PREVOST H 2018 Series, Operator'S Manual

Page 1: ...COACH MANUFACTURER OPERATOR S MANUAL H SERIES COACHES PA1628 January 2018 ...

Page 2: ...PA1628 Featuring Electric Fan Cooling System New Electrical Architecture First edition January 2018 starting from vehicle K 0185 REV EFFECTIVE DESCRIPTION DATE 0 K 0185 First release January 2018 ...

Page 3: ... start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust system Do not idle the engine except as necessary For more information go to www P65warnings ca gov diesel Proposition 65 Warning Decal on Diesel Engine Exhaust Health Hazard DECAL 0691001 This warning decal is available through Prevost Parts Best ...

Page 4: ...ed on this vehicle at the factory were certified to the U S EPA Greenhouse Gas GHG and National Highway Traffic Safety Administration NHTSA Fuel Efficiency regulations Replacement of these tires should be with a tire of equal or lower rolling resistance levels TRRL or Crr Please consult your tire supplier s for appropriate replacement tires Maintaining a GHG certified tire In order to maintain the...

Page 5: ...ics Subscription Agreement with Prevost via the sales agreement pertaining to your vehicle The Telematics Device collects stores and or transmits information about your vehicle Such information may include direction and rate of speed fuel consumption engine performance gearing rpm altitude geo location including a history of where the vehicle travels safety information related to the use and opera...

Page 6: ...cle systems potentially affecting safe operation Both connectors OBD and ELD are clearly identified under the dash by stickers The OBD port must remain unconnected at all times except during vehicle maintenance using Prevost approved diagnostic equipment only Connecting aftermarket equipment to the OBD connector may lead to Incorrect emission monitoring and failure to meet the requirements of emis...

Page 7: ... coach when ownership is transferred Please use the appropriate card at the end of this manual to promptly notify Prevost Car of any change of address or transfer of ownership This will ensure we provide fast and reliable coach service to all coach operators NOTE Illustrations in this manual are used for reference only and may differ slightly from the actual vehicle however key components addresse...

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Page 9: ...ION 5 OTHER FEATURES 5 1 SECTION 6 STARTING AND STOPPING PROCEDURES 6 1 SECTION 7 SAFETY FEATURES AND EQUIPMENT 7 1 SECTION 8 CARE AND MAINTENANCE 8 1 SECTION 9 TECHNICAL INFORMATION 9 1 ABBREVIATIONS APPENDIX A SERVICE LITERATURE APPENDIX B TROUBLESHOOTING MULTIPLEX APPENDIX C ALLISON DIAGNOSTIC TROUBLESHOOTING CODES APPENDIX D VALEO PREHEATER FLASH CODE APPENDIX E TPMS TROUBLESHOOTING GUIDE ...

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Page 11: ...SAFETY PRECAUTIONS 1 1 PA1628 H3 41 H3 45 Operator s Manual CONTENTS SAFE OPERATING PRACTICES 2 DEFENSIVE DRIVING PRACTICES 2 OTHER PRECAUTIONS 3 ...

Page 12: ...maintenance or servicing tasks unless stated otherwise Fuel is highly flammable and explosive Do not smoke when refueling Keep away from open flames or sparks Do not run the engine or HVAC system with access doors left open Close compartment doors before operating any equipment Do not remove the surge tank filler cap or the cooling system pressure cap when the engine is hot Let the engine cool dow...

Page 13: ...iring diagrams and or air schematics to thoroughly understand the system NOTE Indicates supplementary information essential to the proper operation of the vehicle When the ignition switch is set to the OFF position the electrical components are not energized except for the MCM Master Chassis Module the battery equalizer the preheater system and some electronic modules which are energized during 15...

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Page 15: ...APORATOR COMPARTMENT 8 FRONT ELECTRICAL AND SERVICE COMPARTMENT 9 BAGGAGE COMPARTMENTS 10 FUEL AND DIESEL EXHAUST FLUID DEF FILLER NECK ACCESS 10 SPARE WHEEL COMPARTMENT 11 ENTRANCE DOOR 11 ENTRANCE DOOR OPENING INTERIOR OPERATING SWITCHES 11 ENTRANCE DOOR OPENING EXTERIOR OPERATING SWITCH 12 DOOR OPERATION LOGIC 12 EMERGENCY DOOR OPENING 12 WHEELCHAIR LIFT DOOR 12 REAR VIEW MIRRORS 12 ELECTRICALL...

Page 16: ...neck and diesel exhaust fluid DEF filler neck access door 7 Condenser compartment 8 Entrance door control switch 9 Entrance door 10 Back up camera optional 11 Diesel Particulate Filter DPF access door 12 Engine compartment rear door 13 Rear view mirror 14 Spare wheel compartment 15 Front electrical and service compartment 16 Driver s power window 17 Evaporator compartment 18 Fuel filler neck acces...

Page 17: ...COACH EXTERIOR 2 3 PA1628 H3 41 H3 45 Operator s Manual EXTERIOR LIGHTING 18588_7A EXTERIOR LIGHTING ...

Page 18: ...el Particulate Filter DPF Assembly 2 Coolant fluid surge tank sight tube 3 Transmission fluid dipstick if equipped with Allison transmission 4 Air filter restriction indicator 5 Air filter 6 Engine oil filler tube 7 Engine oil dipstick 8 Compressor belt tensioner 9 Central A C compressor 10 Alternator Curb side 11 Alternators Road side 12 Charge air cooler 13 Radiator ...

Page 19: ...block heater 110 120 volts connector WARNING Unless otherwise stated do not run the engine when the engine compartment curbside door is open ENGINE COMPARTMENT DOOR To open the engine door first open the curbside door Lift the latch release lever Unlatch the door and pull it out and up The door should stay open by itself but it is recommended to always use the safety catch as shown The lighting in...

Page 20: ...PARTMENT BATTERY To unlock the main power compartment door use the exterior compartment door key The door will pop open The compartment light turns on automatically when the door is open and the ignition switch is in the ON position A telltale light indicating that a compartment door is open will illuminate on the dashboard This compartment is closed off from the engine compartment and is used to ...

Page 21: ...ted on the left side of the door WARNING After inserting the support rod into the receptacle make sure that the rod supports the door securely from falling down on to your head or body WARNING External and internal temperatures remain hot long after engine has been shutdown Allow the Aftertreatment Device and DPF to cool before handling Wear protective clothing and glove while servicing ACCESSING ...

Page 22: ...ost baggage compartment Release latch EVAPORATOR COMPARTMENT ACCESS 18306 The evaporator compartment contains relays diodes and a multiplex electronic module mounted on a panel located on the R H side wall when facing the compartment EVAPORATOR COMPARTMENT 22365 NOTE It is important to keep the evaporator compartment door closed while checking the HVAC system to prevent faulty readings HVAC COMPON...

Page 23: ...ont electrical and service compartment provides access to the following Front fuse box VECF spare fuses ABS module VECU Front multiplex modules I O A I O B Relays resistors Kneeling audible alarm Emergency door opening unlock valve Windshield washer reservoir Headlights washer reservoir Reclining bumper opening handle Accessories air tank purge valve Accessories air tank fill valve FRONT ELECTRICA...

Page 24: ...ggage compartment doors can be locked unlocked with the optional baggage compartments locking system The switch is located on the lateral control panel Refer to Section 4 Controls and Instruments NOTE To prevent the door from closing in case of defective cylinders lock the door in open position by pushing it further towards the body of the coach until it locks in place FUEL AND DIESEL EXHAUST FLUI...

Page 25: ...NT 13015 To access the spare wheel compartment pull on the release handle located in the front electrical and service compartment near the lower door hinge The bumper will lower gradually NOTE The jack and tools are located in the first baggage compartment When closing the compartment be sure the bumper is firmly in place ENTRANCE DOOR Lock or unlock the entrance door from outside the vehicle by t...

Page 26: ...HAIR LIFT DOOR To open the optional wheelchair lift door the coach must be parked on a flat and level surface with the parking brake applied The wheelchair access door swings to the side and is maintained open by a locking mechanism Open the baggage compartment containing the lift mechanism Ricon only The baggage compartment door is located directly below the wheelchair lift door and it opens to t...

Page 27: ...Maintenance 120 VOLTS CONNECTORS ENGINE BLOCK HEATER This connector located next to the rear air fill valve in the curb side engine compartment connects with the engine block heater and the fresh water tank heater if equipped Refer to Section 6 Starting and Stopping Procedures for more details BATTERY CHARGER This 120V connector located on the rear engine curb side door connects with the battery c...

Page 28: ...ng of trailer The ball and trailer coupling should meet the following minimum test load requirements without incurring failure Longitudinal tension and compression Gross Trailer Weight of trailer x 3 Transverse thrust Gross Trailer Weight of trailer x 1 Vertical tension and compression Gross Trailer Weight of trailer x 1 3 In this case failure is identified as the point at which the coupling or ba...

Page 29: ...ng more than the recommended maximum gross weight may cause engine and transmission overheating and also possible hitch failure NOTE Pulling a trailer over long distances is considered as a severe operating condition for the vehicle and therefore power plant requires more frequent servicing ...

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Page 31: ...3 DRIVER S SEAT ISRI 3 MECHANICAL ISRI SEAT 4 PNEUMATIC ISRI SEAT 5 DRIVER SEAT BELT 6 PASSENGER SEATS 7 PASSENGER SEAT BELT 7 ELR ALR RETRACTOR LOCK MODE 7 SWIVEL SEATS 8 FOLDING TRAYS 8 CARD TABLES 8 OVERHEAD CONSOLE 9 ADJUSTABLE AIR REGISTERS 9 SERVICE BELL 9 READING LIGHTS 9 PANORAMIC WINDOWS 9 DRIVER S POWER WINDOW 10 VENTILATION HATCH 11 OVERHEAD COMPARTMENTS 11 WASTE CONTAINER 12 GALLEY 12 ...

