background image

 

TwinTemp

 

Description

 

of

 

Operation

 

and

 

Sequence

 

of

 

Operation

 

Technical

 

Description

 

of

 

Operation

‐ 

The

 

TwinTemp

 

systems

 

provide

 

quiet

 

space

 

heating

 

utilizing

 

liquid

 

to

 

air

 

blowers

 

or

 

radiant

 

devices,

 

while

 

producing

 

a

 

continuous

 

supply

 

of

 

hot

 

water.

 

Its

 

Variflame

 

gas

 

modulation

 

enables

 

it

 

to

 

use

 

a

 

very

 

small

 

tank

 

and

 

still

 

maintain

 

efficiency

 

without

 

rapid

 

burner

 

cycling.

 

This

 

greatly

 

reduces

 

startup

 

time

 

and

 

standby

 

heat

 

loss.

 

Unlike

 

its

 

diesel

 

counterparts

 

the

 

TwinTemp

 

has

 

an

 

instant

 

on

 

burner

 

and

 

modulates

 

the

 

gas

 

flow

 

on

 

a

 

4

1

 

ratio.

 

A

 

copper

 

heat

 

exchanger

 

inside

 

the

 

tank

 

of

 

heated

 

antifreeze

 

in

 

used

 

to

 

indirectly

 

heat

 

the

 

potable

 

water.

 

This

 

method

 

is

 

not

 

only

 

efficient,

 

but

 

will

 

extend

 

the

 

life

 

of

 

the

 

critical

 

heat

 

exchange

 

elements,

 

tank

 

and

 

circulating

 

pumps.

 

Sequence

 

of

 

Operation

 

 

The

 

power

 

and

 

propane

 

are

 

turned

 

on

 

to

 

the

 

TwinTemp

.

 

If

 

the

 

Tank

 

thermostat

 

senses

 

low

 

tank

 

temperature

 

(below

 

190°

 

F),

 

it

 

will

 

send

 

12

 

vdc

 

power

 

to

 

the

 

green

 

control

 

board

 

and

 

Pump

 

1

 

(rear)

 

pump

.

 

Note

‐ 

the

 

Junior

 

has

 

one

 

zone

 

pump

 

and

 

the

 

TwinTemp

2

 

has

 

2

 

zone

 

pumps.

  

 

Anti

freeze

 

starts

 

to

 

circulate

 

from

 

the

 

bottom

 

of

 

the

 

tank

,

 

through

 

Pump

 

1

,

 

to

 

the

 

burner

 

heat

 

exchanger

,

 

out

 

to

 

Zone

 

1

 

blowers

 

and

 

back

 

to

 

tank

.

 

 

Simultaneously,

 

the

 

control

 

board

 

powers

 

the

 

power

 

vent

 

relay

 

which

 

activates

 

the

 

power

 

vent

 

and

 

fluing

 

is

 

proofed

 

by

 

the

 

pressure

 

switch

 

via

 

the

 

¼”

 

hose.

 

The

 

pressure

 

switch

 

sends

 

12

 

VDC

 

to

 

the

 

ignition

 

board

 

(if

 

flue

 

is

 

blocked,

 

burner

 

will

 

not

 

light).

 

 

The

 

solenoid

 

gas

 

valve

 

is

 

energized

 

and

 

a

 

spark

 

is

 

effected

 

to

 

the

 

igniter

 

probe

 

over

 

burner

 

via

 

the

 

yellow

  

ignition

 

wire.

 

The

 

flame

 

is

 

proofed

 

via

 

the

 

same

 

igniter

 

element

 

and

 

yellow

 

wire.

  

 

Gas

 

flow

 

is

 

adjusted

 

by

 

the

 

gas

 

modulating

 

valve

 

based

 

on

 

antifreeze

 

temperature.

 

Temperature

 

readings

 

are

 

taken

 

twice

 

per

 

second

 

by

 

the

 

T

Mid

 

Thermistor

.

 

As

 

set

 

temperature

 

(about

 

190°

 

F)

 

is

 

approached,

 

the

 

gas

 

flow

 

is

 

reduced

 

as

 

much

 

as

 

70%

 

by

 

reducing

 

the

 

voltage

 

to

 

the

 

gas

 

modulating

 

valve

 

until

 

set

 

temperature

 

is

 

achieved

 

and

 

the

 

burner

 

goes

 

off.

  

 

When

 

a

 

hot

 

water

 

tap

 

is

 

opened,

 

cold

 

water

 

enters

 

the

 

copper

 

tank

 

heat

 

exchanger

 

imbedded

 

in

 

the

 

tank

 

and

 

the

 

heat

 

transfer

 

takes

 

place.

 

The

 

hot

 

water

 

exits

 

the

 

tank

 

coil

 

through

 

a

 

tempering

 

valve

 

that

 

can

 

be

 

set

 

to

 

any

 

temperature

 

between

 

100°

145°.

 

As

 

the

 

tank

 

cools,

 

the

 

burner

 

cycle

 

starts

 

again

 

when

 

the

 

tank

 

thermostat

 

senses

 

the

 

tank

 

is

 

getting

 

cold.

  

 

If

 

the

 

zone

 

1

 

room

 

thermostat

 

senses

 

low

 

room

 

temperature,

 

it

 

sends

 

power

 

to

 

the

 

zone’s

 

relay

 

that

 

then

 

powers

 

pump

 

1

,

 

control

 

board

 

and

 

the

 

zone

 

blowers

 

through

 

the

 

160

 

degree

 

tank

 

switch.

  

 

When

 

the

 

zone

 

2

 

(

TwinTemp

2

 

only)

 

thermostat

 

calls

 

for

 

heat

 

the

 

zone

 

2

 

relay

 

sends

 

power

 

to

 

the

 

pump

 

2

 

and

 

the

 

blowers

 

in

 

zone

 

2

 

are

 

activated.

 

The

 

burner

 

will

 

be

 

activated

 

by

 

the

 

tank

 

thermostat

 

as

 

above

 

if

 

the

 

antifreeze

 

temperature

 

falls

 

below

 

set

 

temperature.

  

 

The

 

blower

 

thermostat

 

switch

 

will

 

turn

 

off

 

the

 

Zone

 

1

 

blowers

 

if

 

tank

 

temperature

 

drops

 

below

 

160°

 

F.

 

or

 

will

 

keep

 

blowers

 

off

 

until

 

tank

 

temperature

 

reaches

 

160

170

 

degrees

 

on

 

cold

 

start.

  

 

NOTE:

 

The

 

bold

 

orange

 

terms

 

are

 

identified

 

and

 

pictured

 

in

 

the

 

following

 

pages.

  

 

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