PowerWalker RT 3-3 10K 16 TFT, Manual

Page 1: ...PowerWalker VFI 10k ICT ICR IoT VFI 20k ICT ICR IoT 3 Phase UPS Manual Uninterruptible Power Supply System EN Service and support Call your local service representative ...

Page 2: ...K Observethewarningassociatedwiththeriskofelectricshocksymbol Important instructions that must always be followed EU separate collection and lead content mark for lead acid batteries Indicates that the battery must not be disposed of to the normal household waste but be separately collectedand recycled EUseparatecollectionmarkforwasteelectrical andelectronic equipment WEEE Indicates that the item ...

Page 3: ...e a danger electrical shock burns The short circuit current may be very high Precautions must be taken for all handling Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine if battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any p...

Page 4: ...n a dry place The admissible storage temperature range is 25 C to 55 C without battery 15 C to 40 C with battery TN S IT TN C TT of electrical supply system may be connected by UPS This UPS may be provided with a maximum of 6 extension battery cabinets or equivalent Special precautions The unit is heavy wear safety shoes and use vacuum lifter preferentially for handling operations All handling ope...

Page 5: ... 39 5 Operation 40 5 1 LCD panel 40 5 2 LCD description 41 5 3 Menu structure 42 5 4 Control and Product information 43 5 5 User settings 43 5 6 Starting the UPS with utility 44 5 7 Starting the UPS on battery 46 5 8 UPS shutdown 46 6 Communication 47 6 1 RS232 and USB 47 6 2 UPS remote control functions 47 6 3 IoT 48 6 4 Modbus TCP 49 6 5 Intelligent card optional 49 6 6 UPS management software 4...

Page 6: ...g power failures power sags power surges brownouts line noise high voltage spikes frequency variations switching transients and harmonic distortion Special characteristic Double converter with pure sine waveform output Full digital control Output PF 1 High charger capability the charger current is up to 13Amps Smart charging method to expand battery lifetime EBM quantity auto detection Communicati...

Page 7: ...al regulations for the disposal of packing materials Product The product is mainly made up of recyclable materials Dismantling and disassembly must take place in compliance with all local regulations concerning waste At the end of its service life the product must be transported to recycling centers re use and treatment facilities for waste electrical and electronic equipment WEEE Battery The prod...

Page 8: ...atteries 3 The weight in this table is reference only please see the labels on the carton for details Tower model Product Description Net Weights kg Unit Size W x H x D mm UPS VFI 10K ICT IoT 3 3 BI 106 300 805 5 633 2 VFI 15K ICT IoT 3 3 BI 146 7 VFI 20K ICT IoT 3 3 BI 159 5 VFI 15K ICT IoT 3 3 BX 52 9 VFI 20K ICT IoT 3 3 BX EBM Tower EBM 2 120 9AH 1 115 6 225 589 416 Tower EBM 240 9AH 2 1 For to...

Page 9: ...0K 20 TFT RT 3 3 15K 32 TFT 24 8 RT 3 3 15K 40 TFT RT 3 3 20K 32 TFT RT 3 3 20K 40 TFT EBM RT EBM 96 9AH 1 52 3 438 129 3U 559 RT EBM 120 9AH 1 61 RT EBM 192 7AH 2 46 1 RT EBM 240 7AH 2 56 1 RT EBM 192 9AH 3 51 8 RT EBM 240 9AH 3 60 5 1 For RT 10kVA UPS 2 For RT 15kVA UPS Each RT 15kVA UPS needs 2pcs RT EBM for positive and negative battery input 3 For RT 20kVA UPS Each RT 20kVA UPS needs 2pcs RT ...

Page 10: ...ligent Card Dry Contact card AS400 See in chapter 6 5 NMC card MODBUS card CMC EMP Temperature and humidity sensors WLAN module WLAN module Wireless connection for IoT COMM Cable RS232 CABLE For RS232 communication Battery cable Battery cable 16 or 32 batteries for Tower UPS connect with user s own EBM 1 8m length see in chapter 3 4 3 Battery cable 20 or 40 batteries for Tower UPS connect with use...

Page 11: ...6 2 2 Presentation 2 2 1 Tower model UPS modular Front view 1 Ventilation area 2 LCD Modular including 1 Power button 2 Touch screen 3 LED indicator ...

Page 12: ...ction 4 USB 5 Wireless HDMI For IoT function 6 Parallel port optional by factory default is no 7 DRY in out 8 RPO 9 RJ45 for EBM detect 10 Maintenance bypass switch 11 Main input switch and bypass input switch 12 AC Input Output port terminal block 13 External battery port ...

