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GENERAL SAFETY RULES

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     WARNING

For your own safety, read and understand all warnings and 

operating instructions before using any tool or equipment.

     WARNING

The 1" belt sander can be used for processing wood and 

metal products. However, combining both wood dust and 

metal filings can create a FIRE HAZARD. Make certain dust 

collector is free of wood dust deposits before processing 

metal products.

     WARNING

Some dust created by power sanding, sawing, grinding, 

drilling and other construction activities contain chemicals 

known to the State of California to cause cancer, birth defects 

or other reproductive harm. 
Some examples of these chemicals are: 

•  Lead from lead-based paints. 

•   Crystalline silica from bricks and cement and other 

masonry products. 

•   Arsenic and chromium from chemically-treated lumber. 

Your risk from these exposures vary, depending on how 

often you do this type of work. To reduce your exposure to 

these chemicals: work in a well ventilated area and work 

with approved safety equipment. Always wear OSHA/NIOSH 

approved, properly fitting face mask or respirator when using 

such tools. 

     WARNING

Failure to follow these rules may result in serious personal 

injury. Remember that being careless for even a fraction of a 

second can result in severe personal injury.

WORK PREPARATION 

•  Wear proper apparel. Do not wear loose clothing, gloves, 

neckties, rings, bracelets or other jewelry which may get 

caught in moving parts of the tool. 

•  Nonslip protective footwear is recommended. Wear 

protective hair covering to contain long hair.  

•  Wear eye and hearing protection. Always use safety 

glasses. Eye protection equipment should comply with 

ANSI Z87.1 standards. Hearing equipment should comply 

with ANSI S3.19 standards. 

•  Wear face mask or dust mask if operation is dusty. 
•  Be alert and think clearly. Never operate power tools when 

tired, intoxicated or when taking medications that cause 

drowsiness. 

WORK AREA PREPARATION 

•  Keep work area clean. Cluttered work areas and benches 

invite accidents. 

•  Work area should be properly lighted. 
•  Do not use the machine in a dangerous environment. The 

use of power tools in damp or wet locations or in rain can 

cause shock or electrocution.

•  Three-prong plug should be plugged directly into properly 

grounded, three-prong receptacle. 

•  Use the proper extension cord. Make sure your extension 

cord is in good condition. It should have grounding prong 

and should be of the correct gauge. 

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SAFETY RULES

•  Keep children and visitors away. Your shop is a potentially 

dangerous environment. Children and visitors can be 

injured. 

•  Make your workshop childproof with padlocks, master 

switches or remove switch keys to prevent any 

unintentional use of power tools.

•  It should have a grounding prong and should be of the 

correct gauge. 

TOOL MAINTENANCE 

•  Turn the machine "OFF", and disconnect the machine from 

the power source prior to inspection. 

•  Maintain all tools and machines in peak condition. Keep 

tools sharp and clean for best and safest performance.

•  Follow instructions for lubricating and changing 

accessories. 

•  Check for damaged parts. Check for alignment of moving 

parts, binding, breakage, mounting and any other condition 

that may affect tool's operation. 

•  Poorly maintained tools and machines can further damage 

the tool or machine and/or cause injury. 

•  A guard or any other part that is damaged should be 

repaired or replaced. Do not perform makeshift repairs. 

TOOL OPERATION 

•  Avoid accidental start-up. Make sure that the tool is in the 

“OFF” position before plugging in.

•  Use the right tool for your job. Do not force your tool or 

attachment to do a job for which it was not designed. 

•  Disconnect tool when changing parts. Always use 

manufacturer recommended belts and disc.

•  Don't force the workpiece on the machine. Damage to  the 

machine and/or injury may result.  

•  Never leave tool running unattended. Turn the power off 

and do not leave tool until it comes to a complete stop. 

•  Do not overreach. Loss of balance can make you fall into a 

working machine, causing injury.  

•  Never stand on tool. Injury could occur if the tool tips, or if 

you accidentally contact the cutting tool. 

•  Know your tool. Learn the tool’s operation, application and 

specific limitations before using it. 

•  Use a proper extension cord of the correct gauge. Your 

extension cord should have a grounding prong, and should 

be in good condition.  

•  Handle workpiece correctly. Keep hands away from 

moving parts.

•  Turn tool off if it jams.
•  Always support the workpiece against the table or backstop 

when sanding.

•  Always feed workpiece against the direction of the sanding 

rotation. To maintain control, properly support long or wide 

work-pieces.

     CAUTION

Think safety! Safety is a combination of operator common 

sense and alertness at all times when tool is being used.

     WARNING

Do not attempt to operate tool until it is completely 
assembled according to the instructions.

SAVE ALL WARNINGS AND INSTRUCTIONS  

FOR FUTURE REFERENCE

Summary of Contents for BD1502

Page 1: ...ed this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference Visit us on the web at www southerntechllc com 1 X 30 BELT and 5 DISC SANDER QUESTION 1 847 780 6120 ...

Page 2: ...ation ASSEMBLY 2 Unpacking Tools Needed Assemble the Dust Chute Assemble the Sanding Disc Table Assemble the Sanding Belt Table Replacing the Sanding Belt Sanding Belt Tracking Adjustment Backstop Replacing the Sanding Disc Dust Port Options Mounting the Sander to Work Surface Power Source Grounding Instructions Motor Extension Cords Electrical Connections OPERATION 8 ON OFF Switch Surface Sanding...

