background image

4

5

Daily

Yearly 

Inspection items  

Inspection method  

Note 

Labels

X

X

Rating plate 

Visual

If the plate is hard to read - replace it

Function

X

X

Raising and lowering function 

Test without load 

A low snapping noise should be audible

-

X

Raising and lowering function 

Test with 125% of rated 
load over a distance of min. 
300 mm.

The lever runs easily. Load chain sprocket and chain 
work well together Brake works. The chain does not twist 
or tangle Hand pulling on the lever feels even

X

X

Selector 

Operation 

Easy to reset 

X

X

Pulling through

Operation 

Function

Hooks

X

-

-

X

Hook opening

Visual
Measurement

Looks normal
See Fig. 6 and Table 2

X

X

Deformation

Visual

No visible deformation  

X

X

Hook bearing 

Visual

No abnormal play 

X

-

-

X

Wear, cracks, defor¬mation 
and corrosion

Visuelt
Measurement

No visible damage
See Fig. 6 and Table 2

X

X

Hook latches

Visual

Works, spring undamaged

Chain

X

-

-

X

Pitch

Visual
Measurement

Looks normal. Measure in case of doubt.
See Fig. 7 and Table 3

-

-

X

Wear

Visual
Measurement

Looks problem-free. Measure in case of doubt.
See Fig. 7 and Table 3

X

X

Deformation

Visual 

No deformation. Measure in case of doubt.

X

X

Cracks etc.

Visual 

No cracks

X

X

Rust

Visual 

No rust

Housing

X

X

Housing 

Visual 

No deformation and no rust

-

X

Operating lever

Visual 

No deformation  

-

X

Load chain sprocket

Visual after dismantling

No serious wear or cracks. No fractures or deformation 

-

X

Bearings

Visual, testing 

No damage, smooth running

-

X

Gears

Visual after dismantling

No serious wear or fractures 

X

X

Chain stop

Visual 

Must be free of deformation 

Screws 

X

X

Screws, nuts, rivets, cotters 
etc.

Visual 

Must not be missing. Tighten loose items. Replace as 
necessary

Brake

-

X

Brake disk

Visual 

Replace if worn

-

X

Brake screw

Visual 

No serious wear

-

X

Pawl and ratchet

Visual 

Replace worn parts. Carefully lubricate with grease.

Checklist for periodic checks 

(normally yearly – more frequently if necessary) 

The chain must be discarded and replaced if:

• 

cracks are detected on any link 

• 

any link is deformed or otherwise damaged 

• 

The minimum value of any link’s diameter falls short 

• 

the maximum value of the pitch dimension is exceeded at any point 

• 

the chain is damaged by overheating or has been affected by weld splatter 

Chains must 

not

 be repaired – they must be replaced by a new original chain. If it is desired to lengthen the chain, it must be replaced by a new 

and longer chain. 

Replacement of the chain shall be performed professionally by an authorized repairer and the chain must meet the requirements stated in the 
standard EN 818-7, Grade T from the following manufacturers: Chaineries Limousines, Pewag, Kito Chain, Retezarna or Rud.

Repairs

The lever hoist must not be modified. Repairs must be carried out by specialists. Damaged parts must only be replaced with original Powertex 

spare parts. Order them through your dealer.

Summary of Contents for PALH-S1 Series

Page 1: ...GB Instruction for use FI Käyttöohje POWERTEX Aluminum Lever Hoist PALH S1 User Manual UMPALH20200116FI ...

Page 2: ...ere it is exposed to welding spatter or current The lever hoist block must not be used for lifting persons Safety factor 4 1 Static test coefficient WLL x 1 5 Generally according to EN 13157 Data Art No Model WLL ton Hand force max Load chain Number of falls Weight Weight N mm kg kg 16 20PALHS10025030 PALH S1 250KG 0 25 290 3 x 9 1 1 45 1 95 16 20PALHS10050030 PALH S1 500KG 0 5 270 4 x 12 1 2 50 3...

Page 3: ... be held in its current position by the reaction brake The lever hoist can also be used for pulling and fixing loads Further safety precautions Never lengthen the lifting lever with a pipe or similar Use only hand power on the lever If the load seams too heavy use a bigger lever hoist or reduce the load Make sure no one stands beneath a hanging load Do not raise or lower so far that the load hook ...