Page 13: ...8 EBM External Battery Modular Front view 1 Ventilation area 2 EBM label Rear view 1 Fuse board cover replace EBM fuse 2 EBM port 1 3 EBM port 2 4 EBM detection RJ45 port ...

Page 14: ...LED indicator Rear view 1 Intelligent slot 7 DRY in out 2 RS232 8 RPO 3 Ethernet port RJ45 for IoT function 9 RJ45 for EBM detection RT MBP detection 4 USB 10 AC input output port terminal block 5 Wireless HDMI For IoT function 11 External battery port terminal block 6 Parallel port optional by factory default is no ...

Page 15: ... EBM External Battery Modular Front view 1 EBM label area 2 EBM label Rear view of EBM for l0kVA 1 Fuse board cover replace EBM fuse 2 EBM port 1 3 EBM port 2 4 EBM detection Box RJ45 port 5 Ground screw ...

Page 16: ...11 Rear view of EBM for 15 20kVA 1 Fuse board cover replace EBM fuse 2 EBM port 1 3 EBM port 2 4 EBM detection Box RJ45 port 5 Ground screw ...

Page 17: ...Unpacking and inspecting Unpacking the unit in a low temperature environment may cause condensation occurred in and on the cabinet Do not install the unit until the inside and outside of the unit are absolutely dry hazard of electric shock If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for ship...

Page 18: ...cessory kit Verify that the following additional items are included with the unit Tower model Long backup time model Standard model Tower EBM Tower UPS 10KS 15KS 20KS Tower UPS 10K 15K 20K Battery cable O EBM detection cable Copper bus bar USB cable RS232 cable O O Parallel cable O O Tower foot Quick start EBM User manual UPS RT model Long backup time model Standard model RT EBM Tower UPS 10KS 15K...

Page 19: ...on 3 3 1 Tower model To keep air flowing freely it is recommended to keep a clearance with 500mm space both for front and rear side UPS model 1 Place the unit on a flat surface in its final location and install Tower foot for stability 2 Install the unit to ground optional place 4pcs bolts M8 is recommended to the final location previously bolt s position please refer to below then fix the unit to...

Page 20: ...nstallation modes Rack installation and Tower installation 2 To keep good ventilation please keep a free space 500mm at least for front rear panels of the module 3 Do not carry the front rear panel of the module during installation Rack installation This procedure is suitable for 19 inches rack cabinet installation it is recommended that the depth of the cabinet be no less than 800mm UPS model Ide...

Page 21: ...asten the rail kit to the cabinet with 8pcs M5 screws washers as below 2 Install Rack ear to the unit by the M4 screws flat head 3 Slide the unit into rail kit and make sure tighten the rack mounting screw ...

Page 22: ...U installationspaceis required Tower installation UPSmodel Screw the tower foot to UPS The LCD of this UPS modular has gravity sensing the vision window can automatically adjust the display direction as below EBM model 1 Place EBM modular to UPS s right side and align with front panel 2 Screw the UPS s tower foot one is to UPS s side another one to EBM s side as above 2 EBMsare required for RT 15 ...

Page 23: ... voltage danger warning label should be added in backfeed contactor or device Before operating UPS input should cut off and check all terminals voltage to avoid voltage dangerous Backfeed contactor rating current should be larger than UPS rating input current Below figures show the wiring system of UPS input Single phase input system Three phase input system Danger The rated current of the utility...

Page 24: ...A 20000VA 1 phase main input 160A 160A 3 phase main input 63A 63A 1 phase bypass input 125A 125A 3 phase bypass input 63A 63A Recommendedoutputcircuit breaker currentspecifications UPS power rating Output mode Breaker current 10000VA 1 phase output 63A 3 phase output 32A 15000VA 1 phase output 100A 3 phase output 50A 20000VA 1 phase output 125A 3 phase output 63A Recommendedbatterycircuitbreakercu...

Page 25: ... the UPS input cable in the singlesource application 2 UPS output cable length is recommended not to exceed 10m 3 In the three phase output mode if the load is an unbalanced load the L wire of the bypass and output may exceed the rated current and the maximum rated current willbe 1 732 times The corresponding protection device and wiring cable must be determined according to the standardsof thereg...

Page 26: ... b is bypass input 2 UPS output N N L1 L2 L3 PE UPS provide busbars as below for 6 modes of wiring application default is 3 3 mode single source Busbars Mode Item Figure 3 3 Single source 3 3 Dual source 3 1 Single source 3 1 Dual source 1 1 Single source 1 1 Dual source 1 5pcs 2pcs 2pcs 2pcs 2pcs 2pcs 3 1pc 1pc 1pc 1pc 4 1pc 5 1pc 1pc 6 1pc 7 1pc ...

