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Your battery charger is designed to charge, condition, and auto maintain your 

batteries during short or long term periods of storage or non use. Please follow 

these steps each time you use your charger:
1. Please read through the manual to understand the warnings.
2. Ensure the charger is installed exactly as described in installation instructions.
3. Connect a heavy duty UL approved extension cord to your battery charger first. 

After connecting the extension cord to the charger,  proceed to plug the extension 

cord to a nearby 240 VAC GFCI protected (Ground Fault Circuit Interrupt) outlet.  

After power is supplied to the charger, the Power LED lights solid blue.

4. Then the analyze LED under Charge Mode starts flashing red, indicating the    

charger is in analyze state. 

Analyzing may take up to 2 minutes and is followed 

by the self test where all wired connections, battery type (has to be > than 2.5 

Volts DC) and battery’s ability to accept charge is checked for faults. Assum-

ing there are no battery faults, the System Check OK LED lights solid green 

and the charging operation begins:

Note: If there is a bad connection, reverse polarity, or a battery that is below 2.5 VDC that can 

not accept a charge then the Battery Trouble Status LED lights solid red for the battery that 

requires attention. See page 26 for further troubleshooting details.

5. The charging LED under Charge Mode lights solid red and stays illuminated-

throughout the whole charging process, indicating the charger has started its 

multi-stage charging procedure. For more information, please see Multi-Stage 

Charging Overview section in this manual.

Note: While charging, observe the Charge Monitor LED to check the battery 

charging progress.
6. Then the charging LED under Charge Mode turns off and the conditioning LED under 

Charge Mode lights solid amber, indicating that thecharger is holding all batteries at 

14.6 VDC and is conditioning each battery for up to 3 hours if necessary.

7. When the charging process is complete (or if your batteries are fully charged when you 

apply AC power) the auto maintain LED under Charge Mode starts blinking green 

(Energy Saving Mode), indicating your batteries are fully charged.

Charging Your Batterie

21

Introduction                                                                                                              1-2

  
CAUTIONS, WARNINGS AND SAFETY INSTRUCTIONS                                     3-7
General Overview                                                                                                       8
Getting Started                                                                                                       9-10
Installation                                                                                                            11-13
Typical Wiring                                                                                                       14-20
Charging your Batteries                                                                                            21
Maintenance                                                                                                              22
Troubleshooting                                                                                                         23

Important Charger Operation Note:

After your battery charger is installed and properly connected to the batteries, 

you will be ready to plug it to the electrical outlet.

Your battery charger performs charging in 5 stages. The first stage is initializing, 

all battery connections and batteries to ensure your boat’s batteries are capable 

of being charged safely and in a proper manner. The charger enters into initializing 

mode every time it is plugged into a GFCI protected 0 VAC outlet. The self-test 

will take up to 2 minutes to complete.

In analyzing mode, the LED under Fast Charge Mode will be flashing red. In the 

condition that all batteries are connected properly, are healthy and above 2.5 volts 

DC, your charger will register and illuminate the green System Check OK LED. 

Next the charger enters fast charging mode. The charging LED under Fast Charge 

Mode lights solid red and you can monitor the charging progress by checking the 

Charge Monitor LEDs’ color changing from red to green. After the charging LED 

under Charge Mode turns OFF, the  system enters Optimizing stage and

respectively he Optimizing LED lights solid amber. In this mode the batteries are

kept at 14.6 VDC up to 3 hours per battery if necessary. When charging is done, 

the Maintaining LED under Charge Mode lights green, indicating the batteries are 

fully charged.

In case the charger does not enter the fast charging mode and the respective fast 

charging LED under Charge Mode is not solid red and the System Check OK LED 

is not solid green, then examine the following:

Are any of the bank LEDs under Battery Bank Trouble LED solid red, indicating 

the battery(s) have either a wiring fault present, such as poor connection, blown 

DC cable fuse, the DC cable is wired in reverse polarity, battery cable is wired 

across two batteries in series with a high DC over - voltage of 24V or the battery 

itself may be under 2.5 volts DC. If any of the above situations occur, refer to the 

Troubleshooting section in this manual.