Page 32: ...r guide seat is available as an option and is installed in front of the driver s compartment using the securing devices as shown hereafter DRIVER S PERSONAL COMPARTMENT 18507 The last compartment is located on the lateral control panel It is lockable and equipped with a 12 volt appliance socket To open this compartment you must first depress the lock MICROPHONE JACKS Up to six microphone jacks for...

Page 33: ...he driver to see in the aisle Adjust mirror manually DRIVER S AREA ADJUSTABLE AIR REGISTERS The HVAC system has adjustable registers to control air flow around the driver s area Three are located on the dashboard two on the R H side and one on the left refer to Section 4 Controls Instruments Two more registers are located near the steering wheel column under the dashboard These registers are not a...

Page 34: ... for convenience To lower the armrest turn the control knob 1 counterclockwise without applying pressure on the armrest push the armrest to the desired position To raise the armrest raise to the desired position then turn the control knob clockwise until it stops Backrest Lift lever 2 then adjust backrest to desired angle DRIVER S SEAT ADJUSTMENT MECHANICAL OEH3B220 Tilt front To lower or raise th...

Page 35: ...istance and counter clockwise to decrease resistance NOTE Air suspension seats self adjust to the driver s weight There is no handwheel suspension adjustment Lumbar Support To inflate the upper lumbar support bellows depress the front rocker switch 7 upward To deflate depress the rocker switch downward Follow the same procedure to inflate and deflate the lower bellows using the rear rocker switch ...

Page 36: ...spension allowing for easy entry exit Returns seat to previous position DRIVER SEAT BELT The driver s seat is equipped with a retractable safety belt as required by State Provincial and Federal regulations WARNING A snug fit with the lap belt positioned low on the hips is necessary to maximize driver safety The belt should not be worn twisted Avoid pinching belt and or belt hardware in seat mechan...

Page 37: ...ndow side of the seat PASSENGER SEAT BELT Passengers are strongly advised to wear seat belts at all times Children can use a passenger seat belt as long as they are large enough to properly wear the seat belt The shoulder belt must be correctly positioned over the child s shoulder and it must not touch the neck or lie below the shoulder To fasten pull seat belt out of the retractor and insert the ...

Page 38: ...to allow installation of card tables The swivel seat can be rotated for passenger privacy To rotate seats unscrew the wing nut from under each seat cushion then remove cushions Remove the four wing screws pull seats toward the aisle and rotate the seat counter clockwise Align mounting holes secure with wing screws and install seat cushions NOTE Instructions for making swivel seat adjustments are a...

Page 39: ...ments Passengers may also use the chime system to request a stop for disembarking Press the service button a second time to cancel the service request To adjust the chime volume level refer to Section 4 Controls Instruments under Audio Video Controller OVERHEAD CONSOLE 23137 READING LIGHTS Reading lights are located on the overhead console and mounted underneath the overhead storage compartments D...

Page 40: ...t the hem into the first or second catch To retract pull out from the slots and guide the shade back up PASSENGER SUN SHADES 23130 DRIVER S POWER WINDOW The driver has a power window on the left side of the coach The window is controlled by a rocker switch located on the lateral control panel Refer to Section 4 Controls Instruments Driver s window shades Two electrically operated shades are instal...

Page 41: ... hatch es open Check for maximum clearance height OVERHEAD COMPARTMENTS Passenger carry on baggage is stored in overhead compartments on each side of the coach A first aid kit is located in the first front curb side overhead storage compartment An optional video cassette player and a CD player may be installed in the first front driver s side overhead storage compartment To open the optional close...

Page 42: ... the lavatory door from the inside will illuminate a fluorescent light in the lavatory and two outside signs to indicate occupation One sign is located on the outer wall of the lavatory and another sign is located over the windshield A telltale light on the dashboard will illuminate to inform the driver when the lavatory is occupied A night light is permanently lit in the lavatory when the ignitio...

Page 43: ...MERA AND MONITOR 7 DIAGNOSTIC TOOL RECEPTACLE 8 AUTOMATIC FIRE DETECTION AND SUPPRESSION SYSTEM AFSS 8 PROTECTION PANEL 8 REGULAR CRUISE CONTROL 8 TURNING THE SYSTEM ON 8 SETTING AT A DESIRED SPEED 9 PREVOST AWARE ADAPTIVE CRUISE BRAKING 10 TURNING THE ACB SYSTEM ON 11 TURNING OFF THE ACB SYSTEM 11 MAINTAINING A SET FOLLOWING DISTANCE 11 DRIVER WARNINGS 12 DASHBOARD TELLTALE 12 SPEEDOMETER LEDS 12...

Page 44: ...56 STEERING COLUMN CONTROLS 57 MULTI FUNCTION LEVER 57 STEERING WHEEL CONTROLS 59 HORNS 61 TRANSMISSION RETARDER 61 FOOT OPERATED CONTROLS 62 BRAKE PEDAL 62 ACCELERATOR PEDAL 62 STEERING WHEEL ADJUSTMENT UNLOCK AIR VALVE 62 ALLISON TRANSMISSION 63 OPERATION 63 PUSHBUTTON SHIFT SELECTOR 63 PRIMARY AND SECONDARY SHIFT SCHEDULES 63 TRANSMISSION SERVICE INDICATOR 64 DESCRIPTION OF AVAILABLE RANGES 64 ...

Page 45: ...y wall UTILITY COMPARTMENT KEY This key locks or unlocks the utility compartments and the utility drawers on and around the dashboard HAND TOWEL DISPENSER KEY This key opens the hand towel dispenser in the lavatory NOTE The optional moist towel dispenser uses a different key DVD COMPARTMENT KEY Use this key to lock or unlock the overhead compartment containing the DVD player IGNITION SWITCH IGNITI...

Page 46: ...artments 2 Driver s power window 3 Backup camera monitor and panoramic view camera 4 Dashboard 5 Mirror 6 Foot operated steering wheel adjustment knob 7 Diagnostic tool receptacle OBD 8 Microphone 9 Lateral control panel 10 DVD player remote control IR sensor 11 Electronic Logging Device Connection ELD ...

Page 47: ...arily press the rocker switch upwards to raise the coach to the normal driving height Refer to Section 5 Other Features for more information Press and hold the rocker switch upwards to raise the front end of the coach 4 inches 100 mm Release the rocker switch to return the coach to the normal driving height NOTE The parking brakes must be applied to allow the use of the kneeling Kneeling full hi b...

Page 48: ...all baggage compartment doors by pressing the switch forward To unlock press the switch rearward NOTE Service compartment doors are not linked to the baggage compartments locking system Doors must be locked using the key first they can then be unlocked or locked using the baggage compartments locking system switch MIRROR CONTROLS Turn the pointer knob counter clockwise for flat mirror adjustment a...

Page 49: ...tion forward raises the vehicle back to its normal height LOW BUOY CONTROL VALVE 12165 WARNING Use only below 5 mph 8 km h UTILITY COMPARTMENT To open the compartment push down on the lock button and swing the cover open towards the inside of the coach A 12 volt DC power outlet is located inside the pocket This socket can be used to power small 12 volt DC appliances such as a cellular phone or a v...

Page 50: ...tically detects a fire the fire ALARM lamp and audio alarm activate When the Manual Activation Switch is activated the fire ALARM lamp blinks and the audio alarm activates The lamp will blink until power is cycled to the system AFSS PROTECTION PANEL MANUAL ACTIVATION SWITCH Manual Activation Switch The manual activation switch allows immediate system activation extinguisher discharge and engine sh...

Page 51: ...momentarily depressed the cruising set speed is raised by 1 mph 2 km h NOTE When driving with cruise control the vehicle can still be accelerated by depressing the accelerator pedal in the usual manner Once the accelerator pedal is released the vehicle will return to the previously set cruising speed DECREASING SET SPEED The vehicle cruise speed setting can be decreased by one of the following met...

Page 52: ... in the neutral N position while driving with cruise control This may cause the engine to over speed and result in a loss of driving control PREVOST AWARE ADAPTIVE CRUISE BRAKING Prevost AWARE Adaptive Cruise Braking ACB is an optional cruise control that not only maintains the set speed but will also intervene as needed to help the driver maintain a set following distance behind the forward vehic...

Page 53: ...is feature engages automatically once the driver turns on and sets cruise speed Following distance refers to the time gap measured in seconds between the coach and the vehicle ahead The actual physical distance between the coach and the vehicle ahead will vary based on your set cruise speed although the set time gap remains the same for all set cruise speeds Prevost s default set time gap is 1 7 s...

Page 54: ... may automatically intervene to maintain the set following distance FORWARD VEHICLE DETECTED telltale light There are three types of warnings with this telltale light Green The forward vehicle is detected in range Flashing red Collision alert The forward vehicle is too close to follow safely or a metallic stationary object such as a stopped or stalled vehicle in your lane of travel is detected The...

Page 55: ...ion with a stationary metallic object in the coach s lane of travel The driver can either slow down or maneuver in an attempt to avoid the object The Impact Alert will only warn and will not actively decelerate or brake the coach when approaching stationary objects WARNING Impact Alerts are always operational when the vehicle is running whether or not ACB is turned on Active interventions of ACB t...

Page 56: ...moving vehicle or a stationary metallic object in your lane of travel ACTIONS BY ACB SYSTEM On the dashboard the Forward Vehicle Detected telltale flashes in red Impact Alert pop up message appears on the DID The speedometer LEDs flash in red An audible warning will sound continuous modulating tone BRAKE OVERUSE WARNING SITUATION ACB system is using the service brakes excessively to maintain the s...