Page 27: ...irst Short terminal N N with busbar 1 connect AC cable N Connect terminal L1 L2 L3 to AC cable L1 L2 L3 Mode 3 3 dual source Input Connect ground cable PE to ground screw of chassis first Short terminal N N with busbar 1 connect AC main source cable N and bypass source cable N Connect input terminal mL1 mL2 mL3 to main source cable L1 L2 L3 Connect bypass terminal bL1 bL2 bL3 to bypass source cabl...

Page 28: ...usbar 1 connect AC cable N Short terminal L1 L2 L3 with busbar 3 connect AC cable L Mode 3 1 dual source Input Connect ground cable PE to ground screw of chassis first Short terminal N N with busbar 1 connect AC main source cable N and bypass source cable N Connect input terminal mL1 mL2 mL3 to main source cable L1 L2 L3 Short bypass terminal bL1 bL2 bL3 with busbar 5 connect bypass source cable L...

Page 29: ...l L1 L2 L3 with busbar 3 connect AC cable L Mode 1 1 dual source Input Connect ground cable PE to ground screw of chassis first Short terminal N N with busbar 1 connect AC main source cable N and bypass source cable N Short input terminal mL1 mL2 mL3 with busbar 7 connect main source cable L Short bypass terminal bL1 bL2 bL3 with busbar 5 connect bypass source cable L Output Connect ground cable P...

Page 30: ...L1 L2 L3 4 External battery port PE N N UPS provide busbars and jumper cables as below for 6 modes of wiring application default is Mode 3 3 single source Mode Item Figure 3 3 Single source 3 3 Dual source 3 1 Single source 3 1 Dual source 1 1 Single source 1 1 Dual source Copper busbar 1 2pcs 2pcs 2pcs 2pcs 2pc 2pcs 2 2pcs 2pcs 2pcs 3pcs Jumper cable 3pc 1pc 3pc ...

Page 31: ...N with busbar 1 then connect AC cable N Connect terminal L1 L2 L3 to AC cable L1 L2 L3 Mode 3 3 dual source Input Connect ground cable PE to chassis first Short terminal N N with busbar 1 connect AC main source cable N and bypass source cable N Connect input terminal L1 L2 L3 to main source cable L1 L2 L3 and bypass terminal L1 L2 L3 to bypass source cable L1 L2 L3 Output Connect ground cable PE t...

Page 32: ...minal N N with busbar 1 connect AC cable N Short terminal L1 L2 L3 with busbar 2 connect AC cable L Mode 3 1 dual source Input Connect ground cable PE to chassis first Short terminal N N with busbar 1 connect AC main source cable N and bypass source cable N Connect input terminal L1 L2 L3 to main source cable L1 L2 L3 Short bypass terminal L1 L2 L3 with busbar 2 connect bypass source cable L Outpu...

Page 33: ...connect AC cable N Short terminal L1 L2 L3 with busbar 2 connect AC cable L Mode 1 1 dual source Input Connect ground cable PE to chassis first Short terminal N N with busbar 1 connect AC main source cable N and bypass source cable N Short input terminal L1 L2 L3 with busbar 2 connect main source cable L Short bypass terminal L1 L2 L3 with busbar 2 connect bypass source cable L Output Connect grou...

Page 34: ... specifications is compatible with UPS configuration 4 Do not reverse the polarity of the external battery EBM wiring schematic diagram is shown below Single set of EBM Multiple sets of EBMs Connect with the configured EBM Connect EBM to UPSwith Batterycable and EBM detectcable Tower EBM Note EBM automatic detection function supports up to 3 EBMs for Tower 10kVA UPS For more EBM quantity max to 6 ...

Page 35: ...30 RT EBM For 10kVA UPS Note Extended runtime with up to 6 EBMs for each RT 10kVA UPS For 15 20kVA UPS Note Extended runtime with up to 6 sets of EBM for each RT 15 20kVA UPS ...

Page 36: ...battery port Note 1 The EBM must be grounded individually or grounded to UPS 2 If additional battery cable needed for installation it must follow cable specification and the maximum length of battery cable 10 meters for application If a length of battery cable over 10 meters requests please contact distributors agents for details 3 DC breaker or DC fuse is required for each EBM ...