Table of Contents

Summary of Contents for MB3616

Page 1: ...tery and that all connections are clean and tight Confirm that there are no bank Battery Trouble Status LED indicators on With the charger on read DC voltage at each battery If any of the readings are less than 12 8 volts DC proceed with the following A Disconnect AC power at the 240 VAC outlet B Refer to pages 13 20 in this manual and confirm your charger is connected correctlyto the battery base...

Page 2: ...nd smart storage Integrated Highly Efficient output distribution Technology We have designed our battery chargers to automatically sense and provide 100 of available charging amps to any or all of the banks as needed All unused charging amps are Distributed On Demand to batteries on board that require additional charging amps Energy Saving Mode After batteries are fully charged and conditioned the...

Page 3: ...ing green Energy Saving Mode indicating your batteries are fully charged Charging Your Batterie 21 Introduction 1 2 CAUTIONS WARNINGS AND SAFETY INSTRUCTIONS 3 7 General Overview 8 Getting Started 9 10 Installation 11 13 Typical Wiring 14 20 Charging your Batteries 21 Maintenance 22 Troubleshooting 23 Important Charger Operation Note After your battery charger is installed and properly connected t...

Page 4: ...ES Use the charger for charging LEAD ACID battery only The Marine Battery Charger is not designed to supply power to an extra low voltage electrical system or to charge dry cell batteries Charging dry cell batteries may burst and cause injury to persons and property To reduce the risk of damage to the electric plug and cord always pull the cord by the plug rather than the cord when disconnecting f...

Page 5: ...ed AC cord or plug If the cord does not fit the electrical outlet have proper outlet installed by a qualified electrician Improp er connection can result in a risk of an electric shock DANGER Prior using the adapter as illustrated in Figure A and Figure B make sure that the The charger should be grounded to reduce the risk of electric shock The charger is equipped with an electric cord having in e...

Page 6: ...ircuit a battery or other electrical hardware which may result in an explosion or fire Remove all personal metal items such as rings bracelets necklaces watches and jewelry before working near a battery A battery can produce a short circuit with current high enough to weld a ring or any other metal causing serious burns Use charger for charging a LEAD ACID battery only It is not intended to supply...

Page 7: ...ated lead acid batteries carefully follow manufacturer s recharging instructions Study all battery manufacturers specific precautions warnings and instructions while charging and recommended rates of charge Never charge a battery with missing safety vent caps Do not overcharge batteries trying to charge non 12 volts flooded or AGM lead acid batteries Place the charger as far away from the batterie...

Page 8: ...AUTION IMPORTANT NOTICE C Tick Connect and disconnect the DC output cables only after removing AC cord from an electric outlet Never allow the cables to touch each other Your Battery Charger has been designed and tested to comply with C Tick These regulations are to provide adequate protection against harmful interfer ence while operated in a commercial application If in a residential setting you ...

Page 9: ... battery wiring faults or if a battery is less than 2 5 VDC and cannot accept a charge Our chargers automatically senses and distributes 100 of available charging amps to any or all of the banks as needed Energy Saving Mode after fully charging and conditioning batteries your charger will monitor and maintain batteries automatically only when needed to keep their full state of charge This signific...

Page 10: ...nd are able to accept a charge The Initializingstage may take up to two minutes System Check LED solid green If all tests have passed successfully the System Check LED lights solid green indicating your charger is installed properly and your batteries are capable of being charged followed by the charging process Fast Charging LED solid red During charging the fast charging LED lights solid red Opt...

Page 11: ... and AGM Absorbed Glass Mat Lead Acid Batteries Charging Profile 14 6 VDC Absorption Optimiz ing and up to 13 4 VDC Float Maintaining mode Instructions on Wiring your Charger The wiring diagrams slightly vary depending on how many banks the charger model supports To find the correct wiring diagram that matches with your battery charger model choose the illustration that has the same number of char...

Page 12: ...ith silicon sealer IMPORTANT NOTICE Confirm the surface you will be mounting the charger to is adequate in strength and thickness to hold the battery charger in place with the mounting screws you have selected Maintain an obstruction free area of 6 inches around the Battery Charger Installation 11 12 8 9 10 11 are located 4 inches from the end of each red positive cable In addition there are fuses...

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