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1-800-255-5387 • www.premier-mfg.com

PREMIER MANUFACTURING COMPANY

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SAMPLE

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Selecting The Right Equipment

Importance of Inspection and Maintenance

Understanding Premier Load Specifications

Weight of Trailer(s) being towed 

(see “Selecting Premier Couplings & 

Drawbar Eyes”).

Maximum occurring tongue 

weight. Static as well as 

dynamic loads.

Maximum load on latch 

or upper coupling surface 

containing drawbar eye. 

Latches and upper coupling 

surfaces are not designed  

for sustained load at this 

stated capacity.

The largest x-section in 

eyelet portion of eye. Used to 

determine compatibility  

with coupling.

Minimum inside diameter  

of eyelet portion of eye.  

Used to determine 

compatibility with coupling.

Weight of unit or pair of 

units without accessories.

Each Premier product undergoes extensive design and testing prior to being introduced. We use the latest in 

Computer Aided Design and Analysis Software as well as physical destructive tests. Premier

s published load 

specifications are the maximum load a given product or part will withstand without failure. Premier

s testing 

procedures closely follow the Society of Automotive Engineers (SAE) guidelines of Recommended Practice for 

testing Couplings and Drawbar Eyes (SAE J847 & J849).

    :

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Maximum Tongue Weight: 

Ultimate Latch/Upward Vertical Capacity:

Maximum Eye X-Section:

Minimum Eye Opening:

Unit Weight:

30,000 lbs.  (13,607 kg)

4,500 lbs. 

(2,041 kg)

5,000 lbs. 

(2,267 kg)

1 13/16 in.  (46 mm)

2 in. 

(51 mm)

12.6 lbs. 

(5.7 kg)

“Premalloy” - Premier’s Exclusive Alloy

Whether you use Premier Jacks, Couplings, Drawbar Eyes, Hinge Assemblies or any other 

Premier product, regular inspection and maintenance are essential for proper function, 

keeping repair costs to a minimum and above all, safe and efficient operation.

To determine wear limits, Premier created Wear Gages that help judge the useful 

life of couplings and drawbar eyes (details in catalog).  In accordance with Premier 

and the Federal Motor Carrier Safety Regulations, these were designed to identify 

wear at the critical percentages of 18% and 20%, by measuring the cross-

section of coupling hooks (horn) and drawbar eye loops. 18% wear indicates that 

the product should be replaced as soon as possible.  At 20% wear, the product is no longer in usable condition 

and must be taken out of service immediately and replaced.  The latch gage bar measures the gap space between 

the top of the coupling hook and the closed latch.  If the 3/8” latch gage bar can pass between this region, then 

the latch components should be considered worn past safe limits and replaced.  Please note that these wear gage 

specifications are in accordance with Premier Mfg. Co. and the Federal Motor Carrier Safety Regulations (refer to  

other manufacturer

s specifications for wear limits on their products).

Premier also provides Installation Guides for each of our major products.  These help guide you through installation, 

inspection, routine maintenance and part replacement. Another resource is our website at 

www.premier-mfg.com

Here you will find Installation Guides, Service Guides, distributor locations, online catalogs, product information, 

trade show schedules and links to trucking resources.

“The harder you work it, the harder it gets”

 best describes how Premalloy performs.  

Premalloy actually work hardens at the contact surfaces during normal use, which results  in 

longer service life. Premalloy is highly recommended for off-road and aggregate type applications 

due to its wear resistant characteristics. Many of Premier

s couplings are made from this exclusive 

material. As you are browsing the catalog, look for the Premalloy icon next to the product photos 

to determine which models are made of this material.

Summary of Contents for 160HD

Page 1: ...ly before installing using or attempting to repair this product If you have any questions call Premier at 800 255 5387 or 503 234 9202 Installation Inspection Operation Maintenance Guide THE FIRST NAME IN QUALITY COUPLINGS Model 160HD Coupling ...

