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1. Checks before lighting the Air Heater

The following checks must be made before lighting the heater(s)

a) Ensure that the Auto/OFF switch on the heater panel is 

switched to OFF

b) Ensure that the electrical supply to the heater is switched ON.

b) Check that the MC200 is calling for heat (See MC200 User 

Instructions). 

c) Check that any other controls are calling for heat and, if there 

is a Summer/Winter mode, it is set to Winter.

d) Check that the overheat (Limit) thermostat has not operated.

2. Lighting the Air Heater

2.1 Gas-fired Heaters

1. Switch the Auto/OFF switch to Auto.

2) The main air fans will start. Note that, with the exception of 

the TE21, the fan start may be staggered in which case the 

second fan will not start until the first is running.

3) The burner air fan will run and after a pre purge period of 

approximately 30 seconds  the ignition spark will be generated.

TE21

The main gas valves will open and the main burner will be 

established

TE 31, 41 & 61

The start gas valves will be opened and a start gas flame 

established. When a start gas flame is established the main gas 

valves will be energized and the start gas flame will expand to 

main flame.

NOTE:

 If the main burner or a start gas flame fails to establish 

the burner will go to lockout and the lockout  indicator / reset 

button on the burner control box will be illuminated. To restart 

the burner push the lockout reset button. Additional, more easily 

accessible, controls may be fitted that mimic the lockout indicator 

and reset button functions.

If the unit will not light after four or five attempts then shut  

down the unit and call in a service engineer.

2.2 Oil-fired Heaters

NOTE:

 If it is not possible to light the heater after 2/3 attempts 

contact the local service company.

1. Switch on the electrical supply at the isolator.

2. The main air fans will start. Note that, with the exception of 

the TE21, the fan start may be staggered in which case the 

second fan will not start until the first is running.

3. The burner air fan will run and after a pre purge period of 

approximately 30 seconds  the ignition spark will be generated 

and the oil valve opened. The main burner will then fire.

NOTE:

 If the burner fails to light it will go to lockout and the 

lockout  indicator / reset button on the burner control box will 

be illuminated. To restart the burner push the lockout reset

button.

If the unit will not light after two or three attempts then shut  

down the unit and call in a service engineer.

 

3. To Shut Down the Air Heater

3.1  For Short Periods: 

Set the MC200 to OFF (See MC200 User Instructions).

3.2  For Long Periods: 

Set the MC200 to OFF. Wait approximately 4-5 minutes 

Users Instructions

for the residual heat in the heat exchanger to be dissipated 

and then turn off the gas or oil supplies and electric supplies 

to the heater.

 

4. Description of Operation

Important:

 All heaters must be controlled by the fitted controls 

and not by use of the main switch in the electrical supply to the 

heater.

TE heaters are designed for the main air fans to run continuously 

thereby continually circulating the air in the building. The burner 

start up sequence will commence when the MC200  calls for 

heat. The burner air fan will run and after a pre purge period 

the burner will light. 

When the MC200 is satisfied the burner will be turned off. On 

Hi/Lo and Modulating units the firing rate of the burner will be 

adjusted automatically by the MC200 to suit the heat demand.

4.1 Summer / Winter Modes

Summer: The heater fans alone will run at the dictate of the 

MC200 to provide air movement.

Winter:  The heater will operate normally.

5. Fan and Limit Control

The fan and limit controls are mounted towards the top of the 

side panels of the heat exchanger section .

i) Main Air Fan MAN / Auto

When the white button (Refer to Figure 1 below) is pushed in 

the fans will run continuously i.e not controlled by any external 

controls e.g. Timeclock. When the white button is pulled out 

the fans will start and stop automatically in conjunction with 

the burner. See Section 4.

PUSH MAN

PULL AUTO

H o n e y w e l l

Fig 1. Fan Thermostat 

White

Fan

button

ii) Limit Thermostat 

This operates if high temperatures within the heater are detected, 

the burners are turned off and a red indicator light on the front 

of the heater is illuminated. The fault condition must be identified 

and rectified and the thermostat manually reset. Remove the 

black cover cap and press the exposed button to reset.

When the unit has cooled push the reset switch on the front of 

the heater to reset the limit thermostat interlock relay, the red 

indicator light will go out and the unit is operational again.

Note: The limit thermostat(s) can only be reset once the unit 

has cooled down.

Unless the cause of the fault condition is readily obvious, for 

example a power cut whilst the heater was operating, a service 

engineer should be contacted.

6. Maintenance

Regular servicing is essential to maintain efficient, reliable and 

safe operation of the heater. Users are strongly recommended 

to have the heater serviced at least annually and preferably at 

the end of the heating season.
 

7. IMPORTANT

Free access must be maintained to and around the heater for 

servicing purposes and the air supply to the heater must not be 

restricted in any way. Combustible materials must not be stored 

adjacent to the heater.

All Powrmatic heaters use gas, or oil, and electricity to power 

them, they may also contain moving parts such as pulley belts. 

It would be hazardous to tamper with or attempt to service unless 

you are a competent person in the field of Gas and Electrical 

work. 

If you have any safety questions reference the servicing and 

installation of any of our heaters please do not hesitate to contact 

our head office for expert advice. 

Your safety is paramount to us.

For gas fired heaters only:

If at any time a gas leak is suspected turn OFF the gas supply 

- DO NOT USE A NAKED FLAME - and contact the local gas 

undertaking immediately.

