Presto Lifts PPS2200-62NFO-21, Owner'S Manual

Page 1: ...0 Commerce Way Norton MA 02766 Phone 800 343 9322 Fax 888 788 6496 www PrestoLifts com Email service prestolifts com Model Serial Number __________________________ Date placed in service _____________...

Page 2: ...5 Operation 12 5 1 To Raise and Lower 12 5 2 Travel Function 12 5 3 Turtle Speed Travel 12 5 4 Electric Brake 13 5 5 Reversing Safety 13 5 6 Horn 13 6 Maintenance Repair 13 6 1 Battery Maintenance 14...

Page 3: ...nformation visit www 65Warnings ca gov This label part 10095524 is required by California law For more information visit www P65Warnings ca gov 16 Hydraulic Schematic 26 17 Control Panel 27 18 Electri...

Page 4: ...nit is not powered can lead to damage and or breakage 1 1 Responsibilities of Owner and Users Basic Principles Owners users shall apply sound principles of safety training inspection maintenance and e...

Page 5: ...control of the machine conformance with good safety practices is the responsibility of the operator The operator shall make decisions on the use and operation with due consideration for the fact that...

Page 6: ...and access gates or openings shall be secured per the manufacturer s instructions If applicable 2 Distribution of load The load and its distribution on the platform shall be in accordance with the man...

Page 7: ...ordance with OSHA standard 1910 178 29QFR 7 1 06 before being permitted to operate this machine 2 1 Safety Alert Symbols A symbol that indicates a hazard It is composed of an equilateral triangle surr...

Page 8: ...jury When servicing the unit 1 Key should be in OFF position 2 E stop should be depressed 3 Disconnect the batteries at the terminals Do not perform any repair work on lifts if there is a load on the...

Page 9: ...lers are chocked Travel with the load or forks close to the ground Watch for overhead obstructions Perform all stacker movements smoothly and at a speed that will give you time to react in an emergenc...

Page 10: ...S B 7 C 8 9 10 ITEM 8 TO BE USED ON PPS2200 150 ITEM 9 TO BE USED ON PPS2200 101 ITEM 10 TO BE USED ON PPS2200 125 D 11 LOCATE ON COVER BELOW BDI PLACE UPSIDE DOWN ON INSIDE OF HANDLE E 11 1 EA LD DCL...

Page 11: ...ing into consideration the center of gravity of the unit If you choose to pick the unit with an overhead hoist use a nylon sling and hoist with a minimum of 2 000 lb capacity The nylon sling will not...

Page 12: ...acker runs in the reverse direction Always make sure the stacker clears any obstruction when traveling and that your path of travel is clear of people Never carry loads above the loading capacity of t...

Page 13: ...s body the stacker will automatically reverse direction and travel away from the operator When the reversing safety bar comes in contact with your body during operation immediately release your hands...

Page 14: ...flame near batteries At temperatures around freezing point battery capacity is reduced by 30 The battery terminals connections and wiring should be clean and free of corrosion When cleaning any of th...

Page 15: ...the brake works correctly Inspect all electrical wiring for loose connections or damage Verify all precautionary labeling is in place and legible 6 3 2 Monthly Maintenance Clean battery terminals and...

Page 16: ...plate When you are ordering parts for a cylinder also include the cylinder number This is stamped on the base of the cylinder housing To order replacement parts please call the Parts Department See Wa...

Page 17: ...caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty lift contactor Defective control circuit fuse Chain...

Page 18: ...Qty 1 Spacer 4 15 Screw 12 2 Bearing 4 16 Chain Cover 1 3 Load Wheel 2 17 Washer 4 4 Bolt 4 18 Top Cover 1 5 Spindle 20 19 Bolt 8 6 Stacker Body Assy 6 20 Limit Cover 1 7 Nut 1 21 Switch 1 8 Spring W...

Page 19: ...em Description Qty Item Description Qty 1 Horn Button 1 8 Top Cover 1 2 Knob 2 9 Accelerator Assembly 1 3 Bearing 2 10 Snap Ring 2 4 Belly Switch 1 11 Base 1 5 Spring 1 12 Hexagon socket Screw 2 6 Hex...

Page 20: ...2 Fixing Board Drive Wheel 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1 21 Cover Spindle 1 22 Screw 2 23 Spring Wash...

Page 21: ...Baffle Ring 1 8 Electromagnetic Braker 1 9 Bearing 1 10 Key 2 11 Baffle Ring 1 12 Gear Small 1 13 Screw 4 14 Flange 1 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring Gear 1 19 Wheel 1 19A Drive Wheel Black...

Page 22: ...Presto Lifts PPS2200 62NFO 21 27 Manual 22 12 Carriage Assembly Item Description QTY 1 Block 4 2 Roller 4 3 Washer 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Cotter Pin 1 7 Carriage Assembly 1...

Page 23: ...7 Manual 23 13 Mast Assembly Item Description Qty 1 Chain Assy 1 2 Pivot Pin 1 3 Spacer 2 4 Wheel Chain 1 5 Seat Chain Wheel 1 6 Snap Ring 1 7 Bolt 1 8 Lift Cylinder 1 9 U Bolt 1 10 Mast Assembly 1 11...

Page 24: ...Presto Lifts PPS2200 62NFO 21 27 Manual 24 14 Hydraulic System Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assy 1 4 L Adaptor 1 5 O Ring 1 6 Oil Hose 1 7 Adaptor 1...

Page 25: ...Relief Valve 1 8C Bolt With Spring Washer 2 1C Unilateral Valve 1 9 Oil Hose Return 1 2 Throttle Valve 1 10 Oil Hose Suction 1 3 DC Hydraulic Valve Assembly Down Valve 1 11 Filter 1 4A Screw Plug Met...

Page 26: ...Presto Lifts PPS2200 62NFO 21 27 Manual 26 16 Hydraulic Schematic...

Page 27: ...Presto Lifts PPS2200 62NFO 21 27 Manual 27 17 Control Panel Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1...

Page 28: ...Presto Lifts PPS2200 62NFO 21 27 Manual 28 18 Electrical Schematic...

Page 29: ...9 Battery Connection 12V DC BATTERY 12V DC BATTERY B CHARGER BATTERY CHARGER CONNECTING BATTERY BATTERY CHARGER 120 VAC 24 VOLT SYSTEM 1 NEGATIVE CABLE B POSITIVE CABLE 2 B CABLE BATTERY MAIN POSITIVE...

Page 30: ...California s Proposition 65 Presto makes no warranty or representation with respect to the compliance of any product with other State or local safety or product standard codes and any failure to compl...

Page 31: ...tacker loose or broken parts oil dangling wires dents cracked covers etc 6 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains lo...