PowerStar Z1 PSZ133KWA, Operation Manuals

Page 1: ...mo o a resultado en da o a la m quina o propiedad pr xima Cada operador debe ser entrenado en la operaci n de esta m quina antes de ser permitido utilizarla Ponerse en contacto con el servicio de Aman...

Page 2: ...Don t touch electrical switches 3 Extinguish any open flame 4 Immediately call your gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of...

Page 3: ......

Page 4: ...brication 18 Scrub Head 18 Solution System 19 Recovery System 19 Squeegee 20 Hydraulic System 21 Fuel System 21 Engine Maintenance 21 Body Maintenance 22 Battery Maintenance 22 Machine Storage 22 Repa...

Page 5: ...o not allow the machine to run unattended Do not leave the machine in a place where unauthorized or untrained personnel could use the machine Do not run the machine with the pads brushes off center da...

Page 6: ...when occupancy of a given work area is minimal These machines should not be used z in nursing homes hospitals day care centers etc z by unqualified or untrained personnel z unless properly maintained...

Page 7: ...s of a flat open space free from effects of signboards buildings or hillsides for at least 15m 50 ft from the center of the test surface Indoor tests are conducted in a semi anechoic or sound deadenin...

Page 8: ...ine is empty Attach a filled cylinder to the machine 14 Start the machine and pull back on the drive bar slowly to propel the machine in reverse off the pallet Checking the Oil Level Machines shipped...

Page 9: ...system for leaks see Visual Leak Inspection in the engine service manual Connecting the Battery The machine is shipped with the battery disconnected 1 Connect the positive RED battery cable FIRST 2 C...

Page 10: ...n Hose Engine Oil Filter Battery Engine Hydraulic OIl Filter Hydraulic Reservoir Engine Air Filter Solution Tank Recovery Tank Scrub Deck Squeegee Tilt Adjustment Knob Squeegee Forward Speed Adjustmen...

Page 11: ...le of the handle grips can be adjusted to limit the maximum forward speed To reduce the maximum speed loosen the handle grip adjustment knobs and reposition the handle grips then retighten the adjustm...

Page 12: ...ushing forward or pulling backward Squeegee Vacuum Switch The squeegee switch controls the squeegee and the vacuum system Lower squeegee and start vacuum Press the top of the switch Raise squeegee and...

Page 13: ...til machine can be pushed freely Fuse Panel The machine s electrical circuit is protected by fuses which stop the flow of current in the event of a circuit overload Once a fuse blows it must be replac...

Page 14: ...ve bar forward to propel the machine forward Pull back on the handle to propel the machine in reverse Pre Operation Checklist Before operating the machine z Check the engine oil level Add oil if neede...

Page 15: ...EQUALIZE IN THE HOSES OPENING THE SERVICE VALVE TOO QUICKLY MAY CAUSE THE FLOW CHECK VALVE TO ENGAGE LIMITING FUEL FLOW 3 With the engine throttle lever in the idle position engage the starter by turn...

Page 16: ...erials in tanks Normal Scrubbing z Pick up trash and oversized debris before scrubbing Pick up pieces of wire string etc which could become wrapped around the scrub brush and damage the machine z Plan...

Page 17: ...bbing 1 Stop scrubbing See Stop Scrubbing 2 Drive the machine to the designated drain and refill area 3 Turn the unit off CAUTION Before leaving the machine unattended or servicing machine stop on a l...

Page 18: ...and perform the following checks z Check for wire string or twine wrapped around the scrub brushes or pads z Check the squeegee for wear or damage z Drain and clean the tanks z Check the vacuum hoses...

Page 19: ...16 Machine Troubleshooting...

Page 20: ...17 Maintenance...

Page 21: ...ontact with the floor Scrub Brushes and Pads Check the scrub brushes or pads daily for wire or string tangled around the brush or drive hub The brushes and padholders also should be checked for any da...

Page 22: ...ng the inside of the frame rail Remove the screen from the filter and clean every 25 hours Recovery System Recovery Tank The recovery tank stores recovered solution The recovery tank should be drained...

Page 23: ...the Squeegee Hose disconnected from the Squeegee tube turn the vacuum on so the squeegee will lower 3 While moving forward very slowly reach down and turn the Squeegee Angle Adjustment Knob clockwise...

Page 24: ...repairing filling or otherwise servicing an LP Gas engine fuel system shall be properly trained in the necessary procedures Hose and Fuel Connections Inspection 1 Inspect hoses for abrasions and othe...

