293058 SCREW HEX SOC SET M6 X 6 21 6293059 BELT...

Page 19: ...19 Spindle Assembly 29 Shaper ...

Page 20: ...6293089 BASE INDICATOR SCALE 34 6293090 LABEL 35 6293091 BASE TERMINAL 36 6293070 SCREW CHEESE HD M4 X 10 37 6293092 SEAL 38 6293093 COVER NO PARTNO DESCRIPTION 39 6293094 LABEL 40 6293095 SCREW CHEESE HD M6 X 16 41 6293096 SCREW CHEESE HD M5 X 12 42 6293097 COVER 43 6293098 LATCH 44 6293099 SCREW HEX SOC FLAT HD M5 X 12 45 6293100 PIN 46 6293101 BRACKET 47 6293102 SCREW HEX SOC SET M6 X 12 48 629...

Page 21: ...21 Shaper Body Mitre Gauge Assemblies 29 Shaper ...

Page 22: ...ASHER M8 39 6293154 SCREW HEX SOC HD M8 X 16 40 6293155 SCREW HEX SOC HD M8 X 20 41 6293156 BOLT DRAW 42 6293157 WASHER 43 6293158 NUT HEX M12 NO PARTNO DESCRIPTION 44 6293159 BOLT WORM 45 6293160 KEY 4 X 24 46 6293161 SHAFT WORM 47 6293160 KEY 4 X 24 48 6293162 HANDLE PLASTIC 49 6293163 SOCKET FIXED 50 6293164 SCREW HEX SOC HD M6 X 30 51 6293165 RING RETAINING 52 6293166 HANDWHEEL 53 6293167 NUT ...

Page 23: ...23 Tilting Frame Assembly 29 Shaper ...

Page 24: ...N O I T A C I F I C E P S 4 7 0 3 9 2 6 H C T I W S V E R R O F S C a 1 A 5 2 2 7 0 3 9 2 6 P O T S 1 B P b 1 C A V 0 5 2 A 0 1 1 7 0 3 9 2 6 T R A T S 2 B P a 1 C A V 0 5 2 A 0 1 7 7 9 2 9 2 6 R O T C A T N O C C I T E N G A M 1 C M 5 1 A M 6 7 9 2 9 2 6 Y A L E R L A M R E H T L O 5 1 H R 3 7 0 3 9 2 6 P M A L T O L I P L W ...

Page 25: ...R T T I U C R I C L O R T N O C r T 4 5 T P 4 7 0 3 9 2 6 H C T I W S V E R R O F S C a 1 A 5 2 2 7 0 3 9 2 6 P O T S 1 B P b 1 C A V 0 5 2 A 0 1 1 7 0 3 9 2 6 T R A T S 2 B P a 1 C A V 0 5 2 A 0 1 4 7 9 2 9 2 6 R O T C A T N O C C I T E N G A M 1 C M C A V 4 2 5 1 A M 6 7 9 2 9 2 6 Y A L E R L A M R E H T L O 5 1 H R 3 7 9 2 9 2 6 P M A L T O L I P L W C A V 4 2 ...

Page 26: ...26 OPTIONAL ACCESSORIES Model 29 Tilting Shaper 6293198 1 Spindle Assembly 6 under the nut 6293199 1 1 4 Spindle Assembly 6 under the nut 6293200 460V transformer ...

Page 27: ...nd Serial Number of your machine available when you call will allow us to serve you quickly and accurately Locating the stock number of the part s required from your parts manual will also expedite your order Phone No 800 274 6848 Fax No 800 274 6840 If you are calling from Canada please call 800 238 4746 E mail powermatic powermatic com Website www powermatic com ...

Page 28: ...C JET Equipment Tools P O Box 1349 Auburn WA 98071 1349 Phone 800 274 6848 Fax 800 274 6840 E mail powermatic powermatic com Website www powermatic com POWERMATIC ALL RIGHTS RESERVED 04 01 ...