Page 57: ...ay on and ACB NOT AVAILABLE pictogram will appear on the DID status line FORWARD VEHICLE DETECTED telltale light ACB NOT AVAILABLE pictogram For proper functioning of the system the radar must be perfectly aligned and not blocked If a radar fault condition is detected one of the following pop up messages will show in the DID ACB RADAR MISALIGNMENT ACB RADAR FAULT ACB RADAR DATA LINK FAILURE ACB RA...

Page 58: ...as illustrated in this document START UP When the ignition switch is turned to ON the following screen appears on the TPMS Display Dash lines are displayed meaning that no pressure data have been received by the display SPARE TIRE PRESSURE DEVIATIONS TARGET PRESSURES GAUGE PRESSURES 1 1 SPARE TIRE PRESSURE DEVIATIONS TARGET PRESSURES GAUGE PRESSURES PSI PSI As illustrated the pressure readings wil...

Page 59: ...d the TPMS display shows one of the 5 previous screens In the event of a temperature alarm the display switches automatically to temperature readings The driver can also press any of the menu keys to momentary switch the display to temperature readings In this case the temperature reading appears for 15 seconds and the display returns to pressure The switching to temperature by pressing a key does...

Page 60: ...pressure readings are still displayed and updated as new readings are received and the readings are blinking if not within the optimum pressure range From this point the user can scroll through the menus to get more detailed information and inflate deflate the tires to bring them back to their optimum target pressures Scrolling through these menus is also available prior to departure The display r...

Page 61: ...dashboard panel 2 Instrument cluster 3 Vehicle clearance information 4 R H dashboard panel 5 HVAC control unit 6 Audio video selector panel VSS 05 7 Dashboard radio 8 Air registers 9 Brightness control 10 Driver information display DID 11 Ignition switch 12 Tire pressure monitoring system display TPMS ...

Page 62: ... the driver to turn them off Switches are described in the order they appear from left to right top to bottom The L H dashboard panel includes controls for the operation of the coach it also includes the ignition switch and an adjustable air register L H DASHBOARD PANEL 06762_1 06254 Headlights and Exterior Lighting OFF position Daytime running lights only with engine running Press this rocker swi...

Page 63: ...per Windshield Wipers optional Press the rocker switch to the first position to activate the upper wipers intermittently Press to the second position for continuous operation of the upper wipers CAUTION To avoid damaging the wiper blades or scratching the windshield do not operate the wipers when the windshield is dry Also loosen frozen wipers before operating NOTE Lower windshield wipers are acti...

Page 64: ... is higher than 86 F 30 C the driver s side HVAC control unit is turned on and the fan speed is higher than zero After automatic activation of the upper windshield defrosting the upper defroster unit can be turned off by cycling this switch to the ON position and then to the OFF position 06758 Traction Control System Mud Snow Mode On certain road conditions it may be useful to retard the intervent...

Page 65: ...r roller mechanism could result 06268 Wheelchair Lift optional Activate the optional wheelchair lift electrical circuit by pressing down on the rocker switch Refer to Other Features for instructions on operating the wheelchair lift 06264 Fast Idle For extended idling periods run the engine at fast idle Press down this rocker switch to engage fast idle This increases the engine speed to approximate...

Page 66: ...gine brake when using the vehicle speed retarding device switches on the steering wheel Both systems cannot be in function at the same time This rocker switch can be found on the dashboard only if the vehicle is equipped with both systems Refer to Transmission Retarder heading in this section Refer also to Transmission Retarder Engine Brake in Section 5 Other Features 06265 Engine Stop Override wi...

Page 67: ...nder poor road surface conditions DCDL will not engage and will disengage in speed higher than 5 mph Do not lock DCDL when one or more wheels are slipping spinning or loosing traction You can damage the drive axle Using the rocker switch unlock DCDL when the need for improved traction has passed otherwise it will reengage automatically as speed gets below 5 mph Over a prolonged period this situati...

Page 68: ... 06608_2 12 4 3 76 m Vehicle Clearance Information Safe vehicle clearance height is 12 4 3 76 m CAUTION Vehicle clearance is higher when the ventilation hatch is open Hi Buoy is selected or if additional equipment is installed on the roof 06313 Door Operating Buttons Press and hold button to open or close the door Releasing the button at any time will immediately stop door movement WARNING The doo...

Page 69: ...ff automatically if the batteries voltage drops below 24 0 volts 06245 Passenger Overhead Air Registers Press this switch to activate the passenger overhead air registers fan 06243 Stop Service chime optional Press this switch to enable the stop service chime Even when the chime circuit is disabled the buttons in the overhead panels will illuminate if depressed by the passengers 06262 Destination ...

Page 70: ...S TREB BAL and LOUD modes the unit automatically sets in the VOL mode The volume value adjust from 0 complete mute to 40 maximum Selection Of Audio Or Audio Video Source Press RADIO CD button to select the dashboard radio as current audio source for the passenger s area Pressing this button will also permit to listen to the CD inserted in the dashboard radio Press AUDIO IN button to select the aux...

Page 71: ... adjust microphone level 3 Press D MIC button again to turn off the driver microphone Operation Of The Guide Microphone 1 Press G MIC button to turn on the guide microphone The AUDIO section of the LCD panel will show G MIC and a gong sound can be heard 2 Turn volume knob to adjust microphone level 3 Press G MIC button again to turn off the guide microphone NOTE The driver and guide microphones ca...

Page 72: ... driver microphone 4 GMIC Press GMIC button to turn on the guide microphone Press GMIC button again to turn off the guide microphone 5 CAM Press CAM button to select the optional panoramic view camera signal Press CAM button again to turn off the panoramic view camera 6 NAV Press NAV button to display the optional GPS navigation system guidance screen not applicable 7 BAS BAL TRE LOUD Press one of...

Page 73: ...he Radio and show the clock for a few seconds 9 SCAN ASCN Scan Autoscan Scans stations CD tracks MP3 WMA files and folders and in tuner stores strongest stations to presets 10 PREV Previous Reverse Press to select previous track or station Press and hold for fast reverse or Tune Down 11 Auxiliary port 3 5 jack stereo iPod MP3 12 USB port iPod MP3 players 13 Eject Press to eject CD 14 NEXT Press to...

Page 74: ...hen the system is running keep windows and door closed To prevent battery run down the central A C and heating systems will not operate if the charging system is not working properly When the A C system is running park at least 4 feet 1 5 m from other vehicles or buildings to allow sufficient air flow through the condenser core Separate driver and passenger heating ventilation and air conditioning...

Page 75: ...atures may cause drowsiness and affect alertness while driving Keep the temperature comfortable but not too high Passenger s section temperature setting The temperature displayed on the passenger s side HVAC control unit is the actual temperature in the passenger s area 22132 To increase or decrease the temperature set point in the passenger s area press on the or the sign Pressing these buttons w...

Page 76: ... footwell Panel 22136 Air is sent to panel registers The foot damper is closed Temperature Degree Selector Toggles the HVAC control unit temperature units between Fahrenheit and Celsius The driver s section must be on Also toggles the 22133 outside temperature units displayed on the telltale panel AIR REGISTERS AIR REGISTER Three adjustable driver air registers in the dashboard and one near the do...

Page 77: ...hts and the Driver Information Display DID Indications and warnings are presented according to three levels of attention required Level 1 THE TELLTALE LIGHTS The highest level of attention The telltale lights are temporary and exceptional they present information critical to safety or vehicle integrity Level 2 THE POP UP MESSAGES The second level of attention The pop up messages appear in the Driv...

Page 78: ...o 1600 RPM CAUTION Never allow the engine to go into the red field This could lead to severe engine damage 06729 Speedometer mph km h Indicates the vehicle speed in miles per hour mph and kilometers per hour km h The LEDs above the instrument work in conjunction with AWARE Adaptive Cruise Braking ACB system Refer to Prevost Aware Adaptive Cruise Braking paragraph for further details 06730 Turbo bo...

Page 79: ...tion system will automatically derate and stop the engine in 30 seconds Stop at the first safe place where the problem can be checked If the temperature remains below or exceeds the normal temperature range the cooling system should be checked for problems STOP telltale light 06732 Engine oil pressure psi Indicates the engine oil pressure in psi When the oil pressure is too low the STOP telltale l...

Page 80: ...n the secondary system but remains normal in the primary system the front axle service brakes will not function but the drive and tag axle service brakes will operate normally although if there is a leak in any pneumatic system Sec Pri Park Acc the primary system might eventually lose its air pressure as well depending on the nature and size of the leak In the event of any air pressure loss in any...

Page 81: ... pressure is lost with each apply release cycle The spring brake modulation will only function two or three times depending on the amount of secondary air pressure that was on hand when the primary brake pressure was lost Once the secondary air pressure drops below 60 psig the park spring brakes are fully applied and cannot be released until pressure is restored Do not drive the coach when the bra...

Page 82: ...el 06736 Indicates the amount of fuel remaining in the fuel tank At the beginning of the red area there is approximately 48 gallons 182 liters left in the tank NOTE A pop up message will appear in the DID informing that there is only 24 gallons 92 liters left in the fuel tank ...

Page 83: ...e ACB is engaged with a cruise speed set and the forward vehicle is in range the FORWARD VEHICLE DETECTED telltale light illuminates indicating the ACB system is actively tracking the forward vehicle Green The vehicle ahead of you is detected by the radar Flashing red Impact alert The vehicle ahead of you is to close The driver must take immediate evasive action by applying more braking power and ...

Page 84: ... for service Cruise control Indicates that the cruise control is enabled Cruise control set speed Indicates that a specific cruising speed is set and stored in the memory 06740_A High exhaust system temperature HEST Illuminates to notify the driver of potentially hazardous exhaust gas temperature at the exhaust system diffuser WARNING During regeneration exhaust temperature may reach up to 1200 F ...

