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PRESTO OWNER’S MANUAL        

 Page 2

          POWER STAK PPS2200-62 NFO-21 

This manual was current at the time of printing. To obtain the latest, most updated version, please 
contact the      Customer Service Department or go to our website: www.PrestoLifts.com -- you will 

find a complete list of current Owner’s Manuals to print.

Presto Lifts Limited Power Stacker Warranty Policy

Presto Lifts warrants the Power Stacker against defects on the mast, fork carriage, chains, pumps, 

DC motors, controllers, cylinders and wiring harnesses from faulty material and workmanship for a 

period of one (1) year from the date of invoice.

All wear items such as batteries, wheels, motor brushes, seals, bearings, hydraulic hoses, all switches, 

battery chargers and forks have a limited warranty against defects in faulty material and workmanship 

for a ninety (90) day period from the date of invoice and 30 day limited warranty on labor. Please 

note that prior authorization from Presto Lifts is required on all warranty work.

There are no implied warranties of any kind, more specifically; there are no warranties of merchant

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ability or fitness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this 

limited warranty. Presto Lifts will elect to repair or replace a defective component without charge, 

if any components should become defective within the limited warranty period. Proof of purchase is 

required for warranty. The charge for shipping the defective component is the responsibility of the 

buyer and must be accompanied with an RGA number. The shipping charge to return the component 

to the buyer is the responsibility of Presto Lifts, Inc.

This limited warranty does not cover labor expense for removal or reinstallation of components

after thirty days. This limited warranty shall not cover, among other things: damages resulting

from foreign matter or water, failure to provide reasonable and necessary maintenance, and if

applicable, use of product while charger is plugged into an AC outlet, or failure to follow operat-

ing instructions. The limited warranty is not valid for damage resulting from negligence, accident, 

unreasonable use, abuse or misuse, exceeding data plate capacities or altering the product without 

Presto Lifts authorization.

Presto Lifts expressly disclaims and excludes any liability for consequential, incidental, indirect

or punitive damages or financial loss to people or property resulting from any breach of warranty or 

the operation or failure of this product.

Presto Lifts makes no representation that this product complies with local, state, or federal safety/

product standards codes. Should this product fail to comply in any way with those codes, it shall 

not be considered a defect of materials or workmanship. Presto Lifts shall not be held liable for any 

damages resulting from noncompliance. It is the dealer’s responsibility to exercise this limited war

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ranty. This limited warranty is provided to the original purchaser (defined as the original end user) 

and is nontransferable. This constitutes the complete and final agreement involving Presto Lifts and 

limited warranty obligations for products.

Summary of Contents for PowerStak PPS2200-62NFO-21

Page 1: ...__________ Serial _______________________________________ Date Placed in Service ________________________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT February 2019 This manual covers...

Page 2: ...esponsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not...

Page 3: ...battery 12 C Warnings and Battery Info 12 D Battery maintenance 12 E Charger Operations 12 S E C T I O N 6 Maintenance 13 A Weekly Operations Maintenance Checks 13 B Monthly Operations Maintenance Che...

Page 4: ...SITUATIONS ARISE WHICH ARE NOT COVERED IN THIS MANUAL CALL PRESTO LIFTS FOR FURTHER INSTRUCTIONS The battery operated stackers are designed for in plant non hazardous locations only They can be used i...

Page 5: ...s instructions Operators Only trained personnel and authorized personnel shall be permitted to operate PowerStak Before Operation Before using the device the operator shall have Read and or had expla...

Page 6: ...ange Background For use with CAUTION signal word Yellow Background Signal Words The meaning of different signal words as defined by ANSI Standard Z535 4 indicates the relative seriousness of the hazar...

Page 7: ...mes Operate at a speed that allows you to stop safely Be even more careful on slippery or uneven surfaces Do not run over objects on the floor Perform all stacker movements smoothly and at a speed tha...

Page 8: ...y damage to the steel construction of stacker Pick the unit up On con ventional masts use the top crossmember of the lift On narrow masts the cover must be removed to access lifting equipment Be caref...

Page 9: ...he turtle speed button is a maintained contact operation Figure 1 Operational buttons S E C T I O N 4 OPERATION A OPERATING INSTRUCTIONS To Raise and Lower There are two buttons located on both sides...

