Presto Lifts Power Stak PPS2200-62NAS, Installation, Operation And Service Manual

Page 1: ...tallation Operation and Service Manual Model Number ___________________ Serial _________________________ Date Placed in Service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a 50 minimum charge SEPTEMBER 2011 ...

Page 2: ...ility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not cover labor expense for removal or reinstallation of components after thirty days This limited warranty shall not cover among other things damages resulting from foreign matter or water failure to provide rea...

Page 3: ...to Charge a Battery 11 B Charging the battery 11 C Warnings and Battery Info 11 D Battery maintenance 11 E Charger Operations 11 12 S E C T I O N 6 Maintenance 12 A Weekly Operations Maintenance Checks 12 B Monthly Operations Maintenance Checks 12 S E C T I O N 7 Troubleshooting 13 ORDERING REPLACEMENT PARTS 58 RESTOCKING POLICY 59 LIST OF TABLES Table 1 PPS2200 62NFO Assembly Prior to November 20...

Page 4: ...y Prior to November 2008 31 Figure 17 Control Pod November 2008 to Present 32 Figure 18 Steering Assembly Prior to May 2007 33 Figure 19 Steering Assembly May 2007 to August 2008 34 Figure 20 Steering Assembly August 2008 to Present 35 Figure 21 Power Unit Assembly Prior to November 2008 36 Figure 22 Power Unit Assembly November 2008 to Present 37 Figure 23 PPS2200 62NFO Carriage Assembly Prior to...

Page 5: ...f the stacker read this manual Additional manuals are avail able upon request or at www PrestoLifts com Each Presto stacker is equipped with nameplate serial number and model identifications Please refer to these 62 NAS 62NFO 27 62NFO 21 Lifting speed empty 24fpm 24fpm 24fpm Lifting speed loaded 17fpm 17fpm 17fpm Lowering speed empty 13fpm 13fpm 13fpm Lowering speed loaded 31fpm 31fpm 31fpm Aisle ...

Page 6: ...NING You or others around you can be seriously injured or even killed if you don t use this stacker correctly Read and obey all warnings and instructions in this manual and on the stacker It is your responsibil ity before starting work to make sure it is in good working order Always be alert to the area around you and watch where you are walking Be careful that you don t get pinned or crushed betw...

Page 7: ...e steel construction of stacker Pick the unit up On conventional masts use the top crossmember of the lift On narrow masts the cover must be removed to access lifting equipment Be careful of the stacker swinging once fully lifted off the pallet or skid Have Figure 1 Operational buttons BELLY BUTTON SWITCH LIFT UP LIFT DOWN HORN SPEED CONTROL DIRECTION CONTROL WARNINGS DO NOT use this stacker until...

Page 8: ... lift system is in working order Inspect for oil leaks See instructions for removing back panel on pg 5 Connect battery cable Check cables and wires on bat tery charger as well as battery Set up procedure for Power Stak Strad dle legs NOTE The Straddle legs must be adjusted to the procedure below 1 Determine the required straddle leg dimension 2 Relieve any weight from the legs This may need to be...

Page 9: ...ons like a throttle When you release your hand from the butterfly control it automatically will resume to the neutral position and the speed of the stacker will slow down To Brake Your stacker is equipped with a magnetic brake The brake is applied when the handle is in its vertical po sition between 10 15 degrees and lowered position between 80 90 degrees The brake could be released when you pull ...

Page 10: ...re condition of wheels are not flat spotted or chunked out 5 Check for hydraulic leaks 6 Make sure all precautionary labeling is in place and legible 7 Check for hydraulic leaks FUNCTIONAL INSPECTION 1 Check for proper operation of UP DWN FOR REV controls 2 Check operation of brake system 3 Check for locations of belly button switch and horn 4 Check for hydraulic leaks OPERATOR ID DATE DO NOT USE ...

Page 11: ...must not have been in use for the previous 30 minutes DANGER Never alter the AC cord or plug provided If it will not fit outlet have proper outlet installed by a quali fied electrician Improper connection can result in a risk of an electric shock 1 Disconnect the charger from the 110 volt wall out let once the indicators read fully charged Note The batteries are designed for intermittent use Conti...