Page 37: ...ed during the UPS maintenance See the User Manual of RT MBP for details 4 Parallel System Installation and Operation Optional If your UPS is configured with parallel function up to 3 UPSs can be connected in parallel to configure a sharing and redundant output power In parallel system the mechanical installation for each modular is same as the single system Details please refer to Chapter 3 3 Para...

Page 38: ...t the parallel system in the restricted area This chapter introduces how to wire AC IN OUT cable to UPS in parallel system and UPS connecting with EBM MBP 4 1 1 Input Output wiring specifications Cable select table for the parallel system AC IN AC OUT and Battery wire Parallel system installed by 10kVA UPS conductor cross section unit mm2 UPS number Mode Main input Bypass input Ground wire Output ...

Page 39: ...re Output Battery wire Battery Ground L wire N wire L wire N wire L wire N wire Ground 2UPS 3 3 25 25 16 16 25 16 16 16 35 35 3 1 25 25 70 70 70 70 70 70 35 35 1 1 120 120 70 70 120 70 70 70 35 35 3UPS 3 3 50 50 25 25 50 25 25 25 70 70 3 1 50 50 150 150 150 150 150 150 70 70 1 1 240 240 150 150 240 150 150 150 70 70 Note 1 Pleaseselectthelargercross sectionconductorfortheparallel system AC INcable...

Page 40: ...35 4 1 2 Wiring for AC cable AC source to UPS AC cable wiring are shown in below diagrams for different configuration 3 3 configuration single source 3 3 configuration dual source ...

Page 41: ...36 3 1 configuration single source 3 1 configuration dual source ...

Page 42: ...37 1 1 configuration single source 1 1 configuration dual source ...

Page 43: ... each UPS please refer to chapter 3 4 3 Parallel UPS connection with common battery In the parallel system you can also set up common battery user s own battery for all UPSs Please refer to below diagram for battery wiring Note Common battery configuration is not suitable for standard model 4 2 Wiring for parallel signal cable Parallel system parallel cable diagram ...

Page 44: ... line mode 3 Regulate the output voltage of each UPS separately and check if the output voltage difference is less than 0 5V among the parallel system If the difference is more than 0 5V the UPS need to be regulated 4 If the output voltage difference is less than 0 5V pressing button continuously for one UPS of the system to turn off the system Turn off the input breakers to let UPS shut down Then...

Page 45: ...tton function description On off When only battery power is available press to power on When UPS is not turned on pressing this key to turn on When working normally press to pop up the shutdown page When the UPS is in fault mode press to clear the fault some faults cannot be cleared directly The Buzzer The buzzer General Meaning 1 beep every 2 minutes Load supplied on bypass 1 beep every 4 seconds...

Page 46: ...se number of bypass Click on this icon will bring up a popup of measurements of the bypass Battery status and measurements Click on this icon will bring up a popup of measurements of the battery Line status and measurements Different icon shows the phase number of Utility Click on this icon will bring up a popup of measurements of the utility Output status and measurements Different icon shows the...

Page 47: ...er settings Menu icon Click on this icon can entry the menu screen Alarm area When UPS enters fault mode fault ICON and the fault information will be displayed If alarms exist alarm information will scroll for up to 4 messages each for 2 seconds Para ID The UPS ID number in parallel system 1 3 keep 1 in single mode 5 3 Menu structure ...

Page 48: ... Ethernet IP IP address of ethernet Ethernet MAC MAC address of ethernet WLAN IP IP address of WLAN WLAN MAC MAC address of WLAN 5 5 User settings Setting Options on the display Default General Audible Alarm Enabled Disabled Enabled Date Time YYYY MM DD HH MM 2020 1 1 Language English Italiano Français Deutsch Español Русский Polski 简体中文 English LCD brightness 0 100 100 LCD saving mode Enabled Dis...

Page 49: ...K 20K External battery setting Auto detection Manual AH setting Manual AH setting 9 300AH Auto detection Communication Dry in No function Start UPS Remote shut down Maintenance bypass No function Dry out load powered on battery Low battery No Battery Bypass ups OK load powered IoT function Enabled Disabled Disabled Modbus TCP Enabled Disabled Disabled Password Control Menu password Enabled Disable...

Page 50: ...de 5 Press the button for more than 1 second the buzzer will beep and the UPS will start up After a few seconds the UPS will go to normal mode 6 If the utility power is abnormal the UPS will transfer to Battery mode 7 When the battery is not connected the UPS can still be startup After the startup there is alarm of battery not connected If the utility power is abnormal the UPS load will not be pro...

