Precor Experience P82, Service Manual

Page 1: ...Service Manual P82 Console ...

Page 2: ...ou need to know and follow 7 1 Console Removal Installation 9 9 About 9 Cable Connections 9 Procedure 9 1 Cable Installation Vefication 11 11 About 11 Equipment Base Cable Installation 11 Power cable installation 11 P80 Armor Cable Installation 11 Stop switch treadmill only 12 RF coax cable TV 12 Console Armor Cable Installation 16 About 16 Equipment Base Cable Installation 16 P80 Armor Cable Inst...

Page 3: ...1565 24 Information Display 65 26 4 Replacement Procedures 28 Service and handling electronic parts 28 Available Replacement Procedures 28 Console Cover Replacement 28 About 28 Procedure 29 Console Cover Replacement 30 Replacement Procedures 32 Service and handling electronic parts 32 Available Replacement Procedures 32 Appendix A Edition Information i Edition i Copyright i Appendix B Notices and ...

Page 4: ...the majority of troubleshooting and replacement procedures required to repair and maintain this equipment including general product information preventative maintenance procedures inspection and adjustment procedures troubleshooting procedures and replacement procedures NOTE This document provides information to service the P82 console only For base equipment service documentation refer to the par...

Page 5: ... Operation Verification on page 19 Standard Service Software on page 20 Preventive Maintenance P82 Console 2 1 Introduction ...

Page 6: ...equipment facing the console Controls and Indicators Mechanical single and dual motion controls are used to vary the speed resistance and incline levels with values shown on displays located directly above the control There is also other switches that control the media functions such as volume and TV channels The P82 also provides an audio headphone jack and USB power supply for charging mobile de...

Page 7: ...on controls Tools General set of service and repair tools l US and Metric Hex Key set l Standard and Philips screw driver set l DVM Multimeter l Torque wrench Undefined variable General RFConnector Specification Summary This table provides a summary of system component specifications System Component Specification RF Coax Connector Torque Undefined variable Gen eral RFConnector Parts P82 Console 4...

Page 8: ...r partners Precor Connect or Precor Connection website to view the most current parts information l Precor Connect Partner website l Precor Connection website Cleaning Solutions Wipe down equipment with recommended cleaning solution Use dry cloth to remove residue solution l General 1 oz mild soap to 30 oz water l Console and PVS a diluted solution of one part 91 Isopropyl alcohol to one part wate...

Page 9: ...umber of P82 consoles must be reduced by the wattage of the other devices Input Power 12 VDC 60 W external power supply operated from either l Facility AC line power with earth ground connected through the supply l Treadmill units are powered from the LPCA input power after the line filter Earth Ground For operator safety and to minimize electrostatic discharge conditions for AC powered units the ...

Page 10: ...sary to either equip the unit with the optional external power supply or have an assistant pedal on the unit while voltage measurements are being taken Because of the danger of working on the unit while it is in motion using the optional external power supply is strongly recommended l On ATM units when the stairarms are in motion the generator will operate and produce potentially hazardous voltage...

Page 11: ...Remove neck ties and o Do not wear loose clothing See Also Safety Instruction on page ii Safety Notices on page ii Undefined variable ProductTemplate ServiceManualTitle 8 1 Introduction Safety Guidelines ...

Page 12: ...les This section provides a systematic process to verify that the cables have been correctly routed through the console Operating and functional issues could occur if the cables have been improperly routed during the installation process If you have a functionality problem with a P82 console verifying that the interface cables were routed correctly prior to any other troubleshooting could save you...

Page 13: ... Undefined variable ProductTemplate ServiceManualTitle 10 1 Introduction Procedure ...

Page 14: ...output power cable is routed through the con sole frame support to the console The earth ground is connected through the power supply All other self power equipment bases For ALL other self powered units unless specifically stated the power supply brick must be placed outside of the equipment covers excessive heat can camage the power supply Ttyp ically the power supply brick is placed in a cable ...