Page 85: ...rical system active faults will appear A diagnostic message indicating alternator 1 or alternator 2 with failure mode open circuit will come in sight 06740_E Intake air preheater on wait before starting Illuminates when the intake air preheater element is in function Wait until this telltale light has turned off before starting the engine For more information on this feature refer to paragraph Col...

Page 86: ... messages are displayed in the DID More than one message see Acknowledging Messages below can be active at the same time A displayed message can be replaced by a new message provided the new message has a higher priority Only fault codes that have a direct impact on vehicle operation are displayed All fault codes are stored in the appropriate ECU for access by service technicians STOP Telltale Lig...

Page 87: ... messages are displayed again when the ignition key is turned to the START position or they can be read in the DID menu Refer to Other Features for more information on the DID menus DRIVER INFORMATION DISPLAY The DID Driver Information Display is located in the center of the instrument cluster It displays digital gauges main menus and sub menus that provide necessary and important information to t...

Page 88: ...the ENTER or ESCAPE button to display the list of available menus 2 Use the UP DOWN button to scroll up or down through the menus 3 Use the ENTER button to open a menu 4 Use the ESCAPE button to return to the previous menu or display or to cancel a setting or operation To change settings To change a setting like the clock for example 1 Use the UP DOWN button to increase or decrease the numerical v...

Page 89: ...MENTS 4 47 PA1628 H3 41 H3 45 Operator s Manual In alternate mode use the multi function lever as follows Move the lever up UP Move the lever down DOWN Push the lever away from you ENTER Pull the lever towards you ESCAPE ...

Page 90: ...ams Verifications And Information Pictograms DRIVER INFORMATION DISPLAY GAUGES MENU PICTOGRAMS Pictogram Description Engine oil temperature Outside air temperature A C A C compressor pressure This pictogram is displayed with A C compressor suction pressure value Low Side and discharge pressure value High Side Accessories air pressure Normal pressure should be between 95 and 125 psi Voltmeter This ...

Page 91: ...gear position I Shift transmission Indicate the current transmission gear position on the Volvo I Shift transmission R reverse N neutral D drive M manual mode Battery state of charge This pictogram is displayed with the state of charge of the 12 volt and 24 volt battery banks ...

Page 92: ... down Allison Transmission Oil Or Filter Replacement Required This pictogram may be displayed with many different messages Pay attention to the displayed message which can advise that the transmission oil or filter change is necessary Refer to Appendix C for more information on the Allison transmission prognostic features oil life monitor filter life monitor transmission health monitor Trailer Bra...

Page 93: ...System Pressure High This pictogram indicates that the A C system pressure is too high If the A C pressure is too high the compressor clutch is disengaged but the fan remains activated NOTE When outside temperature is high it is possible and normal for that pictogram to appear A C System Pressure Low This pictogram indicates that the A C system pressure is too low If the A C pressure is too low th...

Page 94: ...cting DIAGNOSTIC VIEW ACTIVE FAULTS ELECTRICAL SYSTEM and see the fault messages NOTE To prevent discharge of the batteries when the engine in not running some functions are automatically switched off if the batteries voltage drops below 24 0 volts for more than 30 seconds Set the ignition key to the OFF position and then turn the ignition key to the ON position to reactivate the functions for a p...

Page 95: ...indicates that the lavatory compartment is occupied This pictogram will appear only when the engine is shut down in order to advise the driver of the presence of a passenger in the lavatory compartment during a stop Lavatory assistance request If the vehicle is moving this pictogram indicates that a passenger has activated the lavatory compartment emergency call button Differential lock option Thi...

Page 96: ... Displayed With Fuel Consumption Value Of The Vehicle Proper Units For The Displayed Value Are Written Under The Pictogram Liters 100km Km Liter Mpg Liters Hour Percentage Of Trip Made With Regenerated Electricity With Optional PRIME System This pictogram is displayed with the percentage of trip done with electricity produced with engine negative torque braking deceleration Leg Fuel Consumption Th...

Page 97: ...ears if a fire is detected in the engine compartment while the vehicle is on the road An audible alarm informs the driver when a fire is detected In case of fire detection when parked parking brake applied engine running or not the electric horn is activated to alert the driver Refer to Section 7 Safety Features and Equipment WARNING In case of a fire stop the vehicle immediately stop the engine a...

Page 98: ...ogram Baggage Compartments Locked Confirm that all the baggage compartment doors are locked Baggage Compartments Unlocked Indicates that at least one baggage compartment door is unlocked Adaptive Cruise Braking ACB Not Available Indicates that the Adaptive Cruise Braking system is disabled Engine Brake Engine brake is disabled OFF mode Engine Brake Auto Mode Indicates that the engine brake is in t...

Page 99: ... like a passenger car The multi function lever is located on the left side of the steering wheel while the optional transmission retarder lever is located on the right side of the steering wheel Switches for the electric horn and the air horn are located directly on the steering wheel MULTI FUNCTION LEVER MULTI FUNCTION LEVER 23133 The multi function lever is used to operate the following 1 Turn S...

Page 100: ...is released WARNING Before using the windshield washers in cold weather heat the windshield with the defroster to prevent icing and reduced visibility 6 Windshield Wipers Turn the lever counterclockwise to activate the windshield wipers The first position activates the wipers intermittently The second position is the slow speed and the third position is for high speed wiping CAUTION To avoid scrat...

Page 101: ... refer to Cruise Control paragraph in this section 3 Cancel cruise control For the cruise control operating instructions refer to Cruise Control paragraph in this section 4 Resume cruise control For the cruise control operating instructions refer to Cruise Control paragraph in this section 5 12 Left Sunshade Right Sunshade Press and hold the button to lower the left or right sunshade Press twice r...

Page 102: ...e Brake Off Press this button to cancel operation of the transmission retarder On vehicles equipped with engine brake this button is a momentary switch that will cancel the Engine Brake LOW or Engine Brake HIGH mode and switch the engine brake to AUTO mode On vehicles so equipped an engine brake switch located in the dashboard can be used to cancel completely OFF mode the engine brake NOTE Engine ...

Page 103: ...the Retarder Using the Hand Lever RETARDER HAND LEVER 07043 With the retarder enabled and the accelerator pedal released move the output retarder lever clockwise from the first to the sixth position The braking effect occurs as soon as the accelerator pedal is released The braking level for each position is as follows Position Braking level up to Initial Varies with brake pedal position No effect ...

Page 104: ...r secondary circuits drops below 85 psi If this occurs stop the coach determine the cause of the pressure loss before proceeding The brake pedal can be used in conjunction with the transmission retarder Refer to Transmission Retarder in this section WARNING Immediately report any brake system problem to the nearest Prevost or Prevost approved service center or to your company WARNING Do not fan or...

Page 105: ...ft or Downshift arrow button when in DRIVE to request the next higher or lower range One press changes gears by one range If the button is held down the selection will scroll up or down until the button is released or until the highest or lowest possible range is selected Protection mechanisms inhibit selecting ranges that are not appropriate for the current speed or which may damage driveline com...

Page 106: ...park P position Select N Neutral and apply parking brake when the vehicle is left unattended An audible alert will sound if the engine is stopped and the parking brake is not applied WARNING Before leaving driver s seat always put the transmission in NEUTRAL and apply parking brake WARNING The vehicle service brakes or park brake must be applied whenever NEUTRAL is selected to prevent unexpected v...

Page 107: ...shift to second When slowing the transmission will automatically downshift to first range Low ranges provide progressively greater engine and retarder braking power the lower the range the greater the engine and retarder braking effect 3 4 Third and fourth ranges Select these ranges when driving on moderate grades or when load and traffic conditions limit speed WARNING Service brake should not be ...

Page 108: ...SHIFT SELECTOR The pushbutton shift selector has four gear positions R N D and M R Reverse N Neutral D Drive M Manual program It is not possible to shift neither directly from R position to D or M position nor from D or M position to R position N position must be selected first If the driver executes such gear shifts the transmission will shift automatically to N position R N D or M DISPLAY Status...

Page 109: ...ced to idle Eco Roll can be used during normal driving with the accelerator pedal or while in cruise control mode Eco Roll is only available when the engine brake is in Auto mode First set the dashboard Engine Brake switch to the ON position When Eco Roll is enabled the DID shows E When Eco Roll intervenes the selected gear displayed in the DID 7 12 will change momentarily to N1 or N2 Eco Roll dis...

Page 110: ...in the DID along with the INFORMATION telltale and an audible warning If there is not enough air pressure in the I Shift air tank a low air supply message will appear in the DID along with the INFORMATION telltale light and an audible warning Start the engine and allow the air pressure to build in the tank Wait until the message and the telltale light turn off before attempting to shift the transm...

Page 111: ...e engine The Hill Start Assist telltale light in the instrument cluster will blink to indicate that the feature is temporarily disabled If a Hill Start Assist fault occurs the Hill Start Assist telltale light in the instrument cluster will illuminate and the feature is permanently unavailable until the fault is repaired When Hill Start Assist is enabled it activates automatically but only when the...

Page 112: ...ector from the D position to the M position This function can be used for all 12 forward gears To return to the automatic drive mode set the pushbutton shift selector back to the D position M Position It is possible to drive the vehicle with full manual gear changing or take over from the automatic gear changing system whenever required Gear changing is done by first selecting the manual position ...

Page 113: ...afts or driveline must be removed or disconnected Do not attempt to push or pull start the vehicle Failure to disconnect the driveshaft remove the drive axle shafts or lift the drive wheels off the ground before towing will cause serious damage to transmission Non compliance with the above requirements will void warranty CAUTION Make sure axle shafts or driveshaft are installed correctly after tow...

Page 114: ......

