2
Assembly Instructions, Power Rail P6 (Version 2, Rev A)
About the product
The Power Rail top-clamping PV module
mounting system is engineered to reduce in-
stallation costs and provide maximum strength
for parallel-to-roof or tilt up mounting applica-
tions.
Designed with the professional PV solar in-
staller in mind, the top-clamping rails utilize a
single tool with a revolutionary RAD™ Fasten-
er for faster bolt placement. The unique shape
of the RAD provides an anti-rotation feature,
locking the bolt in the proper orientation when
installed. The high strength rigid rails also in-
clude an integral wiring channel for securing
cables and providing a professional finish.
The Power Rail Mounting System features
the industry’s broadest selection of mounting
supports, designed for secure and water tight
attachments to any roof style.
For recommendations on a specific installa
-
tion, please:
Visit www.DPWSolar.com and select the Pow-
er Rail Configuration Design Tool.
Contact us by Phone: 800-260-3792
Send an Email request: info@DPWSolar.com
About these instructions:
• They do not include any information on the
selection or installation of attaching hard-
ware to be mounted to the roof substrate.
For information on compatible attaching
hardware, see our publication titled “Pow-
er Rail Design Guidelines”.
• They begin after all roof mounted attach-
ing hardware has been installed and se-
cured to the roof substrate.
• They show the Power Rail Mounting Sys-
tem being installed on the “Power Rail PV
Flash” roof attachment system.
Power Rail
TM
P6
WARNING
Follow the pro-
cedures and
precautions in
these instructions
carefully.
• These instructions are intended to be used
by individuals with sufficient technical skills
for the task. Knowledge and use of hand
tools, measuring devices and torque values
is also required.
• These instructions include various precau-
tions in the forms of Notes, Cautions, and
Warnings. These are to assist in the as-
sembly process and/or to draw attention to
the fact that certain assembly steps may be
dangerous and could cause serious personal
injury and/or damage to components. Follow-
ing the step-by-step procedures and these
precautions should minimize the risk of any
personal injury or damage to components
while making the installation not only safe but
an efficient process.
Periodic Inspection
Periodic re-inspection is a recommended system
maintenance procedure to check for any loose
components and any corrosion. If any loose com-
ponents and any corrosion is found, the affected
components are required to be replaced immedi-
ately, with the original mounting system manufac-
turer’s component parts.
Required Tools
o
1/2 inch wrench or socket for 5/16 inch
module clamp hardware
o
Torque wrench
o
Ratchet wrench
o
Ratchet extension bar
o
Tape Measure
o
Square