Page 15: ...ight side opening then up to the con nector Be sure to get the connector onto the six pins correctly or the treadmill will not work RF coax cable TV The RF Coax cable should be routed down below the tuner and out the right bottom side of the armor This is easier if you straighten the cable and gently push it through the center of the armor in the direction as shown Use your finger to guide the cab...

Page 16: ...ured in place with the zip tie provided with the console It is important that the connection be tied to the frame in this location to prevent the cable being pinched and possibly causing rattling noises during use If the zip tie is missing locate one and secure the connection Be sure to get the zip tie on the connector and not on the cable Undefined variable EFX800 16Base ServiceManualTitle 13 ...

Page 17: ...a cable will always be grey and flat The Auto Stop cable treadmill only should be routed through the center of the armor and then through the upper left corner of the weldment The connector will be a four pin keyed con nector The Power cable should be routed through the center of the armor and then through the upper left corner of the weldment It is possible that when you are dressing the cables t...

Page 18: ...this location If you need additional screws part number MCCN025 031 contact Precor inch screws are too short to provide the proper grounding required by the P80 and inch are too long and can damage wires Tighten the screws fully using a inch hex wrench Initial Configuration Steps After the P80 is physically installed it must be configured for the specifics of the facility TV set tings network sett...

Page 19: ...sembly guide shipped with the specific equipment base type TRM EFX AMT RBK and UBK Power cable installation The P82 input power is provided by a separate 12 Vdc power supply Treadmill bases The power supply input power cable is is connected to the LPCA line filter and is mounted on the front frame using velcro strips The supply output power cable is routed through the con sole frame support to the...

Page 20: ... The cables should then be arranged in the cable clips in the console support column as shown below The ends of the cables should be routed through the console support column behind the con sole mounting plate and out through the hole in the center of the weldment There should be a total of 6 or 7 cables depending on unit features exiting the center hole in the console mount ing plate Cables not r...

Page 21: ... Undefined variable ProductTemplate ServiceManualTitle 18 1 Introduction Console Armor Cable Installation ...

Page 22: ... function properly during the Hardware Validation tests Verify that all keys on the keypad function properly during the Hardware Val idation tests Verify that the heart rate functions normally and displays a valid heart rate Verify the running belt drive system functions properly throughout the minimum to maximum range of control All drive system components deck belts rollers IFT are free of exces...

Page 23: ...d error log data The user interface available information settings etc will vary based on the console model base configuration Make sure to use the information and instructions for your particular con sole application Consoles that support standard service access codes include Standard Consoles P30 console P10 consoles P80 console P20 console Service Access Codes The following table lists the stan...

Page 24: ...beginning if this occurs P80 Consoles To access the service software l Make sure the P80 is set to the Welcome home page l Press and continue holding down the PAUSE key while pressing the Volume and Channel Up Down keys in the following sequence X pattern to open the service soft ware login page Press hold PAUSE while selecting CH Up Vol Down Vol Up CH Down NOTE Keep the keypad entry interval to g...

Page 25: ... diagnostic tests Follow on screen prompts to access and complete tests Hardware Validation Diagnostic Tests 51765761 Service Access Code 5 1 7 6 5 7 6 1 see Service Access Codes on page 20 The set of available diagnostic tests will vary based on console model Select console model to view the available diagnostic tests Standard P10 P20 P30 consoles DIAGNOSTIC TEST TEST DESCRIPTION Display Test Tes...

Page 26: ...RIPTION Auto Stop Test Tests the Auto Stop function showing the averaged foot plants and exerciser is detected is not detected function Foot plant averaging delay resets with each speed change Belt Speed Test Tests the belt speed by stepping the speed in 0 1 mph increments and show ing the required drive motor current Incline Test Tests the incline Decline function Allows you to verify the A D num...

Page 27: ... can still be set by the user from the workout options SET UNITS Range U S Metric Default U S Sets units of measure to US standard or Metric SET MAX WORKOUT TIME Range 1 to 240 min NO LIMIT Default 60 min Sets the maximum allowable user workout time per session SET MAX PAUSE TIME Range 1 to 120 sec Default 120 sec Sets how long the equipment remains in a paused banner during a workout before reset...