Page 12: ... there is no bind ing or excessive play in the forks Check for quiet and smooth operation of the lift cylinder Check all moving parts and linkage LEAKS Check hydraulic system for leaks and hydru alic oil level WHEELS AND CASTERS Check for wear and that they are turning smoothly LIFT CHAINS Check to see that they are in place and not loose FORKS Check that they are not bent or cracked BRAKES Ensure...

Page 13: ...e for adjusting the idler wheel on the Presto PowerStak Under normal condi tions this should not be necessary becaus the idler wheel has been adjusted at the factory Tools Needed Phillips head screw driver Medium crescent wrench 1 block of wood 2 x 4 1 Place unit on a flat surface 2 Turn key to the OFF position and push emergency stop button down 3 Remove the 2 screws from the main orange cover th...

Page 14: ...PRESTO OWNER S MANUAL Page 14 POWER STAK ORDERING REPLACEMENT PARTS CONTACT PRESTO WITH SERIAL NUMBER TO GET CORRECT PART NUMBER PPS2200 62NFO Prior to November 2008 Figure 2 ...

Page 15: ...6000 1039 1040 1041 1042 1043 1044 1045 1046 1047 1048 1049 1050 1051 1052 1053 1054 7000 8000 2400 1011 1012 1013 1014 1015 1016 1017 1018 1019 1031 1032 1033 1034 1035 1036 1037 1038 1023 1022 1021 1020 2300 4000 1030 1029 1028 1027 1026 1025 1024 3200 Model PPS2200 62NFO Exploded View Prior to November 2008 ...

Page 16: ...4 Bolt M6x25 2 1042 Pin 2 5X12 1 1005 Spring Washer 6 2 1043 Chain pole 1 1011 Bolt M20x65 1 1044 Pin 2 5X25 1 1012 Nut C Grade M20 1 1045 Flat washer 16 1 1013 Upper fix plate 1 1046 Nut M16 1 1014 Spring sleeve 1 1047 Battery cover 1 1015 Spring 1 1048 Nut M6 2 1016 Front wheel axle 2 1049 Spring washer 6 2 1017 Washer 20 2 1050 Bolt M6X25 2 1018 Bearing 6204 4 1051 Bolt M6X35 2 1018 Front wheel...

Page 17: ...PRESTO OWNER S MANUAL Page 17 POWER STAK November 2008 to Present PPS2200 62NFO 21 PPS2200 62NFO 27 Figure 4 ...

Page 18: ...PRESTO OWNER S MANUAL Page 18 POWER STAK November 2008 to Present Exploded View PPS2200 62NFO 21 PPS2200 62NFO 27 Figure 5 ...

Page 19: ...PRESTO OWNER S MANUAL Page 19 POWER STAK PPS2200 62NAS Prior to November 2008 Figure 6 ...

Page 20: ...7 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1034 1035 1036 1037 1038 1039 1040 1041 1042 1043 1044 1045 1046 1047 1048 1049 1055 1056 1057 1058 1059 1060 1051 1052 1053 1054 1050 1006 5000 6000 7000 8000 2400 2300 4000 3200 PPS2200 62NAS Exploded View Prior to November 2008 Figure 7 ...

Page 21: ...washer 6 2 1040 Battery 2 1006 Bolt M6x25 2 1041 B pin 8x40 1 1007 Nut C Grade M12 2 1042 Pin 2 5x12 1 1008 Leg assembly 2 1043 Chain pole 1 1009 Nut C Grade M12 4 1044 Pin 2 5x25 1 1010 Bolt 4 1045 Flat washer 16 1 1011 Bolt M20x65 1 1046 Nut M16 1 1012 Nut C Grade M20 1 1047 Battery cover 1 1013 Upper fix plate 1 1048 Nut M6 2 1014 Spring sleeve 1 1049 Spring washer 6 2 1015 Spring 1 1050 Bolt M...

Page 22: ...PRESTO OWNER S MANUAL Page 22 POWER STAK November 2008 to Present PPS2200 62NAS Figure 8 ...

Page 23: ...PRESTO OWNER S MANUAL Page 23 POWER STAK PPS2200 62NAS Exploded View November 2008 to Present Figure 9 ...

Page 24: ...PRESTO OWNER S MANUAL Page 24 POWER STAK PPS2200 62NFO Cylinder View PPS2200 62NAS Prior to November 2008 Figure 10 ...

