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8

OPERATION

8

OPERATION

ON/OFF SWITCH

Refer to Figure 18
•  To turn sander ON place the ON/OFF switch in the 

ON position.

•  To turn the sander OFF, place the ON/OFF switch in the 

OFF position.

Figure 18

ON/OFF 
Switch

SURFACE SANDING ON SANDING BELT

Hold the workpiece firmly with both hands. Keep fingers 
away from sanding belt. Keep the workpiece end against 
the backstop and move it slowly across the sanding belt. 
Apply enough pressure to remove material; excessive 
pressure will reduce sanding efficiency. 

END SANDING - DISC/BELT

Refer to Figure 19
Use end sanding when sanding the ends of small, narrow 
workpieces and outside curved edges. 
Always work on the left side of the disc (downward rotation 
side), holding the workpiece firmly with light pressure 
against the sanding disc.

     CAUTION

To avoid personal injury and/or damage to the workpiece, 
become familiar with the rotation of the sanding belt and 
disc surfaces. 
The sanding belt rotates counterclockwise or downward 
toward the table or backstop. The sanding disc rotates 
counterclockwise, downward toward the work table on the 
left side of the sanding disc and upward from the work 
table on the right side of the sanding disc. Always use the 
left side of the sanding disc; using the right side of the 
sanding disc will cause the workpiece to fly up or kickback 
and could result in injury. 

Figure 19

Slot On Work Table

Lock Knob

Miter Gauge

MITER GAUGE - DISC SANDER

Refer to Figure 19
A miter-gauge is supplied with your sander, and can be 
used on the sanding disc table. 
•  Place the miter gauge slide pole into the slot on the 

work table.

•  Loosen the miter gauge lock knob and move the miter 

gauge head to the left or right to the desired position. 
Tighten the miter gauge lock knob.

 NOTE:

 The miter 

gauge head can be moved right or left 0 to 60º.

NOTE: 

Use of the miter gauge is recommended for 

sanding small end surfaces on the sanding disc.

NOTE:

 Always move the workpiece across the sanding 

disc from the left side towards the right side, and be sure 
to hold the workpiece firmly onto the table surface.

CONTOUR SANDING WITH THE BELT

With the backstop removed the sanding belt conforms to a 
curved edge for sanding and polishing.
•  Remove the backstop. See 

Backstop

 under 

Assembly

.

•  Turn the sander ON and slowly feed it into the 

sanding belt.

8

Summary of Contents for BD1502

Page 1: ...ed this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference Visit us on the web at www southerntechllc com 1 X 30 BELT and 5 DISC SANDER QUESTION 1 847 780 6120 ...

Page 2: ...ation ASSEMBLY 2 Unpacking Tools Needed Assemble the Dust Chute Assemble the Sanding Disc Table Assemble the Sanding Belt Table Replacing the Sanding Belt Sanding Belt Tracking Adjustment Backstop Replacing the Sanding Disc Dust Port Options Mounting the Sander to Work Surface Power Source Grounding Instructions Motor Extension Cords Electrical Connections OPERATION 8 ON OFF Switch Surface Sanding...

Page 3: ... It should have grounding prong and should be of the correct gauge 1 SAFETY RULES Keep children and visitors away Your shop is a potentially dangerous environment Children and visitors can be injured Make your workshop childproof with padlocks master switches or remove switch keys to prevent any unintentional use of power tools It should have a grounding prong and should be of the correct gauge TO...

Page 4: ...l TOOLS NEEDED The following tools not included are needed to assemble and adjust the belt disc sander Combination square Phillips screwdriver Standard screwdriver 4 mm Hex Wrench ASSEMBLY 2 ASSEMBLE THE DUST CHUTE Refer to Figure 2 Slide the groove in the dust chute onto the sanding disc guard casting as shown Secure the dust chute to the sander with screws flat washers and spring washers supplie...