Page 10: ...st position and the brake is on The reversing safety bar will automatically resume to its original position after being activated Horn As standard equipment a horn that is located on the top of the ha...

Page 11: ...tacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains lo...

Page 12: ...hese components wear a face shield or other suitable protective eyewear Read understand and folow all battery and battery manufacturer s specific pre cautions while working with and or charging batter...

Page 13: ...eck that there are no loose cables or wires LABELS Ensure all precautionary labels and guards are in place B MONTHLY OPERATIONS MAINTENANCE CHECKS 1 Battery maintenance free A Clean terminals B Clean...

Page 14: ...ed out brushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty...

Page 15: ...ng 4 3 Load Wheel 2 4 Bolt 2 5 Spindle 4 6 Stacker Body Assemby 1 7 Nut 4 8 Spring Washer 4 9 Caster Assembly 1 10 Bolt 4 Item Description Qty 11 Cover Fixing 1 12 Bolt 2 13 Drive Wheel Cover 1 14 Rea...

Page 16: ...fting Switch 2 2 Lowering Switch 2 3 Running Switch 1 4 Emergency Reverse Switch 1 5 Horn Button 1 Figure 3 Control Pod August 2018 and prior 6 Control Pod Bottom Item Description Qty 1 Lifting Switch...

Page 17: ...igure 6 Control Pod Item Description QTY Item Description QTY 0 Control Pod Assembly 1 8 Top Cover 1 1 Button Horn 1 9 Accelerator Assembly 1 2 Knob 2 10 Snap Ring 2 3 Bearing 2 11 Base 1 4 Belly Swit...

Page 18: ...1 9 Bolt 4 10 Spring Washer 4 11 Washer 1 12 Fixing Board 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 2...

Page 19: ...1 13 Bolt Tiller arm Pivot up down 2 14 Collar Spindle Tiller arm Pivot up down 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1...

Page 20: ...Dust Cover 1 5 Shaft Gear 1 6 Bearing 2 7 C Clip 1 8 Electric Brake 1 9 Bearing 1 10 Key 2 11 C Clip 1 12 Gear 1 13 Screw 4 14 Flange 1 Item Description Qty 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring G...

Page 21: ...ge 21 POWER STAK PPS2200 62 NFO 21 Item Description Qty 1 Block 4 2 Washer 4 3 Roller 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Cotter Pin 1 7 Snap Ring 2 8 Feed Shaft 1 9 Bolt 2 10 Nut 2 11 Fork Assembly 2 Fi...

Page 22: ...eel Chain 1 5 Seat Chain Wheel 1 6 Snap Ring 1 7 Bolt 1 8 Lift Cylinder 1 9 U Bolt 1 10 Outer Mast Assy 1 11 Nut 2 12 Control Valve 1 Item Description Qty 1 Chain Assembly 1 2 Pivot Pin 1 3 Spacer 2 4...

Page 23: ...Plug Plastic 1 11 Oil Filter 1 5 Coupling 1 12 Oil Tank Plastic 1 6 Motor 1 12A Bolt Spring Washer 4 6A Start Switch 1 12B Cover Oil Tank 1 Item Description Qty 1A Valve Block 1 1B Relief Valve 1 1C U...

Page 24: ...M PPS2200 62NFO 21 Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adaptor 1 Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4...

Page 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS2200 62 NFO 21 Figure 10 Hydraulic Schematic...

Page 26: ...PPS2200 62 NFO 21 CONTROL PANEL Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Item Description Qty 1 Controller 1 2 Fuse 1 3 Travel Contactor 1 4 Lif...

Page 27: ...PRESTO OWNER S MANUAL Page 27 POWER STAK PPS2200 62 NFO 21 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series Prior to November 2017...

Page 28: ...PRESTO OWNER S MANUAL Page 28 POWER STAK PPS2200 62 NFO 21 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series From November 2017 to Present...

Page 29: ...CONN DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 8000 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES...

Page 30: ...port To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department Credit cards...

Page 31: ...her information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All prod...

Page 32: ...circumstances Presto Customer Service reserves the right for final judgment on all product returns The RMAnumber must appear on the outside of any packaging material for a return to be accepted and pr...

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