Page 25: ...FO 21 PPS2200 62NFO 27 PPS2200 62NAS Item Description Qty 5001 Fitting 1 5002 O Ring 1 5003 Velocity Valve 1 5004 Cylinder Barrel 1 5005 Nut 1 5006 U Ring 2 5007 Piston 1 5008 Spacer 1 5009 O Ring 1 5010 Piston Rod 1 5011 Wearable Ring 2 5012 Direction Sleeve 1 5013 Dustproof Ring 1 Figure 11 ...

Page 26: ...55 1 2401 Bolt M10x35 4 2410 Bearing 6004 2 2402 Spring washer 10 4 2411 Wheel frame 1 2403 Nut M10 4 2412 Nut M14x1 5 1 2404 Bearing 51113 1 2413 Spring washer 14 3 2405 Bearing 1 2414 Bolt M12x1 5 100 1 2406 Flat washer 1 2415 1 type Nut C grade 1 2407 Pin 3 2 1 2416 Wheel plate 1 2408 Sleeve 1 Caster Wheel Assembly PPS2200 62NFO PPS2200 62NAS Prior to November 2008 Figure 12 ...

Page 27: ... 62NFO 27 PPS2200 62NAS November 2008 to Present Item Description Qty 2001 Bolt M12X40 4 2002 Spring Washer M12 4 2003 Flat Washer M12 4 2004 Wheel Frame 1 2005 Bolt M12X90 1 2006 Wheel Side Cover 2 2007 Bearing Ring 2 2008 Wheel 1 2009 Sleeve 1 2010 Bearing 2 2011 Nut M12X90 1 Figure 13 ...

Page 28: ...02 3003 3004 3005 3006 3007 3008 3009 3010 3011 3012 3013 3014 3015 3016 3017 3018 3019 3020 3021 3022 3023 3024 3025 3026 3027 3028 3029 3030 3031 3006 3006 3006 3006 Drive Wheel Assembly PPS2200 62NFO PPS2200 62NAS Prior to November 2008 Figure 14 ...

Page 29: ...r 6 16 3022 Gear 1 3007 PU wheel 250x80mm 1 3023 Spring washer 15 1 3008 Oil seal 180x138x12 1 3024 Bearing 80102 1 3009 Bearing 16024 1 3025 Ring 1 3010 O Ring 180 1 3026 Clutch plate 1 3011 Gear 200x61 1 3027 Clutch gear 1 3012 Seal 191x183x8 1 3028 Spring washer 14 1 3013 Gear box 1 3029 Scraping plate 1 3014 Gear 1 3030 Clutch fold DC 24V 16W 1 3015 Gear axle 1 3031 Screw M5x50 3 3016 Key 7x8x...

Page 30: ...PRESTO OWNER S MANUAL Page 30 POWER STAK Drive Wheel Assembly PPS2200 62NFO 21 PPS2200 62NFO 27 PPS2200 62NAS November 2008 to Present Figure 15 ...

Page 31: ... 1 3103 Front button 1 3104 Electrical outlet big 1 3105 Electrical outlet small 1 3106 Left handle cover 1 3107 Handle cover 1 3108 Spring 2 3109 Horn button 1 3110 Button group 1 3111 Right handle cover 1 3112 Bolt M3x10 2 3113 Washer 2 3114 Switch cover 1 3115 Switch 1 Handle Assembly Prior to November 2008 Figure 16 ...

Page 32: ...ription Qty 7101 Screw M6X12 3 7102 Handle Bottom Cover 1 7103 Front Button 1 7104 Electrical Outlet big 1 7105 Electrical Outles small 1 7106 Left Handle Cover 1 7107 Upper Cover 1 7108 Spring 2 7109 Horn Button 1 7110 Button Group 1 7111 Right Handle Cover 1 7112 Bolt M3X10 2 7113 Washer 2 7114 Switch Cover 1 7115 Switch 1 Figure 17 ...

Page 33: ...Bolt M5x28 2 1008 Joint pipe pin 1 1009 Nut M52x1 5 1 1010 Nut washer 52 1 1011 Handle joint base weld 1 1012 Washer 18 1 1013 Nut M56x2 1 1014 Nut washer 56 1 1015 Cover 1 1016 Bearing 30212 2 1017 Bear sleeve 1 1018 A type flat key 8x45 1 1019 Turing shaft weld 1 1020 Bolt M10x30 4 1021 Spring washer 10 1 1200 Drive wheel 700W 1 Steering Assembly PPS2200 62NFO PPS2200 62NAS Prior to May 2007 Fig...