Page 5: ...he table as shown Figure 5 Sanding Belt Sanding Belt Table Slot Use the washer and shaft from the locking lever assembly to secure the sanding belt table to the frame The shaft should be placed at the rear of the adjusting slot as shown in Figure 6 Reassemble the screw spring and lever to the shaft Tighten the locking lever fully to lock the table Figure 6 Adjusting Slot Shaft Screw Spring Lever W...

Page 6: ... The belt tracking knob is spring loaded Figure 11 Sanding Belt Belt Tracking Knob Wheel Middle Wheel Wheel Position the new belt on the wheels Applying pressure to the belt tracking knob will release tension allowing the belt to be assembled over the middle wheel Make sure the directional arrows on the belt point in the same direction as the arrows on the sander If needed turn the belt tracking k...

Page 7: ... Turn the machine OFF and disconnect the machine from the power source before assembling the sanding disc Remove the sanding disc locking levers and slide the sanding disc table from the sander See Figure 3 Remove the screws and washers securing the dust chute and remove the dust chute from the sander See Figure 2 Peel the old sanding disc from the sanding wheel Clean the sanding wheel with minera...

Page 8: ...rom electrical shock In the event of an electrical short circuit grounding reduces the risk of electrical shock by providing an escape wire for the electric current This machine is equipped with an approved 3 conductor cord rated at 150V and a 3 prong grounding type plug for your protection against shock hazards Grounding plug should be plugged directly into a properly installed and grounded 3 pro...

Page 9: ...n cord Extension Cord Length Wire Size A W G Up to 25 ft 16 NOTE Using extension cords over 25 ft long is not recommended MOTOR The sander is equipped with a 2 3 Amps motor The 120 Volt motor has the following specifications Horsepower 1 3 Voltage 120 Amp 2 3 Hertz 60 Phase Single RPM 3450 ELECTRICAL CONNECTIONS Turn the switch off and disconnect the machine from power source before performing any...

Page 10: ...nward toward the work table on the left side of the sanding disc and upward from the work table on the right side of the sanding disc Always use the left side of the sanding disc using the right side of the sanding disc will cause the workpiece to fly up or kickback and could result in injury Figure 19 Slot On Work Table Lock Knob Miter Gauge MITER GAUGE DISC SANDER Refer to Figure 19 A miter gaug...

Page 11: ...other conditions that may affect the sander operation Should any of these conditions exist do not use the belt disc sander until properly repaired or parts are replaced Frequently blow or vacuum dust from all sanding parts and motor housing MAINTENANCE WARNING Any attempt to repair or replace electrical parts on this tool may be hazardous Repairs should be done by a qualified service technician LU...

Page 12: ...1 X 5 BELT DISC SANDER PARTS ILLUSTRATION 10 PARTS LIST 10 ...

Page 13: ...510035 Adaptor 1 36 BD1510036 Driving Wheel 1 37 BD1510037 Philips Screw M6x10 3 Key Part Description Specifications Qty 38 BD1510038 Hex Bolt M10x25 1 39 BD1510039 Belt Support 1 40 BD1510040 Inner Hex Set Screw M6x20 1 41 BD1510041 Belt Work Table 1 42 BD1510042 Big Flat Washer D8 1 43 BD1510043 Locking Knob Assy 1 44 BD1510044 Guard for Adjustable Shaft 1 45 BD1510045 Adjustable Spring 1 46 BD1...

Page 14: ...nals and or worn insulation 3 Install correct fuses or circuit breakers or switch tool to an appropriately size circuit Motor overheats 1 Motor overloaded 2 Extension cord too long and of insufficient gauge weight 1 Reduce load on motor pressure on object being sanded 2 Utilize an extension cord of appropriate gauge and length or plug tool directly into outlet Motor stalls resulting in blown fuses...

Page 15: ...sent proof of purchase documentation which includes a date of purchase POWERTEC will either repair or replace any defective part at our option at no charge to you The repaired or replacement unit will be covered by the same limited warranty for the remainder of the one year warranty period WHAT IS NOT COVERED This warranty applies to the original purchaser at retail and may not be transferred This...

Page 16: ...Southern Technologies LLC 3816 Hawthorn CT Waukegan IL 60087 ...

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