Powermatic ON-05, Installation, Operation & Maintenance Manual

Page 1: ...Boilers Installation Operation Maintenance Manual Installation Operation Maintenance Manual p Cast Iron Sections Cast Iron Sections Triple Pass Design Triple Pass Design 163 kW 355 kW 163 kW 355 kW N 0 ON 010 20 02 EV 0 RE ...

Page 2: ...ficiency Design Boiler Room Ventilation 13 Pl bi I t ti 14 Plumbing Instructions 14 g Gas Side Resistance and Exit Flue Gas Temperature 15 Gas Side Resistance and Exit Flue Gas Temperature 15 Important Instructions About Flue and Connecting the Fuel Tank 16 Important Instructions About Flue and Connecting the Fuel Tank 16 17 Boiler Control Panels 17 o e Co o a e s Standart Control Panel Electric D...

Page 3: ...ng principals conditions and care instructions after Our licensed frenchisers and services will give you instructions about working principals conditions and care instructions after installing and starting the boiler installing and starting the boiler Our professionals will be glad to answer all your questions at any time Our professionals will be glad to answer all your questions at any time Cert...

Page 4: ...ies boilers are delivered without burners For suitable burner selection please get in touch with Rima technicians ON series boilers are delivered without burners For suitable burner selection please get in touch with Rima technicians S it bl b t b l t d f t ki hi h ffi i Suitable burners must be selected for taking high efficiency g g y If the boiler is stopped automatically because of overheating...

Page 5: ...t use or store explosive or easily flammable substances such as petrol or paint in the same room as the applience Risk of poisoning and explosion due to a malfunction p g p Never put the safety devices out of operation or tamper with them so as to impair their function Never put the safety devices out of operation or tamper with them so as to impair their function Safety Caution Safety Caution Ina...

Page 6: ...sembled in boiler It i il t hift iti ith t b ki ll t rooms It is easily to carry or shift position without breaking walls etc y y p g ON series boilers are produced from special cast iron alloy EN GJL 200 which gives high resistance against corrosion and ON series boilers are produced from special cast iron alloy EN GJL 200 which gives high resistance against corrosion and thermal expansions They ...

Page 7: ... not assembled according to the boiler room specifications and dimensions In not assembled deliveries sections and assembling aparats are delivered on a pallet cabins isolation and other elements are delivered in a box Rima technicians make the assembling of the boiler 7 ...

Page 8: ...Information on the Boiler Plate The identification plate is mounted on the back side of the boiler cabin PON 05 P0N 06 PON 07 8 ...

Page 9: ...Technical Parameters 9 ...

Page 10: ...mensions Concrete platfrom must not be coated with slipper materials such as ceramics etc If sound isolaton will be made first do the sound isolation than make the concrete for platform Platfroms must be made of BS 25 concrete and scales In ON series boilers burner doors can be opened to both sides According to this the required empty spaces for the both sides are given equal min 700 mm This will ...

Page 11: ...e Boiler room must be air conditioned by natural or other ways Humidity must be prevented in boiler room Boiler room must have the requested dimensions There must not be any kind of explosive burning and flammable gases in the boiler room atmosphere For feeding water to the boiler water line must be arranged near the boiler And for filling out the water of the boiler in necesarry conditions there ...

Page 12: ...PON Series Cast Iron Boiler Spare Parts List PON Series Cast Iron Boiler Parts 12 ...

Page 13: ...on provides maximum fuel efficiency The combustion room of the boiler is positive pressure Boiler is working under horizontal 3 pass principal Boiler Room Ventilation There are three reasons for fresh air in boiler rooms 1 The air needed for the burning in the boiler 2 The air needed for prevention of dirt and dust for releasing the gases and fuel to put out 3 The air needed for overheating in the...

Page 14: ...e made after testing it For reaching the requested quality additional processes must be applied to the water if needed F ki th t l 4 i t l th t ti t l b t b d f i i For avoiding the chalk and other dust to get in to the boiler or from boiler to plumbing system dust holders must be placed in and out line of the system Circulation pump must be connected to the water output of the boiler and the capa...

Page 15: ... healthy working conditions of the boiler temperature difference between water forward and water return must not be more than 20 C And boiler must not be started or work under the water volumes which is mentioned in the below table Gas Side Resistance and Exit Flue Gas Temperature 15 ...

Page 16: ...solated Fuel tank must be placed in higher level than the burner The height difference between the burner and fuel tank H must be more than 4 m In the seasons that the boiler is not used fuel tank must be empty for avoiding corrosion Important Instructions About Connecting the Fuel Tank Important Instructions About Flue 16 ...

Page 17: ...ol Panel 1 Manual mode key Emission Measurement key not applicable for district heating controllers 2 Operating mode key for permanent and temporary operating modes Basic display 3 Heating characteristics key 4 Information key for the display of temperatures and operating status 5 Multi functional Display 6 Cover clip for the service jack 7 Daytime room temperature setpoint key 8 Night time room t...

Page 18: ...Single Stage Dual Stage Standard Control Panel Electric Diagram 18 ...

Page 19: ...water temperature must be over 50 55 C Boiler protection pump must be used for increasing the return water temperature The water level of the system must be measured every day if it is open system by hydrometer if it is closed system by manometer and water must be added if the level is measured low But this water addition must not be made while the system is hot If there are problems that cause wa...

Page 20: ... Adjust the boiler temperature from the thermostat If the burner is dual level adjust the boiler temperature same the single stage Dual stage TRZ thermostat adjust the temperature changes own by own 8 C If the burner does not start follow the instructions written on the manual of the burner If the burner does not start after applying the written operations in the manual call the technical service ...

Page 21: ...tuation and the leakproof of the sections and rope isolations controls Working pressure test for burning adjustment with the flue gas measurement system if needed Sensors and connection of the sensors test Boiler burning room and possible soot layers on smoke channels are checks and cleanings Connection and the leakproof of the boilers door test Leakproof of the connections of the boiler test Valv...

Page 22: ...or is made of a special thermal ceramic which is durable up to 1250ºC and has no defections on human health 2 Please be sure that this isolation plate is carried carefully and intensivly during transportation There is a ceramic rope fit in to the channels of isolation door This prevents leakages between isolation door and front section of the boiler After repairing or cleaning service the doors co...

Page 23: ...aution p p p When installing and operating the boilers it is necessary to keep a safe 200 mm distance from combustible materials with combustibility degrees B C1 C2 For easily flammable materials with combustibility degree C3 which burn quickly and by themselves also after the ignition source removal the safe distance is doubled it means 400 mm The safe distance is to be doubled also in case that ...