Page 115: ...ENU 16 DIAGNOSTICS MENU 18 PRE TRIP ASSISTANCE OPTION MENU 19 DATA LOG MENU 21 RESET TRIP DATA 22 AFTERTREATMENT MENU 22 INTELLIGENT SLEEP MODE ISM 24 TRANSMISSION RETARDER 24 ENGINE BRAKE 24 VOLVO ENGINE BRAKE VEB 25 CRUISE CONTROL AND ENGINE BRAKE 26 ANTILOCK BRAKING SYSTEM ABS TRACTION CONTROL SYSTEM TCS ELECTRONIC STABILITY CONTROL ESC 26 ANTILOCK BRAKING SYSTEM ABS 26 TRACTION CONTROL SYSTEM ...

Page 116: ...6 MANUAL LIFT OPERATION 41 SEATS RECONFIGURATION 47 WHEELCHAIR RESTRAINT SYSTEMS 47 4 POINT SECUREMENT WITH FLOOR ANCHORAGE 47 4 POINT SECUREMENT WITH ANCHORAGE TO PASSENGERS SEAT PEDESTALS 48 WHEELCHAIR LIFT SYSTEM THRESHOLD WARNING SYSTEM TWS ADJUSTMENT 49 ADJUST AIMING OF ACOUSTIC SENSOR BEAM 49 TEST AIM OF ACOUSTIC SENSOR BEAM 50 ADJUST ACOUSTIC SENSOR TIMING 50 WHEELCHAIR LIFT REMOVAL FOR STO...

Page 117: ...on process alone does not generate enough heat A dosing system injects a mist of diesel fuel into the exhaust system to increase and maintain the aftertreatment system temperature Exhaust temperature must be above 572 F 300 C to initiate the oxidation catalyst which in turn oxidizes the injected diesel fuel molecules to achieve up to 1200 F 650 C exhaust temperature at the particulate filter This ...

Page 118: ...ight will illuminate In that situation engine performance is limited Perform a parked regeneration IMMEDIATELY to avoid further derate and prevent from entering into Level 4 LEVEL 4 flashing ATD SERVICE REQUIRED ENGINE SHUTDOWN ACTIVE A serious engine problem has occurred The DPF may be over its maximum capacity If a stationary regeneration is still not initiated a standard Engine Protection Shutd...

Page 119: ...and urgency of a manual stationary regeneration DPF REGENERATION telltale light If stationary regeneration is not performed this telltale light will blink indicating that a stationary regeneration is required immediately If stationary regeneration is still not performed engine power derate and shutdown sequence may occur as per level 1 to level 4 sequence To initiate a stationary regeneration Park...

Page 120: ...izes certain metals If a disconnected connector comes into contact with the DEF solution it must be replaced immediately to prevent the DEF solution from creeping further into the copper wiring which takes place at a speed of about 2 4 in 60 mm per hour CAUTION Diesel Exhaust Fluid DEF is a nontoxic aqueous solution of urea 32 5 and ultra pure water 67 5 Urea is a compound of nitrogen that turns t...

Page 121: ...uid DEF Consumption DEF consumption is related to fuel consumption In order to meet EPA requirements DEF tanks are sized so one refill will be necessary every two refill of the fuel tank Selective catalytic reduction Driver warning and inducement SCR system components must not be removed altered or modified in any way In order to protect the SCR system from tampering inducement measures will occur...

Page 122: ...linking DEF TANK EMPTY REFILL DEF TO AVOID 5 MPH LIMIT ENGINE IN DERATE 3 beeps Engine torque reduction of 25 4 DEF tank empty and one 1 hour of operation in engine derate mode blinking DEF TANK EMPTY REFILL DEF TO AVOID 5 MPH LIMIT ENGINE IN DERATE 3 beeps Engine torque reduction of 40 5 DEF tank empty and either 1 Diesel fuel refueling done with a fuel level sensor reading increase of 15 or more...

Page 123: ...eshooting code solid POOR DEF QUALITY DETECTED ENGINE IN DERATE 5 MPH 8KM H LIMIT IN XXX MINS 3 beeps Engine torque reduction of 25 5 Poor DEF quality detected and four 4 hours of operation with active diagnostic troubleshooting code solid SERVICE DEF 5 MPH 8KM H LIMIT NEXT VEHICLE STOP 3 beeps Engine torque reduction of 40 6 Diesel fuel refueling done with a fuel level sensor increase of 15 or mo...

Page 124: ... operation with active SCR system tampering diagnostic troubleshooting code confirmed solid SCR SYSTEM FAULT ENGINE IN DERATE 5 MPH 8KM H LIMIT IN XXX MINS constant tone Engine torque reduction of 25 4 Reached four 4 hours of operation with active SCR system tampering diagnostic troubleshooting code confirmed solid SCR SYSTEM FAULT REPAIR NEEDED 5 MPH 8KM H LIMIT NEXT VEHICLE STOP constant tone En...

Page 125: ...Transmission Oil Life 10 Battery State Of Charge 11 Electric Cooling Fan Status Display Settings 1 Language 2 Units 3 Time Date 4 Favorite Display Setting 5 Display Light 6 Change Password Fuel Data 1 Fuel Flow ECO 2 Trip Fuel Used 3 Distance to Empty Diagnostics 1 View Active Faults 2 View Inactive Faults 3 Cluster Self Test 4 Part Number 5 Reset Inactive Faults 6 Vehicle Tests Time Distance 1 Ti...

Page 126: ...current status of important functions in the vehicle 1 Current Gear Position I Shift transmission only Indicates the current gear position selected on the I Shift transmission D drive N neutral R reverse M manual 2 Outside Temperature 3 Engine Oil Temperature Selecting this gauge will display the engine oil temperature 4 Transmission Fluid Temperature 5 Prevost Liaison Compass 6 Accessories Air Pr...

Page 127: ...isplays the state of charge of the 12 volt and 24 volt systems expressed in percentage 11 Electric Cooling Fan Status Displays the speed and the state of both Charge Air Cooler and radiator cooling fans expressed in percentage from 0 to 100 FUEL DATA MENU The Fuel Data menu provides information on the fuel consumption of the vehicle in various situations For example how much fuel has been used how...

Page 128: ...2 selection which allows the operator to see the distance travelled since the last reset Average trip speed is also shown By specifying the distance to your destination the vehicle can calculate the estimated time of arrival ETA 1 Time And Date Adjust time and date with this menu The instrument cluster has its own internal battery so the date and date setting is keep in memory even if the vehicle ...

Page 129: ...in mile or km using ENTER and UP DOWN buttons PREVOST LIAISON OPTION MENU The Prevost Liaison system provides cellular communication between the driver and the fleet operator The driver can send and receive short text messages which are visible through the Driver Information Display The following menus are available 1 Read Message Quick Response only available if there is a message available 2 Sen...

Page 130: ...it to the system to calculate new value from the point of resetting Fuel Flow Trip Fuel Used Average Trip Speed DISPLAY SETTINGS MENU The Display Settings menu is used to change languages and units The password time and date can also be changed The backlight and contrast of the display screen can be adjusted 1 Language 2 Units Use this function to select desired unit formats for Distance miles or ...

Page 131: ... confirm repeat steps 1 3 to change Gauge 2 and Gauge 3 if needed 5 Display Light The Display Light menu has three sub menus Contrast Adjust the contrast with the UP DOWN button and press ENTER button to confirm Backlight In this menu the display lighting can be adjusted relative to other instrument lighting with the UP DOWN button Night Day Use the Night Day menu to choose a dark background with ...

Page 132: ... proper functioning of the following components Telltale lights Analog gauges Display Speakers The following table describes the available tests To cancel a test press the ESC button Telltale lights test Telltales illuminate for approximately five seconds Press the Esc button to cancel the test Analog gauges The indicators move forwards and backwards between the end positions They do not show any ...

Page 133: ...e of the test modes is active To cancel an active test turn the ignition switch to the OFF position or press ESCAPE button select Terminate Tests Forced States submenu and then press ENTER button twice TEST will disappear from the DID status line For further information concerning these functions refer to section 06 Electrical under Available Test Modes and Limp home Modes paragraphs of the Mainte...

Page 134: ...rvice brake for 60 seconds After applying and holding the service brake for 60 seconds the DID will display the amount of pressure drop in the brake system Before starting the test through the DID complete the following Chock the wheels to prevent the vehicle from rolling Start the engine and check that the brake systems air pressure is greater than 100 psi Turn engine off Release the parking and ...

Page 135: ...h measurement before each new trip or leg using the Reset Trip Data menu Available information for the trip or leg is Trip distance miles or km Trip fuel average mpg liter 100km km liter Trip fuel used gallons or liters Trip duration on cruise control hours Trip duration with engine rpm greater than economy rpm hours Trip duration while engine rpm is greater than the desire maximum rpm RPM Limit s...

Page 136: ...MENT MENU This menu permits to the driver to initiate a stationary regeneration to check the status of the aftertreatment system and to interrupt regeneration 1 Request Parked REGEN Use this function to initiate a stationary parked regeneration 2 ATS Status The Aftertreatment status sub menus provide information about the conditions required for performing regeneration The status can be OK regener...

Page 137: ...el 4 see Diesel particulate filter clogging sequence Engine indicator lamp 3 Cancel REGEN From the Aftertreatment main menu you can cancel a REGEN cycle PASSWORD MENU Certain functions are password protected These passwords give the user access to all password protected functions The default password is 0000 1 Password The following menus are password protected and marked with a key symbol in the ...

Page 138: ...ion retarder is a vehicle slowing device not a vehicle stopping device It is not a substitute for the service braking system The service brake must be used to bring the vehicle to a complete stop The retarder is provided with control buttons on the steering wheel and a lever on the steering column refer to Section 4 Controls and instruments NOTE Extended use will raise the temperature of the trans...

