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4.  Functioning of the safety valves 

 

4.1 Operation of a vacuum-overpressure safety valve  

If the pressure of the nitrogen above the water rises above the maximum operating pressure for any reason, 
the operating pressure side of the vacuum pressure relief valve opens. This creates an open connection to 
the outside air. The excess nitrogen can flow away through the opening. The working pressure valve 
remains open until the pressure equals the operating pressure.  

If the pressure keeps rising and reaches the maximum overpressure, the overpressure safety valve will also 
open. The vacuum relief valve remains open until the pressure falls below the maximum overpressure.  

When the pressure drops and a vacuum is created between -2 and -4 mbar, the vacuum relief valve on the 
vacuum side opens. Due to the pressure difference between the outside and inside air, outside air flows in. 
The pallet is lifted until the pressure difference is equalised. 

 

By using a PRESSCON vacuum-overpressure safety valve the possibility of an unacceptable over- or under 
pressure altering the lasting shape of the tank is prevented. To guarantee a correct operation of the vacuum-
overpressure safety valve it is prohibited to change the lead weights in the safety valve in any way. 

 

4.2 Operation of a vacuum safety valve 

If water flows from the buffer tank and causes a decrease in the water level, then the water level will 
foremost decrease in the vacuum safety valve. If the water in the housing of the vacuum safety valve drops 
more, a vacuum will be created. When a vacuum exists between -2 and -2 mbar, the pallet of the seating will 
be lifted. This causes an open connection with the outside air. Because of the differential pressure between 
outside and inside, outside air will flow into the buffer tank. The differential pressure is settled. By applying a 
PRESSCON vacuum-overpressure safety valve the possibility of an unacceptable over- or under pressure 
altering the lasting shape of the tank is prevented. To guarantee a correct operation of the vacuum safety 
valve it is absolutely prohibited to turn the adjusting screw on the downside of the valve. The adjusting screw 
is adjusted and secured in the factory. 

 

5.  Construction 

PRESSCON has aimed to make the construction of the vacuum-overpressure safety valve as simple as 
possible. Except for the flange for the mounting on the tank, only the gasket under the pallets is capable of 
leaking. A very durable rubber is chosen as the material for the gasket. As a seal between the inside and the 
outside, a combination of a stainless steel seating with a special rubber has been chosen. An important 
feature of this special rubber is its lack of permit for dirt to attach itself to the rubber. The rubber is also very 
heat resistant. The vacuum-overpressure and vacuum safety valve are constructed in such a way that after 
assembly they are completely resistant to a plurality of pressures that can occur at a vertical or horizontal 
buffer tank. 

 

 

 

Summary of Contents for FX PREVENT

Page 1: ...l Safety valves Vacuum overpressure safety valve and vacuum safety valve Type Manual safety valve Datum 07 04 2021 Version Revision Version 3 0 Revision00 Status Accepted Company PRESSCON Location Hon...

Page 2: ...Page 2 of 18...

Page 3: ...8 1 2 Criteria for the replacing of the vacuum and overpressure pallets 11 8 1 3 Methods for the revision of the vacuum overpressure safety valve 12 8 2 Maintenance for vacuum safety valves 13 8 2 1 A...

Page 4: ...g on the safety valves the height exceeds 2 5 metres This is why working on the safety valves is considered working with heights It automatically means that a safety harness or other adequate fall pro...

Page 5: ...erpressure safety valve then provides the vertical buffer tank with protection against vacuum and overpressure Application vacuum safety valve The application of the PRESSCON vacuum safety valve is th...

Page 6: ...the vacuum overpressure safety valve 1 Overpressure valve 2 Overpressure lead 3 Overpressure pallet 4 Operating pressure valve 5 Operating pressure lead 6 Operating pressure pallet 7 Cover plate 8 Sil...

Page 7: ...the construction of a vacuum safety valve 1 Cover plate 2 Vacuum pallet 3 Gasket 4 Safety valve housing 5 Gasket 6 Adjustment bolt 7 Vacuum pallet flange 8 Gauze 9 Assembly 10 M8 RVS nut 11 M8 RVS rin...

Page 8: ...water level will foremost decrease in the vacuum safety valve If the water in the housing of the vacuum safety valve drops more a vacuum will be created When a vacuum exists between 2 and 2 mbar the...

Page 9: ...readed ends Make sure that all the nuts are all tightened even Make sure that the connection between the welded flange and the valve is leak proof The valve is now company ready Mounting the vacuum sa...

Page 10: ...ctory of PRESSCON There is an exchange program available with revised vacuum safety valves in stock 8 1Maintenance for vacuum overpressure safety valves 8 1 1 Annual check up of the vacuum overpressur...

Page 11: ...ssure pallet and vacuum pallet need to be renewed as a set 2 It is contractually agreed upon that the vacuum and overpressure pallets will undergo a preventive renewal every two years This has to be m...

Page 12: ...of the nitrogen blanket now turns to 0 mbar This generates a Pressure Minimal alarm on the nitrogen generator 3 Remove both pallets Figure 4 no 2 when all steam has been blown off 4 Disassembly the co...

Page 13: ...lded flange look undamaged and do not give rise to suspected water or air leakage 8 2 2 Revision of the vacuum safety valve PRESSCON advises to let the vacuum safety valve be revised every two years T...

Page 14: ...04 Material gasket Special rubber Material M8 tread ends RVS 304 Material valve plate RVS 304 Material valve seat RVS 304 Material seal Special rubber Flange connection DN 150 PN6 ND6 Treaded ends 8 p...

Page 15: ...et Special rubber Material M8 tread ends RVS 304 Material valve plate RVS 304 Material valve seat RVS 304 Material seal Special rubber Flange connection DN 80 PN6 ND6 Holes 4 pieces suitable for M16 b...

Page 16: ...ccording to the prescriptions adjusted pressure safety equipment at all times on the water side The maximum temperature is set at 120 C The PRESSCON vacuum overpressure safety valves and vacuum safety...

Page 17: ...ations Version 1 0 to 1 1 indicates Supplement a chapter of paragraph has been added to the document Revision _R01 to _R02 indicates Correction an image language error or text error has been corrected...

Page 18: ...ing or working with a product of PRESSCON Its aim is to maintain and possibly improve the quality of its products If additional information or support is requested then PRESSCON can be consulted throu...

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