Page 25: ...d with the service valve closed and the machine should be secured in the vehicle Any propane fuel cylinders not installed should be securely fastened to avoid movement and damage The service valves sh...

Page 26: ...ION TANK 35 US gal 132 5 liter RECOVERY TANK 35 US gal 132 5 liter ENGINE Kawasaki 16 HP water cooled ENGINE SPEED 3100 RPM WHEEL MOTOR 2 hydraulic motors 200 rpm PUMP Dual hydraulic pump VACUUM FAN R...

Page 27: ...Service Replacement Parts PSZ133KWA 031708 24...

Page 28: ...RTRIDGE 3 WAY 4 12 MP191300 COIL REPLACEMENT SOLENOID 6 13 MP191700 VALVE HYDRAULIC CARTRIDGE 2 WAY 2 14 MP191500 VALVE RELIEF CARTRIDGE 20 15 1 15 MP191600 VALVE COUNTERBALANCE 1 16 MP191400 VALVE CH...

Page 29: ...26 Wiring Schematic PSZ133KWA SAFE SENSE FOR MACHINES SERIAL NUMBER 62233 AND EARLIER 031708...

Page 30: ...27 Wiring Schematic PSZ133KWA ECO SENSE FOR MACHINES SERIAL NUMBER 62420 AND LATER 031708...

Page 31: ...ction Group PSZ133KWA Ref Part Description Qty 1 PS013900 HARNESS AUX BASIC Z1 1 2 PS014300 HARNESS ENGINE BASIC Z1 1 3 MP192200 FUSE 4 0 AMP 4 4 MP192100 FUSE 2 0 AMP 2 5 PS014500 WIRE SAFESENSE OXY...

Page 32: ...29 Hydraulic Schematic PSZ133KWA 031808...

Page 33: ...30 Hydraulic Hose Connection Group PSZ133KWA 031808...

Page 34: ...OSE HYDRAULIC 26 ASM 1 14 MP162700 HOSE HYDRAULIC 55 ASM 1 15 MP162800 HOSE HYDRAULIC 30 ASM 1 16 MP162900 HOSE HYDRAULIC 38 ASM 1 17 MP163000 HOSE HYDRAULIC 62 ASM 1 Ref Part Description Qty 18 MP163...

Page 35: ...32 Frame Wheel Group PSZ133KWA 031808...

Page 36: ...1 6 MP144200 HUB WHEEL WELDMENT 2 7 MP170000 FITTING HYD 6 ORFS x 10 STR O RING 4 8 NB041800 BOLT SOCKET HD 1 2 13 x 1 1 2 4 9 MX1105 WASHER LOCK 1 2 4 10 NB8960 NUT HEX 1 2 13 UNC 4 11 MP275900 CASTE...

Page 37: ...34 Power Group Engine PSZ133KWA 031808...

Page 38: ...MP160200 STANDOFF FEMALE FEMALE 2 25 MP176200 PUMP HYDRAULIC 1 26 MP181900 PLATE MOUNT PUMP PAINTED 1 Ref Part Description Qty 27 MP169400 FITTING HYD 6 ORFS x 6 STR O RING RUN TEE 1 28 MP169500 FITTI...

Page 39: ...36 Hydraulic Reservoir PSZ133KWA 031808...

Page 40: ...VEL 1 6 MP170600 FITTING HYD 4 ORFS 1 4 NPT 1 7 MP153500 NIPPLE HEX BRASS 3 4 NPT 1 8 MP169000 FITTING HYD 10 ORFS 3 4 NPT 2 9 MP170700 FITTING HYD 4 ORFS 1 4 NPT 90 DEG 1 10 NB041000 PLUG SQUARE HEAD...

Page 41: ...38 Airbox PSZ133KWA 031808...

Page 42: ...900 GASKET AIRBOX 1 6 MP139800 EDGING WEAR SKIRT STEEL 1 7 MP175500 BRACKET ADJUSTMENT AIRBOX 1 8 MX1045 NUT HEX 1 4 20 UNC 2 9 NB6110 WASHER LOCK 1 4 2 10 NB3350 WASHER FLAT 1 4 2 11 NB6501 INSERT 1...

Page 43: ...40 LP Regulator PSZ133KWA 031808...