Page 139: ...tches Engine brake LOW and engine brake HIGH When set to the engine brake LOW mode 50 of the engine brake power will be applied when the driver releases the accelerator pedal Using engine brake HIGH will apply 100 of the braking power It must be noted that since engine brake LOW and engine brake HIGH will reduce vehicle speed upon release of the throttle pedal they may negatively impact fuel consu...

Page 140: ...g and to minimize the stopping distance in any road condition On slippery roads and more generally in emergency situations over braking frequently induces wheel locking Wheel locking greatly increases breaking distance on any road surface Locked wheels also impede directional control and cause severe tire abrasion An antilock braking system provides maximum braking performance while maintaining ad...

Page 141: ...SP system will continue to apply the necessary amount of braking pressure automatically to the appropriate wheels to mitigate a potential rollover Yaw Control is a feature that reduces the risk of loss of control If a vehicle s tires start to slide during a turn Yaw Control counteracts the tendency of that vehicle to spin or yaw thereby reducing the risk of loss of control Many factors including r...

Page 142: ...is stopped or when traveling at low speed while the wheels are not spinning slipping or losing traction 2 Let up momentarily on the accelerator to relieve torque on the gearing allowing the DCDL to unlock 3 Resume driving at normal speed using good driving judgment KNEELING SYSTEM This system lowers the front end enabling passengers to get on and off the coach without any difficulty To operate 1 S...

Page 143: ...by a valve located on the lateral control panel The valve can be switched to either the wheels up or wheels down position The axle will be automatically raised or lowered by air pressure according to the valve position Refer to Section 4 Controls and Instruments The tag axle service brakes operate only when the tag axle is in the wheels down position Never lower the tag axle while the coach is mov...

Page 144: ...e burner varies depending on the heat requirement The water temperature is controlled by the built in water thermostat The water circulation pump remains in operation as long as the heater is operating even during the regulated intervals and during the delayed cut out of the heater The pump can also be operated independently of the heater by means of an appropriate circuit The heater can be switch...

Page 145: ...lected 1 Display shows 2 Push selection button 3 or 6 until you get the right day of the week 3 Push enter button 5 to confirm day 4 Push selection button 3 or 6 to adjust hours 5 Push enter button 5 to confirm hours 6 Push selection button 3 or 6 to adjust minutes 7 Push enter button 5 to confirm minutes and to return to standard display Set time and day with 12h mode selected 1 Display shows 2 P...

Page 146: ...ay and time and next step day can be adjusted 6 Push selection button 3 or 6 to adjust day 7 Push enter button 5 to confirm day 8 Push selection button 3 or 6 to adjust hours 9 Push enter button 5 to confirm hours 10 Push selection button 3 or 6 to adjust minutes 11 Push enter button 5 to confirm minutes standard display appears Only in 12h mode after adjustment of time 12 Push selection button 3 ...

Page 147: ...uipped with a fault diagnosis system using coded light signals the equipment on indicator operation indicator flashes Refer to the following table PREHEATER TROUBLESHOOTING AND MAINTENANCE Refer to the Valeo manual for more information NOTE If there are no preheater faults the preheater will go through a normal start cycle and regulate based on thermostat setting NOTE Switch on the preheating syst...

Page 148: ...ger the operator withdraws the platform from the vehicle deploy and raises it to floor height The passenger is placed on the platform and then lowered to the ground The passenger departs and the operator returns the platform to the stowed position in the vehicle One individual can manually operate the lift when normal power is not present A manual release mechanism is provided to ease the task of ...

Page 149: ...tion Lifting frame Assembly is hinged to front of carriage and to center of platform raised by single hydraulic cylinder attached to carriage Manual pump handle Used to manually operate hydraulic backup pump and pressure release valve when electrical power is not available Also used to rotate platform release shafts Platform Curbed area where passenger resides while being raised to vehicle or lowe...

Page 150: ... operate lift until the problem is corrected Stand clear of doors and platform and keep others clear during operation OPERATING INSTRUCTIONS Safety Precaution To operate the wheelchair lift the coach must be parked on a flat and level surface with the parking brake applied Inspect the lift before each use as described in the RICON Operator Manual 32DF9T15 under paragraph Pre Operation Lift Inspect...

Page 151: ... Do not allow an untrained person to operate lift Do not allow anyone to stand on bridgeplate A bent bridgeplate can interfere with the platform as it raises and lowers Lock wheelchair brakes before raising or lowering platform power chair users should turn off power and set brake Use great care in wet conditions the wheelchair brakes are less effective if its tires or the platform are wet Do not ...

Page 152: ...es ground STOW IN Platform retracts into vehicle or stows PLATFORM POSITION WITH INTERMEDIATE HEIGHT OPTIONAL FEATURE Normal Lift Operation To Enter Vehicle Before operating lift be certain vehicle is safely parked on a level area away from traffic Provide at least 10 feet 3 meters space for lift operation and passenger boarding The lift operator must take special care to ensure that area is clear...

Page 153: ...tion an interlock system prevents releasing of the parking brake and a transmission inhibit feature prevents gear selection when either the lift compartment door or the sliding door is open Enable lift control pendant by turning on POWER switch located on pendant A person that uses the wheelchair lift while standing does not require mobility aid equipment is referred to in this manual as a Standee...

Page 154: ... stops at floor height and bridgeplate lowers onto vehicle floor WARNING Verify that rear edge of bridgeplate lies flat on floor along its entire edge and does not create a tripping hazard 12 EXIT PLATFORM Advise passenger to carefully enter vehicle 13 BUCKLE SAFETY BELT 14 LOWER HANDRAILS Press release button at base of handrail and lift the left handrail upward out of its socket Lower handrail t...

Page 155: ...l platform stops at ground level and rollstop opens completely 10 UNBUCKLE SAFETY BELT 11 EXIT PLATFORM Carefully assist passenger off of platform 12 LOWER HANDRAILS Press release button at base of handrail and lift the left handrail upward out of its socket Lower handrail to platform Repeat for right handrail 13 STOW PLATFORM Press and hold IN button until platform reaches STOW height and then fu...

Page 156: ...the Platform 1 Fully open sliding door and lift compartment door Ensure that there are no obstacles in the path of the lift 2 Take the manual backup pump handle secured inside the manual pump box H3 Series or attached to the inner side of the lift compartment door X3 Series 3 Engage either keyed release shaft with the pump handle 4 Rotate the keyed release shaft turn as indicated on adjacent decal...

Page 157: ...ft handrail To Manually Raise the Platform 1 Verify that rollstop is up closed Pull rollstop control knob out and rotate fully clockwise if it isn t up 2 Close the backup pump release valve by pushing the actuating rod A DOWN release valve should already be closed NOTE pumping the handle raises the platform when the release valve is closed 3 Insert pump handle into backup pump socket B then pump h...

Page 158: ... pull the manual backup pump release valve actuating rod A UP until the platform begins to lower opening the release valve lowers platform 3 Allow the platform to reach ground level 4 Pull rollstop control knob out and rotate fully counterclockwise Rollstop must lie flat on ground 5 Carefully assist passenger off of platform 6 Push the backup pump release valve actuating rod back DOWN until lightl...

Page 159: ...ferred to slightly high This alignment eliminates interference between the platform and enclosure when pushing the platform into the enclosure LIFTING ARM AND CARRIAGE AT SAME HEIGHT 3 Verify that rollstop is up closed Pull rollstop control knob out and rotate fully clockwise if it isn t up 4 Lift the left handrail upward out of its socket Lower handrail to platform Repeat for right handrail CAUTI...

Page 160: ...y CAUTION The platform must lock in place when fully stowed Check platform retention by attempting to pull platform outward it must not move 8 If platform does not lock rotate either platform release shaft turn direction opposite to orientation shown on adjacent decal to re engage lock release shaft Platform must be fully stowed before rotating shaft 9 Verify that stow lock striker is engaged and ...

Page 161: ...chorage to passengers seat pedestals Refer to Q Straint publications included in the wheelchair restraint plastic pouches for further details 4 POINT SECUREMENT WITH FLOOR ANCHORAGE This securement system includes 4 wheelchair tiedown retractors to secure wheelchair to vehicle floor Occupant securements lap and shoulder belts that integrate to the rear wheelchair restraints Floor anchorages instal...

Page 162: ...upant Restraint Secure the wheelchair occupant in the following manner Fix the lap belt to the pins on the retractors of the rear restraint belts Adjust the lap belt so it sits snug across the hips Make sure that you place the lap belt buckle on the center aisle side Fasten the shoulder belt to the pin on the lap belt buckle A retractor adjusts shoulder belt length automatically WARNING A snug fit...

Page 163: ...elt should not be worn or twisted Avoid pinching the belt and or hardware Do not wear over rigid or breakable objects such as eyeglasses pens or keys as these may cause injuries CAUTION The safety belt buckle provided with the red release button must always be located on the center aisle side To unfasten the belts press the red release button on the shoulder belt buckle first and then unfasten the...

Page 164: ... place wheelchair and passenger at rear of platform Rollstop rear barrier should be up Raise platform to floor level This normal platform motion with wheelchair and passenger aboard should not actuate TWS If LED does flash buzzer will also sound and module red light will flash turn sensor adjustment screw slightly counterclockwise NOTE If an adjustment is made repeat the previous step where wheelc...

Page 165: ...latform to minimum height using the telescopic leg cranks before moving it WARNING For better stability keep the platform at minimum height when moving WARNING Never deploy the platform from enclosure while standing on the telescopic legs WARNING Telescopic legs were designed to support and move the platform only do not use as a work table WARNING Before moving platform make sure that floor is lev...

Page 166: ...ER FEATURES PA1628 H3 41 H3 45 Operator s Manual When re inserting platform into compartment make sure that carriage wheels are properly aligned over the L H side triangular rail before removing telescopic legs ...