Page 34: ... 2 3213 Bolt M4x25 2 3214 Short thread screw 2 3215 Round nut M52x1 5 1 3216 Lock washer 52 1 3217 Handle base weld 1 3218 Round nut M56x2 1 3219 Lock washer 56 1 3220 Press cover 1 3221 Bearing 6212 1 3222 Bearing sleeve 1 3223 A flat key 8x45 1 3224 Steering weld base 1 3225 Washer 2 3226 Spring washer 6 2 3227 Bolt M6x12 2 3228 Bearing 30212 1 3229 Bolt M10x30 4 3230 Spring washer 10 4 3000 Dri...

Page 35: ...2 2 7013 Bolt M10X30 4 7014 Spring Washer 10 4 7015 Bearing 33013 1 7016 Bolt M10X30 4 7017 Spring Washer 10 4 7200 Drive Wheel 700W 1 7018 Cover Holder 1 7019 Bolt M6X25 2 7020 Spring Washer 6 2 7021 Flat Washer 6 2 7022 Nut M6 2 7023 Nut M4 2 7024 Travel Switch 1 7025 Flat Washer 4 2 7026 Short Screw 2 7027 Bolt M4X25 2 7028 Round Nut M52X1 5 1 7029 Lock Washer 52 1 7030 Handle Connect Base 1 70...

Page 36: ...RSV 1 3 SCREW SHC 1 4 20 x 2 75 BLK OX 4 4 TUBE RTN STR 1 8 NPT NYLON 1 5 TUBE SUCT STR 3 8 NPT NYLON 1 6 FILTER SCREEN M SERIES SUCT 1 7 RESV PLSTC 6 75x6 75x11 V MT 1 8 CLAMP HOSE WORM GEAR RSV M SER 2 9 PLUG RESV BREATHER FILL 3 4 14 1 10 MOTOR DC 12V 4 5 2 TERM 1 11 CABLE INSULATED W LUGS 4G 6 L 1 12 SWITCH SOL ACT MTR ST 24 VDC 1 13 WIRE ASSY CNTRL 16AWG HS RING 1 14 CARTRIDGE 2W 2P NC POPPET...

Page 37: ...PRESTO OWNER S MANUAL Page 37 POWER STAK Power Unit Assembly PPS2200 62NFO 21 PPS2200 62NFO 27 PPS2200 62NAS November 2008 to Present Figure 22 ...

Page 38: ... 4008 4009 4007 Item Description Qty 4001 Lifting frame 1 4002 Nut C M6 4 4003 Bolt M6x25 4 4004 Middle plate 4 4005 Adjustable plate 4 4006 Bearing 6307 4 4007 Wheel sleeve 4 4008 Washer 35 4 4009 Ring 80 4 PPS2200 62NFO Carriage Assembly Prior to November 2008 Figure 23 ...

Page 39: ...2200 62NFO 21 PPS2200 62NFO 27 November 2008 to Present Item Description Qty 4002 Nut M6 4 4003 Bolt M6X25 4 4004 Middle Plate 4 4011 Adjustable Plate 4 4012 Bearing 6307 4 4013 Wheel Sleeve 4 4014 Snap Ring 35 4 4015 Snap Ring 80 4 4018 Lifting Frame 1 Figure 24 ...

Page 40: ... 4011 Item Description Qty 4001 Lifting frame 1 4002 Nut C M6 4 4003 Bolt M6x25 4 4004 Middle plate 4 4005 Adjustable plate 4 4006 Bearing 6307 4 4007 Wheel sleeve 4 4008 Washer 35 6 4009 Ring 80 4 4010 Fork axle 1 4011 Fork 2 Carriage Assembly PPS2200 62NAS Prior to November 2008 Figure 25 ...

Page 41: ... 62NAS November 2008 to Present Item Description Qty 4002 Nut M6 4 4003 Bolt M6X30 4 4004 Middle Plate 4 4009 Fork Shaft 1 4011 Adjustable Plate 4 4012 Bearing 6307 4 4013 Wheel Sleeve 4 4014 Snap Ring M35 6 4015 Snap Ring M80 4 4016 Fork 2 4017 Lift Frame 1 Figure 26 ...

