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PRESTO OWNER’S MANUAL        

 Page 7

          POWER STAK PPS2200-62 NFO-21 

DO NOT OPERATE THESE LIFTS WITHOUT CARE-

FULLY READING THIS MANUAL.  In order to provide 

for the safe operation of these stackers, Presto Lifts Inc. 

has identified certain hazards that may occur during the 

maintenance and use of these lifts.  For safety reasons these 

units are designed to be serviced or repaired in the fully 

lowered position.  If performed properly, this will greatly 

reduce the possibility of injury.

WARNING!

When servicing the unit:

1.  Key should be in "OFF" position.

2.  E-stop should be depressed.

3.  Disconnect the batteries at the terminals.

• 

Do not perform any repair work on lifts if there 

is a load on the forks or platform.

• 

Do not perform any repair work if the forks or 

platform is in the raised position.

• 

All personnel must stand clear of the lift while in 

motion.

• 

Do not put hands or feet under the forks or plat-

form.

• 

Do not stand underneath the forks or platform.

• 

Do not stand in front of the stacker while in mo-

tion.

• 

Do not stand, sit or climb on the lift.

• 

Do not use the lift on soft, uneven or unstable 

surfaces.

• 

Do not exceed the load center or capacity.

WARNING!

You or others around you can be seriously injured or 

even killed if you don't use this stacker correctly. Read 

and obey all warnings and instructions in this manual 

and on the stacker. It is your responsibility before start

-

ing work to make sure it is in good working order.

Always be alert to the area around you and watch where 

you are walking. Be careful that you don't get pinned or 

crushed between the stacker and a fixed object such as a 

wall or post.

• 

Watch your hands and feet. A foot or hand 

caught between the stacker and a fixed object will be 

crushed or even cut off.

• 

If traveling forks first, keep both hands on the 

control handle and be careful when changing direc-

tion of travel. Keep your feet clear of the stacker.

• 

Keep the stacker under control at all times. 

Operate at a speed that allows you to stop safely. Be 

even more careful on slippery or uneven surfaces. 

Do not run over objects on the floor.

• 

Perform all stacker movements smoothly and at 

a speed that will give you time to react if an emer-

gency occurs.

Tipovers and falls are very serious accidents; you can be 

crushed or even killed.  To prevent injury, know where you 

are at all times and follow the rules of safe stacker operation.

• 

Be careful when working around docks, dock-

boards and trailers.  Stay away from the edge of 

docks and ramps. Check to make sure the wheels of 

truck or trailers are chocked.

• 

Travel with the load or forks close to the ground. 

Watch for overhead obstructions. Perform all stacker 

movements smoothly and at a speed that will give 

you time to react in an emergency.

• 

Keep your hands and feet away from all moving 

parts such as masts, chains, forks or wheels.

• 

Never stand on or under the forks, or allow any-

one else to stand on or under them. Never ride on the 

stacker or allow anyone else to ride. There is no safe 

place to sit or stand.

• 

Before you leave your stacker, be sure to lower 

the forks to the floor. Shut the stacker off with the 

key.

WARNINGS

DO NOT 

use this stacker until you have been trained and 

authorized to do so.

DO NOT 

operate until you have read all warnings and 

instructions.

DO NOT 

exceed load center or load weight capacities 

(check capacity plate).

DO NOT 

operate until you have checked the conditions 

of the stacker: lift systems, forks, chains, and cables.

DO NOT 

use if any part is damaged, worn or not working 

properly.

DO NOT 

use on ramps or inclines. Only smooth level 

surfaces.

DO NOT 

use for lifting or carrying people.

DO NOT 

handle unbalanced, unstable or loosely stacked 

loads.

DO NOT 

travel with forks or platform in an elevated 

position.

DO NOT 

handle tall, unsecured or unstable loads that 

could fall.

DO NOT 

allow people to stand or pass under forks or 

platform with or without load.

DO NOT 

operate when parts of anyone’s body may be 

close to mast structure or any moving parts.

DO NOT 

drop loads on platform or forks.

DO NOT 

alter or modify this stacker in any way.

Summary of Contents for PowerStak PPS2200-62NFO-21

Page 1: ...__________ Serial _______________________________________ Date Placed in Service ________________________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT February 2019 This manual covers...

Page 2: ...esponsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not...

Page 3: ...battery 12 C Warnings and Battery Info 12 D Battery maintenance 12 E Charger Operations 12 S E C T I O N 6 Maintenance 13 A Weekly Operations Maintenance Checks 13 B Monthly Operations Maintenance Che...

Page 4: ...SITUATIONS ARISE WHICH ARE NOT COVERED IN THIS MANUAL CALL PRESTO LIFTS FOR FURTHER INSTRUCTIONS The battery operated stackers are designed for in plant non hazardous locations only They can be used i...

Page 5: ...s instructions Operators Only trained personnel and authorized personnel shall be permitted to operate PowerStak Before Operation Before using the device the operator shall have Read and or had expla...