Page 51: ...r is connected at this time the UPS will switch to the line mode and the output will be uninterrupted 5 UPS works in battery mode and the buzzer beep for 4 seconds to remind that the battery is discharged 6 Since there is no utility power input the input abnormal alarm will be displayed on the LCD 5 8 UPS shutdown Shutdown the UPS with utility power mode 1 UPS working with utility power press the ...

Page 52: ...o alarm RPO Comments Connector type 16 AWG Maximum wires External breaker specification 60 V DC 30 V AC 20 mA max Reset 1 Check the RPO connector status 2 Clear fault state through LCD Dry in Dry in function can be configured see Settings Dry in Dry in Comments Connector type 16 AWG Maximum wires External breaker specification 60 V DC 30 V AC 20 mA max Dry out Dry out is the relay out dry out func...

Page 53: ...tery warranty alert from APP or registered APP account Email address loT Connection Wired network connection 1 Connect UPS to router or switch with network cable PleaseuseCAT6 shieldednetwork cable Make sure your IT settings can access the public network and Microsoft AzureCloud 2 EnabletheIoT functioninLCD seeSettings IoT 3 Search the WinPower View from Google Play store or Apple APP store downlo...

Page 54: ...ironments The UPS could use the following connectivity cards please contact your local distributor for details NMC Card Ideal monitoring solution enables user to monitor and control the status of UPS on web browser via internet CMC card provides connection to Modbus protocol with standard RS485 signal AS400 G2 card Provides voltage free dry contact signals for programmable controller and managemen...

Page 55: ...nternet enter the serial No 511C1 01220 0100 478DF2A to install the software When you finish installation restart your computer theWinPower softwarewill appear as a green plug icon located in the system tray near the clock 6 6 2 WinPower View APP WinPower View is a mobile app which allows you to centralized monitoring UPS s connected to cloud Please download it from Google Play store or Apple APP ...

Page 56: ...were never recharged over 6 months do not use them Contact your service representative 7 4 Recycle Contact your local recycling or hazardous waste center for information on proper disposal of the used equipment Do not dispose of the batteries in the fire Which may cause battery explosion The batteries must be rightly disposed according to local regulation Do not open or destroy the batteries Escap...

Page 57: ...vent log Example Battery charging Alarms are recorded into the Event log and displayed on the LCD status screen with the logo blinking Some alarms may be announced by a beep every 1 second Example Battery low Faults are announced by a continuous beep and red LED recorded into the Event log Example Output short circuit Use the following troubleshooting chart to determine the UPS alarm condition 8 1...

Page 58: ...t open Battery pack is not connected correctly Do the battery test to confirm Check the battery bank is properly connected to the UPS Check the battery breaker is turn on or fuse OK Pos Bat Low Battery voltage is low When audible alarm sounding every second battery is almost empty Neg Bat Low Battery voltage is low When audible alarm sounding every second battery is almost empty Pos Over Charge Ba...

Page 59: ...sult dealer Inverter Soft start Fail UPS internal fault Consult dealer Inverter Overload Fault Overload Check the loads and remove some noncritical loads Check if some loads are failed Output Overload Fault Byp Overload Fault Inverter Capacity Open UPS internal fault Consult dealer Primary SPS Fail UPS internal fault Consult dealer Assist SPS Fail Emergency Off Perform emergency shutdown Check the...

Page 60: ...15kVA 15kW 15kVA 15kW 20kVA 20kW 20kVA 20kW Rated frequency 50 60Hz Input Voltage range Phase voltage 100 300VAC Rated voltage Phase voltage 220 230 240VAC Main input Rated current 2 3 Phase 22A 22A 35A 35A 43A 43A Main input Rated current 2 1 Phase 65A 65A 105A 105A 129A 129A Bypass input Rated current 3 Phase 16A 16A 24A 24A 31A 31A ...

Page 61: ...nsfer to Bypass 150 Load 0 5 seconds transfer to Bypass Short circuit current on normal mode 3 Phase output 30A for 10 1 cycle 56 8A for 10 1 cycle 74A for 10 1 cycle Short circuit current on normal mode 1 Phase output 90A for 10 1 cycle 171A for 10 1 cycle 222A for 10 1 cycle Transfer Time Line Battery 0ms Transfer Time INV Bypass 0ms Battery Battery Voltage 2 96 VDC or 2 120VDC selectable 2 192 ...

Page 62: ...2040 1 EMC IEC EN 62040 2 Performance IEC EN 62040 3 1 In CVCF mode or dual source input mode UPS needs to be de rated to 60 capacity for 1 1 mode rated output power and maximum charging current 2 220VAC input phase voltage rated output power and maximum charging ...