Page 42: ...RROW MAST MACHINES AND ON LOCATE POWER STAK LABEL AS SHOWN Item No Qty Descripti on Part No 1 1 LD DCL 2 25 x 8 50 Warning Users must be 10039876 2 1 LD DCL 4 00 x 20 00 Power Stak 10039877 3 2 DL DCL 3 00 x 3 00 No Riders 10039878 4 1 BK LD DCL 12 00 x 3 00 Presto Alpha C155N 5 2 LD TAG Lift manufactured to ASME B56 1 2 10040297 6 2 BK LD TAG 3 50 x 1 87 Stacker Name Plate C165L ...

Page 43: ... S MANUAL Page 43 POWER STAK 5001 MOSFET controller 1 5002 Contactor F R 1 5003 Hydraulic Contactor 1 5004 Fuse 150A 2 5005 Fuse 5A 1 5006 Horn 1 5007 Horn 1 Figure 28 Electric Control Parts Prior to November 2008 ...

Page 44: ...PRESTO OWNER S MANUAL Page 44 POWER STAK Figure 29 Electric Control Circuit Prior to November 2008 ...

Page 45: ...PRESTO OWNER S MANUAL Page 45 POWER STAK Figure 30 Wiring Connectors viewed from wire entry side Prior to November 2008 ...

Page 46: ...PRESTO OWNER S MANUAL Page 46 POWER STAK Prior to November 2008 Figure 31 ...

Page 47: ...PRESTO OWNER S MANUAL Page 47 POWER STAK November 2008 to Present Figure 32 ...

Page 48: ...PRESTO OWNER S MANUAL Page 48 POWER STAK November 2008 to July 2011 Figure 33 ...

Page 49: ...PRESTO OWNER S MANUAL Page 49 POWER STAK August 2011 to Present Figure 33b ...

Page 50: ...PRESTO OWNER S MANUAL Page 50 POWER STAK November 2008 to Present Figure 34 ...

Page 51: ...PRESTO OWNER S MANUAL Page 51 POWER STAK November 2008 to Present Figure 35 ...

Page 52: ...PRESTO OWNER S MANUAL Page 52 POWER STAK November 2008 to Present Figure 36 ...

Page 53: ...PRESTO OWNER S MANUAL Page 53 POWER STAK November 2008 to Present Figure 37 ...

Page 54: ...PRESTO OWNER S MANUAL Page 54 POWER STAK November 2008 to Present Figure 38 ...

Page 55: ...PRESTO OWNER S MANUAL Page 55 POWER STAK November 2008 to Present Figure 39 ...

Page 56: ...use hydraulic power unit 1 10049242 100A 125A fuse Traverse 1 PPS 5002 Forward reverse contactor 1 PPS 5003 Contactor main for lift 1 PPS 2016 Battery charger 1 10039318 Battery charger cord 1 PPS 3030 Brake kit Brake Gear 1 Serial number req Swivel caster assembly 2 PPS 62NFO 2021 Load wheel axle 2 PPS 62NFO 2023 2022 Load wheel with bearings RECOMMENDED SPARE PARTS LIST PPS2200 62NFO 21 PPS2200 ...

Page 57: ...004 150A fuse hydraulic power unit 1 10049242 100A 125A fuse Traverse 1 PPS 5002 Forward reverse contactor 1 PPS 5003 Contactor main for lift 1 PPS 2016 Battery charger 1 10039318 Battery charger cord 1 PPS 3030 Brake kit Brake Gear 1 Serial number req Swivel caster assembly 2 PPS AS FS 2021 Load wheel axle 2 PPS AS FS 2023 2022 Load wheel with bearings RECOMMENDED SPARE PARTS LIST PPS2200 62NAS T...

Page 58: ...s plate is located within the cabinet or the angle iron cylinder cross support To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department Credit cards preferred except parts covered by warranty Freight collect for truck except parts covered by warranty Freight prepaid and inv...

Page 59: ...rmation on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All products shipped from our factory have passed Quality Assurance inspection and testing The carrier of choice has signed for and accepted the product in new working condition The customer should inspect to ensure ...

Page 60: ...LET PRESTO MEET THOSE NEEDS MANY NEEDS REQUIRE MANY OPTIONS Call Presto Sales for stock or customized lift inquiries 800 343 9322 Email sales prestolifts com ...