Gas Safety (Installation & Use)  Regulations

It is law that all gas appliances are installed, adjusted and, if 

necessary, converted by qualified persons* in accordance with 

the latest edition of the above regulations.  Failure to install 

appliances correctly can lead to prosecution.  It is in your own 

interests and that of safety to ensure that the law is complied 

with.

* An approved class of person listed on the gas register.

Summary of Contents for TE21

Page 1: ...tallation Servicing Instructions Gas Oil Fired Heaters Direct Drive Fans WARNING THIS APPLIANCE MUST BE EARTHED CE TE Range Users Installation Servicing Instructions Issue 7 0 April 2014 The Powrmaster TE Range ...

Page 2: ... to Powrmatic 3 The heater has been maintained on a yearly basis by a competent servicing company 4 The heater has been used in accordance with the manufacturers instructions 5 The correct specification fuel has been used 6 No unauthorised repairs or modifications have been made 7 Powrmatic General Conditions of Sale have been observed 8 Except for the obligation of Powrmatic Ltd to perform warran...

Page 3: ...ill then fire NOTE If the burner fails to light it will go to lockout and the lockout indicator reset button on the burner control box will be illuminated To restart the burner push the lockout reset button If the unit will not light after two or three attempts then shut down the unit and call in a service engineer 3 To Shut Down the Air Heater 3 1 For Short Periods Set the MC200 to OFF See MC200 ...

Page 4: ...wrmatic heaters use gas or oil and electricity to power them they may also contain moving parts such as pulley belts It would be hazardous to tamper with or attempt to service unless you are a competent person in the field of Gas and Electrical work If you have any safety questions reference the servicing and installation of any of our heaters please do not hesitate to contact our head office for ...

Page 5: ...ously thereby constantly circulating the air in the building Each fan is directly mounted onto the drive motor shaft and the speed is governed by an inverter Heaters are fitted as standard with fully automatic monoblock On Off forced draught gas burners and monoblock gas control assemblies High Low or 3 CONTENTS Section Title Page 1 Introduction 3 2 Technical Data 4 3 General Requirements 5 4 Inst...

Page 6: ...el A B C D E F G mm 1010 1568 1873 in Total 1873 1416 150 mm 1162 2025 1213 1574 1778 660 200 mm 1518 2991 1213 1975 1899 959 300 350 mm 2026 4058 1721 2534 2432 1365 Specifications Burner Pressures and Electrical Data TE heaters are designed to suit individual applications Please refer to the enclosed specification sheet for the data specific to the heater supplied Note The number of extension mo...

Page 7: ...ut off switch at the booster inlet The local gas undertaking must be consulted before a gas pressure booster is fitted 3 2 Oil Fired Heaters 3 2 1 Related Documents The installation of the air heater s must be in accordance with the rules in force and the relevant requirements of the Building Regulations and the I E E Regulations for Electrical Installations It should also be in accordance with an...

Page 8: ...ical Ventilation Must ensure that the space air change rate is at least 0 5 h must be of the input type and interlocked to ensure the heaters cannot work if the input system is not working 2 Installation in plant rooms or enclosures This type of installation is not applicable to TE heaters 4 5 Flue System A single wall tee piece is supplied with each heater and must be fitted to the flue outlet so...

Page 9: ...ficient 4 6 Electrical Connections Wiring external to the air heater must be installed in accordance with the I E E Regulations for Electrical Installations and any local regulations which apply Wiring should be completed in flexible conduit Heaters are for use with 230V 1N 50Hz or 400V 3N 50Hz supplies see heater data plate The method of connection to the main electricity supply must facilitate t...

Page 10: ...r must be isolated and locked OFF before proceeding 1 Gain access to the fan section by removing the lower panels 2 Inspect the fan blades to see that they are not damaged and that there is no excessive build up of deposits that could give rise to an imbalance If necessary clean the fan blades using a stiff brush and vacuum cleaner 6 5 Replacement of Faulty Components 6 5 1 Burner Components 1 Ref...

Page 11: ...replacement fan limit thermostat will have a brass link between the bottom fan terminal and the bottom limit terminal situated in the slot between the two terminals This MUST be removed by breaking the link off using a pair of thin nose pliers before the replacement thermostat is installed 5 Ensure that the fan and limit settings are as follows Fan ON 40 C Fan OFF 20 C Limit 60 C Note The new L406...

Page 12: ...ostat setting See Section 7 5 5 b Faulty limit thermostat change 3 Inverter code 0C6 motor overloaded Check running amps See specification sheet 1 Fan motor or capacitor 1ph only failed replace 2 Fan thermostat faulty replace 3 Inverter failed replace 8 Short List of Parts Refer to the burner supplement supplied with the heater Refer to Powrmatic Ltd for the details of other parts quoting the seri...

Page 13: ...he column of exhaust gas Tm 288 Te TL 0 2 0 18 Where Te is the exhaust gas temperature in C TL is the external air temperature in C Wm Mean exhaust gas velocity in m s M A Qm Where A is the cross sectional area of the flue in m2 M is the exhaust gas mass flow in kg s which for this heater is______________ Every effort is made to ensure accuracy at time of going to press However as part of our poli...

Page 14: ...uct improvement we reserve the right to alter specifications without prior notice HEATING DIVISION Hort Bridge Ilminster Somerset TA19 9PS Tel 01460 53535 Fax 01460 52341 BSI Registered Firm FM 414 Ind Comm Air Heaters Air Moving Equipment Natural Smoke Heat Ventilators Powered Supply Extract Fans Systems ISO 9001 ...

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