Preston Ability BREEZE-C, Maintenance Manual

Page 1: ...1 Maintenance Manual info prestonability com www prestonability com Tel NL 036 53 53 580 Tel BE 014 75 73 40 ...

Page 2: ...6 Front Electronics Board Setup 8 7 Controller Programming Setup 9 8 Periodic maintenance Check 14 9 Mechanical Fault troubleshooting 16 10 Control and Electronics system fault troubleshooting 18 10 1 General control system and Front Board Troubleshoots 18 10 2 Controller Troubleshoots 19 11 Mechanical assembly drawings 22 13 General Wiring diagram 23 ...

Page 3: ...chnician will need to operate the scooter when he is standing on the side working on different assemblies 1 3 2 When no electric power and operation needed always Stop the power by Switch OFF and disconnecting the battery terminals 1 3 3 Never put any part of your body under the scooter parts 1 3 4 If necessary first place a wood block under to make sure no injure will happen 1 3 5 Use standard to...

Page 4: ...he batteries box 2 blocks 14 16 centimeters height to place beneath the foot rest area Remark Always before operating a lifted Breeze make sure that the 2 rear wheels are free to turn so that the scooters will not move 3 Specific Parts We recommend the availability of the following set of test and repair assemblies 1 Front Board 2 Main Harnesses Cable 3 Main Lights Harness Cable 4 Main Supply Harn...

Page 5: ...ccessories assembling Most accessories based on the rear square pipe The accessories are 4 1 Rear Basket 4 2 Seat safety belt 4 3 Walker Holder 4 4 Cane Clip Attachment 4 5 Single Cane Holder 4 6 Double Cane Holder ...

Page 6: ...here How to Adjust 1 Seat Height Seat pin under the battery cover See attached assembling drawing Release both secure bolt and level bolt Change pin Level hole as required Rescuer both level bolt and secure bolt Adjustments 3 x 20 mm Arm rest ...

Page 7: ...7 Adjust the width Adjust the angle Front lights Release the screw and adjust The angle of the front lights ...

Page 8: ...lude setup options for the Horn This can be done with the dipswitch DSW1 that is on the front board Deep switch User Modes setup with relate to user needs Dip Switches Setup is as follows Shown the Default Set Up State Description 1 Off Horn while blinker or hazard are on 2 On Horn while derive backward 3 Off When the battery too low the scooter stop 4 No use Diagram sketch 1 2 3 ...

Page 9: ...ble The controller can then be programmed using a windows type environment The programming tools may be included with your scooter If they are not the scooter distributor or service agent or scooter manufacturer will are able to program the controller If you have a programmer read the user guide before you use it If you re program your controller make sure that you observe any restrictions given i...

Page 10: ... the value push enter the scooter will beep turn key switch off and then on 6 The programmer will display the next parameter To make further changes repeat step 5 7 Press enter again to return to the parameter menu 8 When you get to the Engineer Menu press enter to get to the sub menu How to improve and to adjust parameters to the customer 1 Change the accelerate of the scooter forward Line 1 2 Ch...

Page 11: ...d Speed 5 Parameter to lower the minimum speed forward minimum speed on the potentiometer Fast 50 Slow 50 Min Forward Speed 6 Parameter to lower the maximum reverse speed Fast 50 Slow 50 Max Reverse Speed 7 Parameter to lower the minimum speed reverse minimum speed on the potentiometer Fast 25 Slow 25 Min Reverse Speed 8 Change the direction of travel of the Wig Wag standard NO No Yes Invert Throt...

Page 12: ...or CMP 20 MΩ Cmpensation 19 Param1 8 Parameter 1 21 Param2 1050 Parameter 2 21 Param 3 0 Parameter 3 22 Param 4 30 Parameter 4 23 Soft Stop On Soft Sto 24 Threshold 80 Time out 15 s Free Wheel 25 Changing the range of the pull of the trottle Gain 130 Throttle gain 26 Dead band 10 Throttle D band 27 Off Iso Test 28 0 Single ended 1 Wig Wag 2 Unipolar Type 1 Throttle Type 29 Not programmed Mode 2 Di...

Page 13: ...43 Speed 0 Inhibit 2 Speed 44 Latched Yes Inhibit 2 Latch 45 Mode 1 Inhibit 3 mode 46 Speed 0 Inhibit 3 Speed 47 Latched Yes Inhibit 3 Latch 48 Not programmed Erase log No Clear System log 49 Not programmed Clear timer No Clear Timer 50 With or without beep when driving backwards On Off Reverse Alarm 51 If using computer connection on Pulsed Yes Pulse Rev Alarm 52 Cable Yes 40 mΩ True charge Cable...

Page 14: ...g time not using it 6 Check secure of all screws and parts Technician Once a year by technician 7 Batteries replacing Technician Every 2 3 years after about 300 400 full cycles of charge discharge When short travel distance and or technician check Note To Replace the batteries the Seat and Battery Cover located under the Seat must be removed 8 Cleaning User Technician External when needed Internal...

Page 15: ...sed from the Seat Pivot Replacing the Batteries Cover 2 The replacement of the Cover is done in reverse order MAKE SURE that the Cover 2 fits onto it s place Secure with the 4 screws 2 6 Batteries Batteries weight each 14 Kg 30 lbs and over Lift each battery only with the appropriate handle Keep lifting with your Knees legs and not loading your Back Tires Correct air pressure in the tires is essen...

Page 16: ...teering system Replace wear parts Adjust the steering and secure 4 Rear suspension Noisy Wear in power unit absorbing Rubbers Check for clearances and unsecured parts Check the shock absorbers Replace the absorbing rubbers if needed Secure parts Replace shock absorbers if needed 5 Rear suspension not functioning Check user weight and the fit of the absorbers Faulty shock absorbers Replace if neede...

Page 17: ...l Wear in motor brushes Replace motor brushes 10 Noises from motor Wear of brushes Faulty motor Check brushes and replace if needed Replace motor 11 Flat tire and uneven and not smooth drive Flat tire Repair replace tire s tube Take out the cuver Open the central nut Take out the air Open the 4 screws Replace the tube Inflate the tub a little bit before assemble After assemble inflate to 25 2 psi ...

Page 18: ...nt LED board Front Board faulty Replace Frond Board 2 Front Blinker s doesn t work Front Blinker board faulty Replace front Blinker board Front Board faulty Replace Frond Board 3 Rear pilot s light does work Rear Blinker board faulty Replace Rear Blinker board Front Board faulty Replace Frond Board 4 Rear Blinker s doesn t work Rear Blinker board faulty Replace Rear Blinker board Front Board fault...

Page 19: ...is On in the LCD display but Scooter does not drive No code shown Controller fault Wiring connectors fault Front board fault Replace controller Check repair wiring connector Replace front board 2 The LED On Off Indicate the problem By flash code sequence 2 2 Low battery Battery empty need to recharge Change the charger Replace the battery 2 3 High Battery voltage Check the charger 2 5 E M B proble...

Page 20: ...ed in the follows paragraph Error massage will should displayed in the LED ON Further specification of the fault can be found using the SP1 programmer When the fault exists connect the SP1 programmer s connector directly to the controller SDRIVE120 or to the charging socket using a special wiring adaptor ...

Page 21: ...21 10 3 The fault code from the SP1 Programmer More codes you can see on the hand programming SP1 ...

Page 22: ...22 11 Mechanical assembly drawings See attached assembling drawings Breeze C 3 4W assembling pdf 12 Spare parts list See attached file ...

Page 23: ...23 13 General Wiring diagram ...