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UNPACKING

Refer to Figure 1. 
Check for shipping damage. Check immediately whether 
all parts and accessories are included. 
The sander comes assembled as one unit. Additional 
parts which need to be fastened to sander, should be 
located and accounted for before assembling.

ITEM          DESCRIPTION                             QUANTITY
  A  

Dust Chute 

1

  B  

Screw M4×12 (dust chute assembly) 

4

  C 

Spring washer (dust chute assembly)  4

  D 

Flat washer (dust chute assembly) 

4

  E 

Sanding Disc Table 

1

  F  

Locking Levers (sanding disc table) 

2

 G 

Belt Guard Locking Knob 

1

 H 

Upper Belt Guard 

1

  I 

Lower Belt Guard 

 

  J 

Sanding Belt Table 

1

  K 

Locking Lever (Sanding Belt Table) 

1

Figure 1

I

F

A

E

G

H

J

K

B

C

D

ASSEMBLY

2

     WARNING

Do not use the machine until it is completely assembled 
and you have read and understood the entire operating 
manual.

TOOLS NEEDED

The following tools (not included) are needed to assemble 
and adjust the belt/disc sander:
•  Combination square
•  Phillips screwdriver
•  Standard screwdriver
•  4 mm Hex Wrench

MOUNT THE DUST CHUTE

Refer to Figure 2
•  Secure the dust chute to the sander with screws, flat 

washers and spring washers supplied. Ensure the dust 
chute opening faces the rear of the unit.

Figure 2

Dust Chute

Screws

Flat Washers

Spring Washers

MOUNT THE SANDING DISC TABLE

Refer to Figure 3
•  Align the sanding disc table to the guard and slide the 

hinge pins into the slots on the sanding disc guard. 
Secure in place with locking levers (one on each side).

Figure 3

Sanding 
Disc 
Guard

Slot

Hole for 
Locking 
Lever 

Hinge Pins

Locking 
Lever

Sanding Disc Guard  
Adjustment Screw 

Sanding 
Disc

Sanding 
Disc 
Table

2

ASSEMBLY

Summary of Contents for BD1500

Page 1: ...325 You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference Visit us on the web at www southerntechllc com 1 x 5 Belt Disc SANDER ...

Page 2: ...Preparation ASSEMBLY 2 Unpackaging Tool Needed Mount the Dust Chute Mount the Sanding Disc Table Mount the Sanding Belt Table Replacing the Sanding Belt Replacing the Sanding Disc Sanding Belt Tracking Adjustment Backstop Dust Port Options Mounting the Sander to Work Surface Power Source Grounding Instructions Extension Cords Motor Electrical Connections OPERATION 7 ON OFF Switch Surface Sanding O...

Page 3: ...padlocks master switches or remove switch keys to prevent any unintentional use of power tools 1 SAFETY RULES It should have a grounding prong and should be of the correct gauge TOOL MAINTENANCE Turn the machine OFF and disconnect the machine from the power source prior to inspection Maintain all tools and machines in peak condition Keep tools sharp and clean for best and safest performance Follow...

Page 4: ... until it is completely assembled and you have read and understood the entire operating manual TOOLS NEEDED The following tools not included are needed to assemble and adjust the belt disc sander Combination square Phillips screwdriver Standard screwdriver 4 mm Hex Wrench MOUNT THE DUST CHUTE Refer to Figure 2 Secure the dust chute to the sander with screws flat washers and spring washers supplied...

Page 5: ...cking lever assembly square headed bolt star washer splined shaft lever and screw with spring Figure 5 Screw and Spring Lever Star Washer Splined Shaft Square Headed Bolt The screws to attach the lower belt guard are assembled to the frame for shipping purposes remove these screws and attach the lower belt guard as shown Slide the square headed bolt throught the frame and place the star washer on ...

Page 6: ...OTE This sander disc uses 5 self adhesive sanding disc Turn the machine OFF and disconnect the machine from the power source before assembling the sanding disc Remove the sanding disc locking levers and slide the sanding disc table from the sander See Figure 3 Remove the screws and washers securing the dust chute and remove the dust chute from the sander See Figure 2 Peel the old sanding disc from...

Page 7: ... work surface with flat washers lock washers and hex nuts A rubber washer should be placed between the sander and the workbench Figure 11 Bolt Workbench Rubber Washer Flat Washer Hex Nut Flat Washer Sander POWER SOURCE WARNING Do not connect to the power source until the machine is completely assembled The machine is wired for 120 volts 60 HZ alternating current Before connecting the machine to th...

Page 8: ...ly grounded To ensure proper ground grounding means must be tested by a qualified electrician EXTENSION CORDS Use proper extension cords Make sure the extension cord is in good condition Use only 3 wire extension cords have 3 prong grounding type plugs and 3 pole receptacles which accept the tool plug When using an extension cord make sure to use one heavy enough to carry the current of the machin...

Page 9: ...void personal injury and or damage to the workpiece become familiar with the rotation of the sanding belt and disc surfaces The sanding belt rotates counterclockwise or downward toward the table or backstop The sanding disc rotates counterclockwise downward toward the work table on the left side of the sanding disc and upward from the work table on the right side of the sanding disc Always use the...

Page 10: ...ther conditions that may affect the sander operation Should any of these conditions exist do not use the belt disc sander until properly repaired or parts are replaced Frequently blow or vacuum dust from all sanding parts and motor housing MAINTENANCE 8 WARNING Any attempt to repair or replace electrical parts on this tool may be hazardous Repairs should be done by a qualified service technician L...

Page 11: ...nals and or worn insulation 3 Install correct fuses or circuit breakers or switch tool to an appropriately size circuit Motor overheats 1 Motor overloaded 2 Extension cord too long and of insufficient gauge weight 1 Reduce load on motor pressure on object being sanded 2 Utilize an extension cord of appropriate gauge and length or plug tool directly into outlet Motor stalls resulting in blown fuses...

Page 12: ...1 X 5 BELT DISC SANDER PARTS ILLUSTRATION 10 PARTS LIST 10 ...

Page 13: ...BD1500016 Rubber Pad 1 50 BD1500050 Disc guard 1 17 BD1500017 Spring C 1 51 BD1500051 Pointer 1 18 BD1500018 E ring 4 1 52 BD1500052 Flat key 1 19 BD1500019 Driven wheel B 1 53 BD1500053 Retainer Ring 1 20 BD1500020 Flat washer 5 5 54 BD1500054 Motor 1 21 BD1500021 Spring B 1 55 BD1500055 Locking nut 1 22 BD1500022 Spring pin 3 18 1 56 BD1500056 Toothed washer 8 1 23 BD1500023 Axle seat 1 57 BD150...

Page 14: ...warranty covers all defects in workmanship or materials in this POWERTEC tool for a one year period from the date of purchase This warranty is specific to this tool Southern Technologies LLC reserves the right to repair or replace the defective tool at its discretion HOW TO OBTAIN SERVICE To obtain service for this POWERTEC tool you must return it freight prepaid to POWERTEC You may call toll free...

Page 15: ...cidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Southern Technologies LLC makes no warranties ...

Page 16: ...Southern Technologies LLC 206 Terrace Drive Mundelein Illinois 60060 ...

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