Page 28: ...fault language for all workouts on this machine Lan guage for single use workouts can still be set by the user from the workout options SET UNITS Range U S Metric Default U S Sets units of measure to US standard or Metric STANBY MODE DELAY Range sec Default sec Specifies wait time starting Standby mode INTERNET ACCESS Range YES NO Default YES Sets internet access connectivity PREVA NET PANEL Range...

Page 29: ...so if the PCA is replaced the accumulated miles would start again from 0 HOUR METER Displays the total number of hours that the unit took to accumulate unit miles This value is stored in the upper PCA in the console so if that PCA is replaced the hours of use would start again from 0 BELT RATING Displays a belt rating from 10 best to 0 worst Reset table to 10 by holding QuickStart U BOOT SW Displa...

Page 30: ...6 1 l Select SETTINGS menu for the desired information SETTINGS Informality menus INFORMATION ABOUT ABOUT menu provide basic equipment information includ ing model serial numbers SW pn version network connectivity heart rate information Event Log select to open Error Log History Table EQUIPMENT USAGE Provided equipment usage information includes Cumulative Workout Seconds Cumulative Workout Distan...

Page 31: ... be removed from the base and serviced on a static free work bench Always use an ESD wrist strap and anti static pad when servicing electronic components and circuit boards CAUTION Electronic components can easily be damaged by electrostatic static dis charge ESD Always use an anti static wrist strap and mat when handling or ser vicing printed circuit boards Available Replacement Procedures SOM As...

Page 32: ...ack Use a philps screwdriver to remove the two screw fasten ers and carefully pry the reading rack off the front cover 2 Remove the lower vent bezel Carefully pry the bottom left and right edges of the bezel and unsnap from the back cover 3 Remove he chin HP USB jack Use your fingers to lift and unsnap the chin from the rear cover P82 Console 29 4 Replacement Procedures Console Cover Replacement ...

Page 33: ...oard power cable and slide the HHHR board through the rear cover opening Lift the rear cover off while sliding the chin through the mount opening Installation Instructions 1 Install console covers in reverse order Console Cover Replacement About This topic provides instructions to removes and installs the console back covers P82 Console 30 4 Replacement Procedures Console Cover Replacement ...

Page 34: ...ack Use a philps screwdriver to remove the two screw fasten ers and carefully pry the reading rack off the front cover 2 Remove the lower vent bezel Carefully pry the bottom left and right edges of the bezel and unsnap from the back cover 3 Remove he chin HP USB jack Use your fingers to lift and unsnap the chin from the rear cover P82 Console 31 4 Replacement Procedures Console Cover Replacement ...

Page 35: ... the step by step instructions to remove and replace system components Service and handling electronic parts The P82 electronic components are sensitive to and can be easily damaged by electrostatic discharge ESD When replacing electronic components the console must be removed from the base and serviced on a static free work bench Always use an ESD wrist strap and anti static pad when servicing el...

Page 36: ...porated No part of this manual may be reproduced in any form or by any means including electronic storage and retrieval or translation into a foreign language without prior agreement and writ ten consent from Precor Incorporated as governed by United States and international copy right laws Precor Incorporated 20031 142nd Ave NE P O Box 7202 Woodinville WA 98072 4002 Ph 1 800 347 4404 P82 Console ...

Page 37: ...its proprietary rights Warranty The material contained in this document is provided as is and is subject to being changed without notice in future editions Further to the maximum extent permitted by applicable law Precor disclaims all warranties either expressed or implied with regard to this manual and any information contained herein including but not limited to the implied warranties of mer cha...

Page 38: ...nd a WARNING notice until the indicated conditions are fully understood Caution A CAUTION notice denotes a hazard It calls attention to an operating procedure practice or the like that if not correctly performed or adhered to could result in dam age to the product or loss of important data Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood P82 Console iii B ...