Page 167: ...ATION 6 OPERATIONAL SEQUENCE FIRE 7 STARTING THE VEHICLE AFTER TRIGGERING OF A FIRE ALARM 7 TIRE PRESSURE MONITORING SYSTEM TPMS OPTIONAL 8 DESCRIPTION 8 SETTINGS MENU 8 LIMP HOME BELT 10 LOWER ALTERNATOR FAILURE 11 SPARE WHEEL 11 CHANGING A WHEEL 11 SUPER SINGLE TIRE REPLACEMENT 12 EMERGENCY AIR FILL VALVES 12 EMERGENCY AND PARKING BRAKES 13 JACKING POINTS 13 HYDRAULIC JACK 15 TOWING THE VEHICLE ...

Page 168: ... AND EQUIPMENT PA1628 H3 41 H3 45 Operator s Manual BACK UP ALARM 19 ESSENTIAL FUNCTIONS TO OPERATE THE VEHICLE BASIC LIMP HOME FUNCTIONS 19 AVAILABLE FUNCTIONS 19 ENGINE PROTECTION SYSTEM 20 AUTOMATIC ENGINE SHUTDOWN 20 ...

Page 169: ...mergency exit tilt up the release bar and push the bottom of the window outwards as illustrated below The window is hinged from the top and will not fall out A telltale light on the dashboard illuminates when a window is opened Refer to Section 4 Controls and instruments for more information To close the window tilt up the release bar and pull the window back Push down the release bar to lock shut...

Page 170: ... a time ROOF ESCAPE LATCHING EMERGENCY ENTRANCE DOOR OPENING An unlatch air valve located on the front wall close to the entrance door allows emergency depletion of the door and locking cylinders Another unlatch valve is located in the front service compartment and allows emergency opening from outside the cabin To open the door in an emergency situation first turn the unlatch valve in the directi...

Page 171: ...the trapezoidal windows in the first row indicates the location of fire extinguishers Instructions for use are found on the extinguishers WARNING Make sure you know how to operate the fire extinguishers in case of an emergency FIRE EXTINGUISHER UNDER FIRST ROW SEAT 23136 In The Driver s Personal Compartment An optional fire extinguisher may be located in the driver s personal compartment located o...

Page 172: ...e box cover These reflectors comply with FMVSS 125 Federal Motor Vehicle Safety Standards JACK AND TOOLS A kit for jacking up the vehicle and changing wheels is stored in the first curb side baggage compartment The kit includes One 12 ton bottle jack A wheel nut wrench and lever FIRST BAGGAGE COMPARTMENT 13015t 1 1 bottle jack 2 2 wheel nut wrench and lever 3 3 box containing three triangular refl...

Page 173: ... seconds after the fire alarm starts The operator must be prepared to bring the vehicle to a safe stop as soon as the alarm sounds Steering may become difficult after engine shutdown If more time is required the DELAY ENGINE STOP switch may be pressed and released for an additional 15 second delay WARNING The extinguisher discharge may cause an obscuring cloud behind and near the vehicle 1 The red...

Page 174: ...lock the sensor in place and prevent unfastening The telltale panel indicator illuminates for 3 seconds when the ignition switch is turned ON to check the display operation and the communication between the display and the vehicle multiplex system This confirms the communication between the TPMS display and CECM Settings Menu Set Wheel ID Learn Wheel ID This menu allows learning new wheel sensors ...

Page 175: ...ft to right and then moves to the next axle counting axles from front to rear The display activates the next wheel parameter each time a wheel is done This parameter is use by the vehicle electronic to activate an audible signal on the vehicle thus providing a feedback to the user that he can move to the next wheel The spare Tire can be done by selecting the axle wheel spare which is internally en...

Page 176: ... to the previous menu Pressing OK when EXIT is highlighted exits without changes Display Settings Units Languages Backlight Intensity Key Sound turns key press sound ON OFF Tire Axle Configuration Pressing the up down arrow when the number of tires is highlighted allows flipping the number to 2 or 4 which are the only valid choices Refer to Appendix E for Troubleshooting Guide on TPMS system LIMP ...

Page 177: ...stop on the side of the road Apply the parking brake Make sure the coach is parked safely away from traffic Set up the triangular reflectors in accordance with applicable highway regulations CHANGING A WHEEL To access the spare wheel compartment lower the front reclining bumper To do so pull on the release handle located in the front electrical and service compartment The bumper will lower gradual...

Page 178: ...PER SINGLE TIRE REPLACEMENT Increase tire pressure to 125 lbs in2 862 kPa if you are using the supplied 365 70 R 22 5 spare tire to replace a super single tire on the drive axle In this particular configuration spare wheel is to be used for emergency situation only and for temporary use Do not exceed 50 mph 80 km h Repair and re install original super single wheel and tire as soon as possible Adap...

Page 179: ...the driver s seat NOTE Only use the parking brake to supplement the service brake to stop the vehicle in emergency conditions The stopping distance will be considerably longer than when using normal service brake NOTE Before releasing the parking brake by pushing down the control valve knob check the pressure gauges to make sure that the brake system air pressure is greater than or equal to 95 psi...

Page 180: ...ARNING The suspension of the vehicle must be in the normal ride position before jacking JACKING POINTS ON FRONT AXLE I BEAM AXLE 10000 JACKING POINTS ON FRONT AXLE IFS 16095 JACKING POINTS ON DRIVE AXLE 11005 WARNING Always unload or retract the tag axle before jacking the vehicle from the front and drive axle jacking points to prevent damage to suspension components JACKING POINTS ON TAG AXLE 110...

Page 181: ... Do not push or tilt load off jack TOWING THE VEHICLE The vehicle can be transported on a low bed semi trailer of adequate gross axle weight capacity When transporting a vehicle in this manner apply parking brake and shut down the engine Block all wheels and secure vehicle with tie downs Check that overall height will clear obstacles on the route to follow and obtain required permits The vehicle c...

Page 182: ...inadequate when towing With automatic semi automatic or manual transmission the axle shafts or driveshaft must be disconnected to avoid serious damage to the transmission Do not attempt to push or pull start the coach 2 If required raise the front of the coach then install wooden blocks underneath front tires to allow lifting equipment to reach under the front axle Tow eyes as lifting point 1 Use ...

Page 183: ...a safe distance is kept between the front of the coach and the tow truck This space ensures that coach does not suffer damages when being towed CAUTION Make sure axle shafts or driveshaft are installed correctly after towing Tighten axle shaft and driveshaft nuts to the correct torque settings Do not invert shafts TOWING WITHOUT LIFTING CAUTION When towing vehicle without lifting use only a tow tr...

Page 184: ...E TOWING MODE If the standard towing procedure can t be followed due to road condition or local road regulations tunnels bridges etc follow the alternate procedure described below CAUTION This procedure applies only to coaches with D series Volvo I Shift transmissions AMT D provided with alternate towing mode software Forward towing only Reverse towing backing up is not allowed with this procedure...

Page 185: ...d the vehicle Splash guards may be installed behind each dual wheel of the drive axle to prevent stone projectiles from being thrown at the tag axle wheels BACK UP CAMERA An optional back up camera is available which provides the driver with visual assistance when backing up The TV monitor is mounted on the left side pillar It switches ON automatically when the transmission is in the reverse R ran...

Page 186: ...blem has been detected and the driver must respond immediately to the problem The vehicle must be safely pulled off the road and stopped In some instances the engine must be switched off immediately AUTOMATIC ENGINE SHUTDOWN Prior to an actual automatic shutdown the engine will automatically derate go to idle and then stop as the vehicle speed gets below 2 mph 3 km h The engine shutdown protection...

Page 187: ... 5 TAR OR OIL 6 INSECTS 6 TREE SAP 6 LAVATORY MAINTENANCE 6 WASTE WATER TANK 6 FILLING THE LAVATORY WASTE WATER TANK 7 DRAINING THE LAVATORY WASTE WATER TANK 7 DRAINING THE LARGE LAVATORY WASTE WATER TANK 7 FRESH WATER RESERVOIR 7 FILLING THE FRESH WATER RESERVOIR 8 DRAINING THE FRESH WATER RESERVOIR 8 CLEANING CABINET 8 FLUID LEVEL VERIFICATION 8 ENGINE OIL LEVEL 8 TRANSMISSION FLUID LEVEL 9 ALLI...

Page 188: ...NG SYSTEM AIR FILTERS 15 DRIVER S AREA AIR FILTER 15 CABIN AIR FILTER 16 FILTERS IN THE OVERHEAD COMPARTMENTS 16 HOSE INSPECTION 16 HOSE SERVICE LIFE 16 LUBRICATION 16 WHEELS AND TIRES 16 WHEEL BEARINGS 17 SERVICE BRAKE TEST 17 PARKING BRAKE TEST 17 EXTERIOR LIGHTING VERIFICATION 17 EXTERIOR LIGHTING TEST MODE 17 ACTIVATING THE TEST MODE 17 STOPPING THE TEST MODE 17 USING THE TEST MODE 18 GENERAL ...

Page 189: ...ure of the stain apply one of the two methods explained below to remove stains and marks on wool plush Method One 1 Apply a nonflammable solvent to stained area with a clean white absorbent rag 2 Clean stain by starting at the outer edges of the stain and working in toward the center 3 Blot affected area frequently with a clean dry absorbent cloth to prevent stain rings caused by excess solvent WA...

Page 190: ... water spots and soap traces using a clean damp cloth or sponge Dry with a clean soft cloth Remove grease tar or oil stains with a clean cloth or sponge and an all purpose or solvent type vinyl cleaner Apply a colorless vinyl or leather protective product to maintain the luster and pliability of the plastic or vinyl surface WINDOWS Clean the inside of the windows with a solution of one part vinega...