Page 44: ...TING FUEL 1 7 MP018900 HOSE BARB 1 8 NPT 3 8 HOSE CONNECT 1 8 NB005200 SCREW SET 10 24 x 5 16 NYLON TIP 1 9 MP019500 HOSE BARB 1 8 NPT 1 4 HOSE BARB 1 10 NB003200 BOLT HEX 1 4 20 x 5 8 4 11 MX1115 WAS...

Page 45: ...42 Scrub Deck Group PSZ133KWA 052308...

Page 46: ...MP317700 COUPLING FLEXI TALL 96mm B C 2 29 NB3450 WASHER FLAT 3 8 14 30 MP201200 PLATE CLUTCH LS 1 PIN ASM 1 Ref Part Description Qty 30_1NB060500 SCREW SOCKET HD 10 24 x 1 2 SS 1 30_2MP098700 RETAIN...

Page 47: ...44 Squeegee Lift Group PSZ133KWA 031808...

Page 48: ...0 ROD END FEMALE RH 7 16 20 UNF w STUD 1 Ref Part Description Qty 20 NB043500 WASHER LOCK 7 16 1 21 NB039600 NUT HEX 7 16 20 UNF 1 22 MP171000 FITTING AIR 1 4 TUBE x 1 8 NPT 90 SWIVEL 1 23 MP170500 FI...

Page 49: ...w SPRING WASHER 1 7 MP098700 RETAINER HITCH PIN PLATE CLUTCH 1 8 NIG5055 NUT FLANGE 5MM 1 Ref Part Description Qty 9 NB043300 CLAMP HOSE 1 2 MIN 29 32 MAX 3 10 PS008800 HOSE VALVE TO VALVE 1 2 ID 1 11...

Page 50: ...169600 FITTING HYD 6 ORFS x STR O RING 45 DEG 2 4 MP169400 FITTING HYD 6 ORFS x 6 STR O RING RUN TEE 1 5 MP169900 FITTING HYD 4 ORFS x STR O RING RUN TEE 1 Ref Part Description Qty 6 MP169700 FITTING...

Page 51: ...TTING HYD 4 ORFS x STR O RING 4 3 MP170400 FITTING HYD 6 ORFS x 4 STR O RING 2 4 MP184600 EXTENSION ADJUSTMENT BRAKE 1 Ref Part Description Qty 5 MP184500 DECAL ADJUSTMENT BRAKE 1 6 MP181600 NUT JAM A...

Page 52: ...3 4 4 4 NB3350 WASHER FLAT 1 4 4 5 NB003200 BOLT HEX 1 4 20 UNC x 5 8 4 6 NB6110 WASHER LOCK 1 4 8 7 MP154300 PLATE NIPPLE EXHAUST WELDMENT 1 Ref Part Description Qty 8 MP182000 GRILLE BUMPER PAINTED...

Page 53: ...50 Solution Tank PSZ133KWA 031808...

Page 54: ...1 9 NB033400 CLAMP BREEZE 1 1 2 1 10 NB027100 SCREW 6 32 x 1 SS 1 11 NB027300 WASHER FLAT 6 SS 3 12 NB034500 NUT LOCK 6 32 SS 2 13 MP183500 CHAIN 16 STAINLESS SINGLE JACK 18 14 NB006900 SCREW MACHINE...

Page 55: ...Recovery Tank PSZ133KWA 52 030808...

Page 56: ...53200 TUBE VACUUM WELDMENT 1 13 MP153400 ELBOW VACUUM WELDMENT 1 14 MX1045 NUT HEX 1 4 20 UNC 4 15 NB6110 WASHER LOCK 1 4 4 16 NB3350 WASHER FLAT 1 4 4 17 SA017700 SWITCH FLOAT REPLACEMENT ASM 1 18 PS...

Page 57: ...54 Engine Cover PSZ133KWA 031908...

Page 58: ...HI LO 8 x 3 8 8 9 MP165800 SEAL TRIM CO EXTRUDED 2 10 PS011000 MAT INSULATION LS ENGINE COVER 1 11 PS011100 MAT INSULATION RS ENGINE COVER 1 12 PS011200 MAT INS FRONT LEFT ENGINE COVER 1 13 PS011300 M...

Page 59: ...Squeegee 45 PSZ133KWA 56 031908...

Page 60: ...32 x 1 2 2 21 NB049100 SCREW BH 10 24 X 7 8 SS 4 22 NB3267 NUT LOCK 3 8 NC 2 23 NB3265 NUT LOCK 5 16 18 NC 2 24 PS019600 CHANNEL SQUEEGEE PLASTIC LEFT 1 25 PS019700 CHANNEL SQUEEGEE PLASTIC RIGHT 1 2...

