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Fuel Pickup Kit 

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Note: LEGAL IN CALIFORNIA ONLY FOR RACING VEHICLES THAT MAY 

NEVER BE USED, OR REGISTERED OR LICENSED FOR HIGHWAY OR OFF-

ROAD USE.

CAUTION: 

Installation of this kit should only be performed by persons 

knowledgeable in the repair and modification of high performance 

automotive fuel systems.

WARNING: Fuel system may be under pressure!

Do not loosen fuel system connections until relieving pressure.  Fuel 

may leak when loosening fuel system connections.  Eliminate potential 

fire hazards before loosening any fuel system connections.  Always wear 

appropriate personal safety equipment such as safety goggles and other 

apparel as needed, for protection from debris and sprayed diesel fuel.  

Work in a well-ventilated area and keep an approved fire extinguisher 

nearby.  Extinguish any open flames and eliminate all sources of ignition in 

the area of the vehicle before proceeding with the installation.

NOTE: 

Before beginning installation, you will need two disconnect tools for 

fuel lines. The 

BLUE

 tool in the figure below corresponds to 3/8” diameter 

and is used to remove the return line; the 

RED

 tool in the figure below 

corresponds to 1/2” diameter and is used to remove the fill line. You can 

purchase these tools at any auto parts store or Snap-on, Mac or Matco.

GM Fuel Line Disconnect Tool (Matco brand pictured)

Summary of Contents for Fuel Pickup Kit

Page 1: ...Fuel Pickup Kit Rev 06 08 18 v7A Technical Support 714 985 4825 PPEdiesel com Fuel Pickup Kit GM 6 6L Duramax 2006 2008 113052000 Installation Guide...

Page 2: ...ropriate personal safety equipment such as safety goggles and other apparel as needed for protection from debris and sprayed diesel fuel Work in a well ventilated area and keep an approved fire exting...

Page 3: ...Fuel Pickup Kit 3 Installation for Fuel Pickup Kit 1 Remove drive shaft to allow for easy access to fuel tank 2 Remove tank straps Use a jack to hold fuel tank in place 3 Remove clamp from fuel hose...

Page 4: ...fuel line disconnect tool Caution Fuel will leak from the lines 5 Lower fuel tank to allow for easy access to sending unit No Image 6 Disconnect sending unit sensor plug 7 Disconnect return and fill f...

Page 5: ...Fuel Pickup Kit 5 8 Remove sending unit base bracket 9 Remove sending unit from fuel tank Be sure to drain all fuel...

Page 6: ...Fuel Pickup Kit 6 10 Remove sending unit level 11 Remove sending unit base cover 12 Remove spring from sending unit base...

Page 7: ...Fuel Pickup Kit 7 13 Cut the larger plastic corrugated hose 14 Unclip grey fuel pickup from sending unit and remove...

Page 8: ...8 and insert billet aluminum fuel pickup nozzle 16 Slide assembled 5 8 x 11 5 8 fuel line and billet aluminum fuel pickup into sending unit and clip fuel pickup into place Note Do not tighten clamp 17...

Page 9: ...sensor level and tighten fuel pickup line hose clamp 20 Reassemble sending unit into fuel tank Note The fill and vent lines must be swapped after modification of the sending unit See figures below St...

Page 10: ...sensor level and tighten fuel pickup line hose clamp 20 Reassemble sending unit into fuel tank Note The fill and vent lines must be swapped after modification of the sending unit See figures below St...

Page 11: ...Fuel Pickup Kit 11 NOTES...

Page 12: ...5011 Brooks St Montclair CA 91763 PPEdiesel com sales ppediesel com Phone 714 985 4825 Fax 714 985 9907...

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