Page 4: ...ig 6 and Table 2 Opening dimension E on the hooks is important A hook with too large a maximum dimension has been exposed to overloading or overheating It therefore does not have the necessary load capacity The hooks may also have been exposed to long term wear dimension K Hooks must be discarded and replaced if the maximum E value is exceeded according to Table 2 the minimum K value falls short a...

Page 5: ...l after dismantling No serious wear or cracks No fractures or deformation X Bearings Visual testing No damage smooth running X Gears Visual after dismantling No serious wear or fractures X X Chain stop Visual Must be free of deformation Screws X X Screws nuts rivets cotters etc Visual Must not be missing Tighten loose items Replace as necessary Brake X Brake disk Visual Replace if worn X Brake scr...

Page 6: ...altistuisi hitsausroiskeille eikä sähkövirralle Taljaa ei saa käyttää ihmisten nostamiseen Tekniset tiedot Tuotekoodi Malli WLL t Käyttövoima max Nostokettinki Ketjukertoja Paino Paino kg mm kg kg 16 20PALHS10025030 PALH S1 250KG 0 25 290 3 x 9 1 1 45 1 95 16 20PALHS10050030 PALH S1 500KG 0 5 270 4 x 12 1 2 50 3 30 16 20PALHS10075030 PALH S1 750KG 0 75 330 5 x 15 1 3 40 4 30 16 20PALHS10150030 PAL...

Page 7: ...n vetämiseen Muita turvatoimia Älä koskaan pidennä kääntövipua putkella tms Vipuun saa käyttää vain käsivoimaa Jos käyttö tuntuu liian raskaalta vähennä kuormaa tai valitse suurempi talja Varmista että kukaan ei oleskele riippuvan kuorman alla Älä nosta liian paljon jotta koukku tai pysäytyslenkki eivät osu taljan koteloon Älä aseta vaihtokytkintä vapautusasentoon kuormituksen aikana Taljaa ei saa...

Page 8: ...arkkailla mahdollisten muodonmuutos ten löytämiseksi Koukun tarkastus ks kuva 6 ja taulukko 2 Koukkujen avautuma E on tärkeä Jos koukku on liian avoin se on ollut alttiina ylikuormitukselle tai kuumuudelle Siksi sen kantokyky on riittämätön Koukut ovat voineet myös joutua alttiiksi pitkäaikaiselle kulumiselle mitta K Koukku on poistettava käytöstä ja vaihdettava uuteen jos E mitan maksimiarvo ylit...

Page 9: ... X X Vaihtokytkin Ohjaus Vaihto helppoa X X Kettingin veto koneiston läpi Ohjaus Toiminta Koukut X X Koukun aukeama Silmämääräisesti Mittaa Näyttää normaalilta Ks kuvaa 6 ja taulukkoa 2 X X Vääntymä Silmämääräisesti Ei näkyvää vääntymää X X Koukun laakerointi Silmämääräisesti Ei epänormaalia klappia X X Kuluma halkeamat vääntymä ja korroosio Silmämääräisesti Mittaa Ei näkyviä vaurioita Ks kuvaa 6 ...

Page 10: ... ordering spare parts specify model WLL part number and the quantity needed When ordering chain also specify lifting height If the load chain has been damaged or worn out the load sheave probably has to be replaced Spare part list Lever Hoist PALH S1 ...

Page 11: ...0PALHS10500 23 16 20PALHS10750 23 16 20PALHS1150 23 24 Ratchet disc 1 16 20PALHS10250 24 16 20PALHS10500 24 16 20PALHS10750 24 16 20PALHS1150 24 25 Friction disc 2 16 20PALHS10250 25 16 20PALHS10500 25 16 20PALHS10750 25 16 20PALHS1150 25 26 Spring 1 16 20PALHS10250 26 16 20PALHS10500 26 16 20PALHS10750 26 16 20PALHS1150 26 27 Brake plate 1 16 20PALHS10250 27 16 20PALHS10500 27 16 20PALHS10750 27 ...

Page 12: ...12 ...

Page 13: ...chip and an antenna It provides a unique identifier for the block The POWERTEX Lever Hoist is CE marked Standard EN 13157 Warning tag The warning tag shows some specific and important situations in which you must pay special attention when using POWERTEX Chain Blocks and Lever Hoists User Manuals You can always find the valid and updated User Manuals on the web The manual is updated continuously a...

Page 14: ...www powertex products com Canary Islands ...

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