Page 2: ...ailer Weight rating of 80 000 lbs 36 287 kg would be the minimum acceptable for normal over the road applications see Tongue Weight section below Double Trailer Configuration Triple Trailer Configuration Example only each application may vary and should be considered unique Example only each application may vary and should be considered unique 40 000 LBS 40 000 LBS 40 000 LBS Environments such as ...

Page 3: ...e all safe and efficient operation To determine wear limits Premier created Wear Gages that help judge the useful life of couplings and drawbar eyes details in catalog In accordance with Premier and the Federal Motor Carrier Safety Regulations these were designed to identify wear at the critical percentages of 18 and 20 by measuring the cross section of coupling hooks horn and drawbar eye loops 18...

Page 4: ...03 205 207 238DB 245DB 245DB 3 300 304 305 306 307 309 405 407SE 410 16 24 40 100 100 4 130 135NT 140 150 160 235NT 240 240K 270 290 360 370 370B 470 470H 480 570 580 580J 590 690 690T 770 780 790 880 890 890C 2200 2300 2300B 2400 2400H Couplings Drawbar Eyes Saf Tite Product Industrial Application CAUTION Verify that both the coupling s and drawbar eye s rated capacities meet your application s r...

Page 5: ...g SPECIFICATIONS AND LOAD CAPACITIES REPLACEMENT PART INFORMATION Gross Trailer Weight Maximum Tongue Weight Ultimate Latch Capacity 40 000 lbs 18 144 kg 6 500 lbs 2 948 kg 5 000 lbs 2 267 kg 151 152 152B 153A 153B 154 274 274A Trigger Latch Bushing Spring Roll Pin Latch Pin Bolt Locknut Model 160 Parts available 153A 151 154 274A 152 152B 153B 274 Minimum Eye Opening Unit Weight 2 in 51 mm 12 lbs...

Page 6: ...e operation of the latch components is sticky lubricate all rotation points with a light penetrating oil Work the latch assembly several times to distribute the lubricant evenly and remove any excess with a rag Do not apply lubricant to the pintle hook or saddle area of the 160HD Coupling 6 An IMPORTANT WARNINGS sticker was enclosed This must be attached to the coupling or cross member and be visi...

Page 7: ...ed out of service and must NOT be used There may be unrepairable damage to either the latch assembly or coupling body 7 Once verified that the coupling is securely closed lock the 152 Latch in the closed position with the 154 Latch Pin Slide the pin all the way through the bottom hole in the latch NOT the 153B Roll Pin hole until the ringlet on the pin prevents it from passing through further If t...

Page 8: ...ents at a minimum of 90 day intervals Do not bind up Jackknife any application as stresses can cause damage to products or components resulting in failure and detachment of the trailer while in use IMPORTANT GUIDELINES that apply to all Premier Non Air Couplings of the vehicle designer end user to ensure that these limits are not exceeded do not bind up jackknife 10 WARNING Prior to towing make ce...

Page 9: ...N USE 8 DO NOT APPLY LUBRICANTS TO THE COUPLING HOOK OR DRAWBAR EYE LOOP AS THEY CAN COVER UP POSSIBLE DAMAGE AND ACCELERATE WEAR 9 ALWAYS ABIDE BY ALL APPLICABLE STATE AND FEDERAL REGULATIONS GOVERNING SAFE AND PROPER TRANSPORTATION 10 NEVER STRIKE ANY OF THESE COMPONENTS WITH A HAMMER OR ANY OTHER DEVICE 11 ALWAYS VERIFY PROPER OPERATION OF LATCHING SYSTEM AND COUPLING COMPONENTS PRIOR TO DRIVE ...

Page 10: ...CLAIMER Although great care has been taken to ensure accurate information throughout this document Premier Manufacturing Company must reserve the right to alter any information contained within These changes include but are not limited to Dimensional changes load capacity and availability of any part or assembly 2009 Premier Manufacturing Company All rights reserved Any reproduction of the photogr...

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