Page 3: ... It should have grounding prong and should be of the correct gauge 1 SAFETY RULES Keep children and visitors away Your shop is a potentially dangerous environment Children and visitors can be injured Make your workshop childproof with padlocks master switches or remove switch keys to prevent any unintentional use of power tools It should have a grounding prong and should be of the correct gauge TO...

Page 4: ...l TOOLS NEEDED The following tools not included are needed to assemble and adjust the belt disc sander Combination square Phillips screwdriver Standard screwdriver 4 mm Hex Wrench ASSEMBLY 2 ASSEMBLE THE DUST CHUTE Refer to Figure 2 Slide the groove in the dust chute onto the sanding disc guard casting as shown Secure the dust chute to the sander with screws flat washers and spring washers supplie...

Page 5: ...he table as shown Figure 5 Sanding Belt Sanding Belt Table Slot Use the washer and shaft from the locking lever assembly to secure the sanding belt table to the frame The shaft should be placed at the rear of the adjusting slot as shown in Figure 6 Reassemble the screw spring and lever to the shaft Tighten the locking lever fully to lock the table Figure 6 Adjusting Slot Shaft Screw Spring Lever W...

Page 6: ... The belt tracking knob is spring loaded Figure 11 Sanding Belt Belt Tracking Knob Wheel Middle Wheel Wheel Position the new belt on the wheels Applying pressure to the belt tracking knob will release tension allowing the belt to be assembled over the middle wheel Make sure the directional arrows on the belt point in the same direction as the arrows on the sander If needed turn the belt tracking k...

Page 7: ... Turn the machine OFF and disconnect the machine from the power source before assembling the sanding disc Remove the sanding disc locking levers and slide the sanding disc table from the sander See Figure 3 Remove the screws and washers securing the dust chute and remove the dust chute from the sander See Figure 2 Peel the old sanding disc from the sanding wheel Clean the sanding wheel with minera...

Page 8: ...rom electrical shock In the event of an electrical short circuit grounding reduces the risk of electrical shock by providing an escape wire for the electric current This machine is equipped with an approved 3 conductor cord rated at 150V and a 3 prong grounding type plug for your protection against shock hazards Grounding plug should be plugged directly into a properly installed and grounded 3 pro...

Page 9: ...n cord Extension Cord Length Wire Size A W G Up to 25 ft 16 NOTE Using extension cords over 25 ft long is not recommended MOTOR The sander is equipped with a 2 3 Amps motor The 120 Volt motor has the following specifications Horsepower 1 3 Voltage 120 Amp 2 3 Hertz 60 Phase Single RPM 3450 ELECTRICAL CONNECTIONS Turn the switch off and disconnect the machine from power source before performing any...

Page 10: ...nward toward the work table on the left side of the sanding disc and upward from the work table on the right side of the sanding disc Always use the left side of the sanding disc using the right side of the sanding disc will cause the workpiece to fly up or kickback and could result in injury Figure 19 Slot On Work Table Lock Knob Miter Gauge MITER GAUGE DISC SANDER Refer to Figure 19 A miter gaug...

Page 11: ...other conditions that may affect the sander operation Should any of these conditions exist do not use the belt disc sander until properly repaired or parts are replaced Frequently blow or vacuum dust from all sanding parts and motor housing MAINTENANCE WARNING Any attempt to repair or replace electrical parts on this tool may be hazardous Repairs should be done by a qualified service technician LU...

Page 12: ...1 X 5 BELT DISC SANDER PARTS ILLUSTRATION 10 PARTS LIST 10 ...

Page 13: ...510035 Adaptor 1 36 BD1510036 Driving Wheel 1 37 BD1510037 Philips Screw M6x10 3 Key Part Description Specifications Qty 38 BD1510038 Hex Bolt M10x25 1 39 BD1510039 Belt Support 1 40 BD1510040 Inner Hex Set Screw M6x20 1 41 BD1510041 Belt Work Table 1 42 BD1510042 Big Flat Washer D8 1 43 BD1510043 Locking Knob Assy 1 44 BD1510044 Guard for Adjustable Shaft 1 45 BD1510045 Adjustable Spring 1 46 BD1...

Page 14: ...nals and or worn insulation 3 Install correct fuses or circuit breakers or switch tool to an appropriately size circuit Motor overheats 1 Motor overloaded 2 Extension cord too long and of insufficient gauge weight 1 Reduce load on motor pressure on object being sanded 2 Utilize an extension cord of appropriate gauge and length or plug tool directly into outlet Motor stalls resulting in blown fuses...

Page 15: ...sent proof of purchase documentation which includes a date of purchase POWERTEC will either repair or replace any defective part at our option at no charge to you The repaired or replacement unit will be covered by the same limited warranty for the remainder of the one year warranty period WHAT IS NOT COVERED This warranty applies to the original purchaser at retail and may not be transferred This...

Page 16: ...Southern Technologies LLC 3816 Hawthorn CT Waukegan IL 60087 ...

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