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Stage5 Installation Guide

2

DISCLAIMER OF LIABILITY

This is a performance product which can be used with increased horsepower above and 

beyond factory specifications.  Additional horsepower creates more stress on the drivetrain 

components, which could result in drivetrain failure.  Legal in California only for racing

vehicles which may never be used on the highway.

This agreement sets forth the terms and conditions for the use of this product.  The instal

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lation of this product indicates that the Buyer has read and understands this agreement 

and accepts the terms and conditions.

Pacific Performance Engineering Inc., its distributors, employees, and dealers (the 

“Seller”) shall not be responsible for the product’s proper use and service.  The buyer 

hereby waives all liability claims.

The Buyer hereby acknowledges no reliance on the Sellers skill or judgment to select or 

furnish goods suitable for any particular purpose and that there are no liabilities which 

extend beyond the description on the face hereof, and the Buyer hereby waives all 

remedies or liabilities expressed or implied, arising by law or otherwise (including without 

any obligation of the Seller with respect to fitness, merchantability and consequential 

damages), or whether or not occasioned by the Seller’s negligence. The Seller disclaims 

any warranty and expressly disclaims any liability for personal injury or damages.  The 

Buyer acknowledges and agrees that the disclaimer of any liability for personal injury is a 

material term for this agreement and the Buyer agrees to indemnify the Seller and to hold 

the Seller harmless from any claim related to the item of equipment purchased.  Under no 

circumstances will the Seller be liable for any damages or expenses by reason of use or 

sale of any such equipment.The Seller assumes no liability regarding the improper instal

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lation or misapplication of its products.  It is the installer’s responsibility to check for proper 

installation and if in doubt contact the manufacturer.

The Buyer is solely responsible for all warranty issues from the manufacturer.

LIMITATION OF WARRANTY

The Seller gives Limited Warranty as to description, quality, merchantability, and fitness for 

a particular purpose, productiveness, or any other matter of Seller’s product sold herewith.  

The Seller shall not be responsible for the products proper use and service and the Buyer 

hereby waives all rights other than those expressly written herein.  This warranty shall not 

be extended, altered or varied except by a written instrument signed by Seller and Buyer.

The Warranty is limited to two (2) years from the date of sale and limited solely to the parts 

contained within the products kit.  All products that are in question of Warranty must be 

returned prepaid to the Seller and must be accompanied by a dated proof of purchase 

receipt.  All Warranty claims are subject to approval by Seller. Under no circumstances will 

the Seller be liable for any labor charged or travel time incurred in diagnosis for defects, 

removal, or reinstallation of this product or any other contingent expenses. 

Under no circumstances will the Seller be liable for any damage or expenses incurred 

by reason of the use or sale of any such equipment. In the event that the buyer does 

not agree with this agreement: the buyer may promptly return this product, in a new and 

unused condition in its original packaging, with a dated proof of purchase to the place 

of purchase within ten (10) days from date of purchase for a full refund. The installation 

of this product indicates that the buyer has read and understands this agreement and 

accepts its terms and conditions.

Summary of Contents for Stage 4

Page 1: ...Stage5 Installation Guide Rev 01 31 18 v19 PPEdiesel com Technical Support 714 985 4825 2006 2010 Allison LBZ LLM STAGE 5 TRANSMISSION KIT INSTALLATION GUIDE...

Page 2: ...mages or expenses by reason of use or sale of any such equipment The Seller assumes no liability regarding the improper instal lation or misapplication of its products It is the installer s responsibi...

Page 3: ...clock position Install return springs onto the new 250 Pressure Plate and install with groove side up Install C 4 clutch pack fur nished Starting with Friction against Apply Plate and alternating wit...

Page 4: ...ance should be from 060 to 075 Reassemble the rear section be sure to align the slot in Sun Gear Spacer with lube hole in Shaft Shoulder when installing extension housing The housing will be spring lo...

Page 5: ...ation Guide 5 Remove tube Step 5 Remove Pressure Switch Step 6 Separator Plate Step 8 Enlarge two holes on separator plate with the smaller drill furnished 125 Step 7 Separate the VB to access the Sep...

Page 6: ...the trim valves Install the assembly into the Valve Body Don t force them a little wiggle and they will drop in Install outer spring solenoid valves and solenoids as shown Outer spring must be install...

Page 7: ...ator BST Assembly A1 Lockup BST Hot Rod Allison Lockup Boost Valve Step 13 Remove and discard the original Converter Flow Valve Spring and End Plug Install the New Valve 3 8 Check Ball Spring and new...

Page 8: ...ove retaining pin Remove valve stop no need to remove spring or valve Install steel shim on spring side of Plug Reinstall Plug and Retaining Pin Stator Step 14 Make sure all valves are free Remove the...

Page 9: ...install into transmission There have been a few of these leaking from the bell housing bolts due to roughness in the casting A little silicone under the bolt heads is highly recommended Step 16 Assemb...

Page 10: ...up Install the Fric tions and Steels in same manner as the C4 6 Frictions and 5 Kolene Steels Aligning the slots with a 12 o clock hole position Install the C3 Pressure Plate furnished Depress the pla...

Page 11: ...ed finish for corrosion protection and added heat rejection Uses high quality re usable OEM gasket Plugs cap screws and washers are stainless steel 2001 2011 Allison 1000 Transmission Transmission Pan...

Page 12: ...Stage5 Installation Guide 12 NOTE RETAIN C1 C3 TOP PRESSURE PLATES AND C3 C4 APPLY PISTONS FOR CORE DEPOSIT REFUND NOTE Use the torque converter bolts that are supplied...

Page 13: ...Stage5 Installation Guide 13...

Page 14: ...temperatures by 20 30 degrees This easy installation only takes about 30 minutes Available for 2001 2009 Duramax diesel engines Top View 06 10 Transmission Cooler Billet Input Shaft TGBIS The Billet...

Page 15: ...Stage5 Installation Guide 15 Notes...

Page 16: ...ple 2007 5 Select Vehicle Identification for Vehicle Type for example Light Duty Truck 6 Select Vehicle Identification for Product Make for example GMC Truck 7 Select Vehicle Identification for Produc...

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