Page 6: ...ange Background For use with CAUTION signal word Yellow Background Signal Words The meaning of different signal words as defined by ANSI Standard Z535 4 indicates the relative seriousness of the hazar...

Page 7: ...mes Operate at a speed that allows you to stop safely Be even more careful on slippery or uneven surfaces Do not run over objects on the floor Perform all stacker movements smoothly and at a speed tha...

Page 8: ...y damage to the steel construction of stacker Pick the unit up On con ventional masts use the top crossmember of the lift On narrow masts the cover must be removed to access lifting equipment Be caref...

Page 9: ...he turtle speed button is a maintained contact operation Figure 1 Operational buttons S E C T I O N 4 OPERATION A OPERATING INSTRUCTIONS To Raise and Lower There are two buttons located on both sides...

Page 10: ...st position and the brake is on The reversing safety bar will automatically resume to its original position after being activated Horn As standard equipment a horn that is located on the top of the ha...

Page 11: ...tacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains lo...

Page 12: ...hese components wear a face shield or other suitable protective eyewear Read understand and folow all battery and battery manufacturer s specific pre cautions while working with and or charging batter...

Page 13: ...eck that there are no loose cables or wires LABELS Ensure all precautionary labels and guards are in place B MONTHLY OPERATIONS MAINTENANCE CHECKS 1 Battery maintenance free A Clean terminals B Clean...

Page 14: ...ed out brushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty...

Page 15: ...ng 4 3 Load Wheel 2 4 Bolt 2 5 Spindle 4 6 Stacker Body Assemby 1 7 Nut 4 8 Spring Washer 4 9 Caster Assembly 1 10 Bolt 4 Item Description Qty 11 Cover Fixing 1 12 Bolt 2 13 Drive Wheel Cover 1 14 Rea...

Page 16: ...fting Switch 2 2 Lowering Switch 2 3 Running Switch 1 4 Emergency Reverse Switch 1 5 Horn Button 1 Figure 3 Control Pod August 2018 and prior 6 Control Pod Bottom Item Description Qty 1 Lifting Switch...

Page 17: ...igure 6 Control Pod Item Description QTY Item Description QTY 0 Control Pod Assembly 1 8 Top Cover 1 1 Button Horn 1 9 Accelerator Assembly 1 2 Knob 2 10 Snap Ring 2 3 Bearing 2 11 Base 1 4 Belly Swit...

Page 18: ...1 9 Bolt 4 10 Spring Washer 4 11 Washer 1 12 Fixing Board 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 2...

Page 19: ...1 13 Bolt Tiller arm Pivot up down 2 14 Collar Spindle Tiller arm Pivot up down 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1...

Page 20: ...Dust Cover 1 5 Shaft Gear 1 6 Bearing 2 7 C Clip 1 8 Electric Brake 1 9 Bearing 1 10 Key 2 11 C Clip 1 12 Gear 1 13 Screw 4 14 Flange 1 Item Description Qty 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring G...

Page 21: ...ge 21 POWER STAK PPS2200 62 NFO 21 Item Description Qty 1 Block 4 2 Washer 4 3 Roller 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Cotter Pin 1 7 Snap Ring 2 8 Feed Shaft 1 9 Bolt 2 10 Nut 2 11 Fork Assembly 2 Fi...

Page 22: ...eel Chain 1 5 Seat Chain Wheel 1 6 Snap Ring 1 7 Bolt 1 8 Lift Cylinder 1 9 U Bolt 1 10 Outer Mast Assy 1 11 Nut 2 12 Control Valve 1 Item Description Qty 1 Chain Assembly 1 2 Pivot Pin 1 3 Spacer 2 4...

Page 23: ...Plug Plastic 1 11 Oil Filter 1 5 Coupling 1 12 Oil Tank Plastic 1 6 Motor 1 12A Bolt Spring Washer 4 6A Start Switch 1 12B Cover Oil Tank 1 Item Description Qty 1A Valve Block 1 1B Relief Valve 1 1C U...

Page 24: ...M PPS2200 62NFO 21 Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adaptor 1 Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4...

Page 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS2200 62 NFO 21 Figure 10 Hydraulic Schematic...

Page 26: ...PPS2200 62 NFO 21 CONTROL PANEL Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Item Description Qty 1 Controller 1 2 Fuse 1 3 Travel Contactor 1 4 Lif...

Page 27: ...PRESTO OWNER S MANUAL Page 27 POWER STAK PPS2200 62 NFO 21 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series Prior to November 2017...

Page 28: ...PRESTO OWNER S MANUAL Page 28 POWER STAK PPS2200 62 NFO 21 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series From November 2017 to Present...

Page 29: ...CONN DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 8000 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES...

Page 30: ...port To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department Credit cards...

Page 31: ...her information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All prod...

Page 32: ...circumstances Presto Customer Service reserves the right for final judgment on all product returns The RMAnumber must appear on the outside of any packaging material for a return to be accepted and pr...

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