Page 61: ...58 Control Panel Bulkhead Group PSZ133KWA 031908...

Page 62: ...SPACER GRIP WELDMENT 2 14 RV005100 KNOB HANDLE 2 15 NB4000 CAPLUG 312 x 1 2 YELLOW 2 16 NB9000 BOLT HEX 1 4 20 UNC x 1 1 2 2 17 MX1045 NUT HEX 1 4 20 UNC 2 18 NB006400 WASHER FLAT 1 4 x 1 1 4 10 19 NB...

Page 63: ...60 Operational Controls PSZ133KWA 031908...

Page 64: ...237500 ROD LINKAGE F R SN 62420 AND LATER 1 12 NB006600 NUT KEPS 10 32 2 13 NB9510 NUT SPIN LOCK 10 24 6 14 NB049100 SCREW BH 10 24 x 7 8 SS 1 15 PS001100 HANDLE CONTROL F R WELDMENT 1 16 MP152400 BEA...

Page 65: ...art Description Qty 1 PS010100 PLATE PANEL CONTROL LS PAINTED 1 2 PS007700 DECAL CP POWERSTAR LEFT 1 3 MP154400 CABLE FEED SOLUTION 1 Ref Part Description Qty 4 MP209700 SWITCH ROCKER 36V DPST 2 5 MP1...

Page 66: ...LOCK NYLON 6 32 2 6 MP154500 LIGHT L E D 12V RED 4 7 MP154700 CABLE THROTTLE ENGINE 1 8 MP181500 BRACKET MOUNTING THROTTLE PAINTED 1 Ref Part Description Qty 9 NB007400 BOLT PHILLIPS PAN HD 8 32 x 1...

Page 67: ...64 Relay and Timer Group PSZ133KWA 031908...

Page 68: ...NYLON 0 50 OD 0 25 ID 1 00 L 2 5 NB9510 NUT SPIN LOCK 10 24 2 6 MP151600 MODULE TIMING FIXED 2 SEC 1 7 NB9319 SCREW BH 1 4 20 X 1 1 4 2 8 NB3275 NUT LOCK NYLON 1 4 20 2 9 MP151500 RELAY BOARD CIRCUIT...

Page 69: ...SIDE LEFT 1 4 PS000300 EXTRUSION BRUSH SKIRT SPLASH LS 1 5 NB040400 SCREW PAN HEAD 10 32 UNF x 3 4 16 Ref Part Description Qty 6 NB006600 NUT KEPS 10 32 16 7 MP066900 LANYARD CABLE 6 2 8 NB042600 NUT...

Page 70: ...BLE 6 2 7 NB025600 PIN PRESTO 3 32 X 1 5 8 SS 2 8 PS013200 BRACKET FLARE SQUEEGEE 4 9 NB033600 NUT WING 1 4 20 SS 17 10 NB045200 BOLT CARRIAGE 1 4 20 UNC X 1 SS 13 Ref Part Description Qty 11 NB045300...

Page 71: ...16 UNC X 1 1 4 4 4 NB3267 NUT LOCK 3 8 16 UNC 8 5 NB9267 WASHER FLAT 5 16 4 6 MP207700 PLATE SKIRT SPLASH RS 1 Ref Part Description Qty 7 NB6042 BOLT HEX 3 8 16 UNC X 1 4 8 MX1075 WASHER LOCK 3 8 4 9...

Page 72: ...PS016500 BRACKET MOUNTING ROLLER LS WELD 1 2B PS016600 BRACKET MOUNTING ROLLER RS WELD 1 3 NB025600 PIN PRESTO 3 32 X 1 5 8 SS 4 Ref Part Description Qty 4 MP23100 PIN CLEVIS HEADLESS 1 2 X 13 2 5 NB...

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Page 74: ...ed by Amano Pioneer Eclipse for one 1 year 4 Batteries are warranted by the battery manufacturer for one 1 year 5 Rotational molded parts and the machine frame are warranted for five 5 years THE OBLIG...

Page 75: ...____________________ DOM ________________________ Built in NC USA LT042500 H 06 09 2008 Machine Directive 98 37 EC as amended by Directive 89 392 EEC Directive 91 368 EEC Directive 93 44 EEC and by Di...