Page 191: ...d waxing of the vehicle exterior will help protect the finish and luster The paint finish is attacked by the abrasive effects of airborne particles and corrosive pollutants Before washing the exterior of the vehicle close the fresh air dampers using the REC button located on HVAC control panel Install keyhole protectors to prevent water from penetrating Rinse vehicle with water to remove all loose...

Page 192: ... driver can dump it into the optional auxiliary lavatory waste water tank until a suitable dump location can be reached The main lavatory waste water tank is then filled with clean water and the process continues NOTE The fresh water tank also drains into the lavatory waste water tank One must take into account this fact to avoid an overflow Routine draining and filling of lavatory tanks should be...

Page 193: ... caps CAUTION Lavatory tanks should be serviced only at suitably equipped stations NOTE It is unlawful to dump lavatory waste water tank contents in any location other than those designated as such When a complete tank draining is required clean main tank by repeating the draining and filling operations while leaving the auxiliary lavatory waste water tank drain valve opened Close valves and drop ...

Page 194: ...lavatory wall It can be used to attach a garden hose for lavatory cleaning To use connect a fresh water supply to the connection in the engine compartment identified as Cleaning Kit located next to the fresh water reservoir fill coupling To prevent freezing during cold weather drain the hose after every use FLUID LEVEL VERIFICATION Periodic inspection of oil and fluid levels is the most economical...

Page 195: ...e compartment rear door and is located on the left side of the engine To check the transmission fluid level a cold check and a hot check must be performed A cold check must be made when the transmission fluid is between 60o F and 120o F 16o C and 50o C NOTE Perform the cold check first to verify the transmission fluid level before performing the hot check To prevent dirt and foreign matter from en...

Page 196: ...nd TRANSMISSION FLUID LEVEL DIPSTICK 07006 Replace dipstick and tighten the filler tube cap until the rubber seal is correctly seated CAUTION Do not overfill transmission fluid reservoir Severe damage may result I SHIFT TRANSMISSION FLUID LEVEL 1 Vehicle should be on horizontal ground when oil is changed 2 Do not check oil level straight after a journey incorrect measurement Undertake the check on...

Page 197: ...als fitted as part of the manufacturing process The bearings are greased for life and there is no need or facility for re lubrication COOLANT FLUID LEVEL Coolant level is correct when coolant reaches the middle of the surge tank sight glass when cold ambient temperature Fill the tank as necessary with the same 50 50 water antifreeze mixture normally used Do not mix two different types of coolant R...

Page 198: ... for cracks and signs of abrasion on the blades that could indicate contact with debris or obstruction during operation 3 Check the bottom of the shroud cover and remove debris that could have accumulated In sub zero winter area also check for snow and ice accumulation that could block the fan blades rotation 4 Open the fan shroud as necessary remove top and bottom hex screws shown below to facili...

Page 199: ...od condition and the nozzle is free of obstructions Keep fire extinguishers clean PRIMARY FUEL FILTER A primary fuel filter is installed on the engine This filter may consist of a filter cartridge with a drain valve at the bottom or a filter cartridge a water separation bowl and may have a fuel heater built in It is used to prevent water from entering the fuel system The primary fuel filter should...

Page 200: ...N 03032 ALTERNATOR DRIVE BELTS These belts have automatic belt tensioner to keep the correct tension without adjustment A C COMPRESSOR BELT TENSION ADJUSTMENT The air conditioning compressor is driven by two V belts BELT TENSIONER Belt tensioning is applied through the tensioner adjustment screw B Loosen lock bolt A prior adjustment Tighten lock bolt A to 43 lbf ft once completed Belt tension shou...

Page 201: ...r filter when a red marker is displayed or after a maximum of two years Reset by pressing on the indicator s extremity The filter restriction indicator is located on the engine air intake duct AIR FILTER RESTRICTION INDICATOR 01052_2 A C AND HEATING SYSTEM AIR FILTERS For maximum air conditioning and heating system efficiency air filters should be inspected and cleaned as required in the maintenan...

Page 202: ... can cause severe damage to the equipment as well as increase operating costs due to lost fluids Treat fuel and oil leaks as an immediate fire hazard WARNING Personal injury and property damage may result from fire caused by leaking flammable fluids Hose Service Life Hoses have a limited service life Thoroughly inspect hoses annually Look for surface damage or indications of twisted worn crimped c...

Page 203: ...ne stopped and brake pedal fully applied A convenient way to proceed to the service brake test is with the use of the DID menu Air Leakage Monitor For more information refer to Driver Information Display DID Menus in Section 5 Other Features PARKING BRAKE TEST Release parking emergency brake Pump service brake pedal until air pressure drops to 65 psi 448 kPa Make sure the warning buzzer operates a...

Page 204: ...ing cluster telltale light illuminates Activate the hazard warning flashers and check that the corresponding cluster telltale lights illuminate Press the headlights rocker switch in first position and confirm that the instrument panel illuminates Press the headlights rocker switch in second position and confirm that the headlights illuminate Turn on the high beams and check that the corresponding ...

Page 205: ...RAL RECOMMENDATIONS Understand basic principles of vehicle operation Always maintain the vehicle in good running condition Do not drive with low fuel If the fuel tank runs dry the engine will not start until the air is bled from the fuel system Refer to Maintenance Manual for more information ...

Page 206: ...rake has not been applied when foot pressure is removed from the brake pedal Always follow the procedures described in this manual Unless stated otherwise shut off the engine before performing all servicing lubrication and maintenance tasks Do not attempt to push or pull start the coach Damage may result if towed with the axle shafts or driveshaft connected Two chemical fire extinguishers are unde...

Page 207: ...CARE AND MAINTENANCE 8 21 PA1628 H3 41 H3 45 Operator s Manual COMPONENTS IDENTIFICATION MAY DIFFER SLIGHTLY FROM ACTUAL VEHICLE 24039_5 ...

Page 208: ...teering knuckle pins 28 Coolant filter conditioner 9 Steering damper cylinder 29 Engine air filter restriction indicator 10 Emergency parking brake overrule tank 30 Engine air filter 11 Secondary air tank 31 Engine oil dipstick and filler tube 12 Kneeling air tank 32 DEF tank 13 Air dryer 33 Diesel particulate filter 14 Height control valve rear 34 SCR catalytic converter 15 Wet air tank 35 Diesel...

Page 209: ...IN COMPONENTS 24039_3 41 HVAC air filter driver s unit 46 Coolant preheater 42 A C receiver tank 47 A C system passenger s overhead console 43 Refrigerant moisture indicator 48 Upper windshield defrost unit 44 A C compressor 49 Condenser coil 45 HVAC air filter passenger s unit ...

Page 210: ... the Coach Check that the vehicle is equipped with a wheel nut wrench spare door keys spare belts reflectors and jack Check that baggage doors and service compartment doors close properly Check for good tightness and fit Check condition of wheels and rims Especially look for cracks missing nuts bent or broken studs Check condition of tires properly inflated no serious cuts bulges tread wear or any...

Page 211: ...d headlights washer reservoir fluid level and add if necessary Drain accessory air tank by opening drain cock Close drain cock when completed Step 6 Front of the Coach Check for damage and clean if dirty Check windshield wiper arms for proper spring tension Check wiper blades for any damage dead rubber and attachment to arm Check clearance and identification lights they should be clean Check high ...

Page 212: ...ck automatic transmission oil level using the pushbutton shift selector see Appendix C Check that there is enough fuel in the tank Perform a parking brake test Check both primary and secondary pressure gauges Refer to Other Verifications in this section Perform the exterior lighting verification using the test mode Refer to Other Verifications in this section Walk around the vehicle and listen for...

Page 213: ...N 11 PROPELLER SHAFT 11 BRAKES 11 BRAKE CHAMBER EFFECTIVE AREA 11 AIR SYSTEM 11 ANTILOCK BRAKING SYSTEM ABS 11 TROUBLESHOOTING AND TESTING 12 AUTOMATIC TRACTION CONTROL ATC ELECTRONIC STABILITY CONTROL ESC 12 STEERING 12 ELECTRICAL SYSTEM 12 AXLES 13 I BEAM FRONT AXLE 13 FRONT AXLE IFS INDEPENDENT FRONT SUSPENSION 13 DRIVE AXLE 13 TAG AXLE 13 SUSPENSION 13 I BEAM FRONT AXLE 13 INDEPENDENT FRONT SU...

Page 214: ...15 OIL SPECIFICATIONS 15 ENGINE 15 ALLISON TRANSMISSION 15 VOLVO I SHIFT TRANSMISSION 15 DIFFERENTIAL 15 POWER STEERING RESERVOIR 15 PRE HEATING SYSTEM 16 PLATES AND CERTIFICATION 16 SAFETY CERTIFICATION 17 DOT CERTIFICATION PLATE 17 EPA ENGINE LABEL 17 VEHICLE IDENTIFICATION NUMBER VIN 18 COACH FINAL RECORD 18 ...

Page 215: ...TECHNICAL INFORMATION 9 3 PA1628 H3 41 H3 45 Operator s Manual H3 41 OVERALL DIMENSIONS 18527_2 ...

Page 216: ...9 4 TECHNICAL INFORMATION PA1628 H3 41 H3 45 Operator s Manual H3 41 OVERALL DIMENSIONS 18527_3 ...

Page 217: ...TECHNICAL INFORMATION 9 5 PA1628 H3 41 H3 45 Operator s Manual H3 45 OVERALL DIMENSIONS 18525 ...

Page 218: ...9 6 TECHNICAL INFORMATION PA1628 H3 41 H3 45 Operator s Manual H3 45 OVERALL DIMENSIONS 18525_2 ...

Page 219: ...TECHNICAL INFORMATION 9 7 PA1628 H3 41 H3 45 Operator s Manual H3 SERIES WITH WHEELCHAIR LIFT OVERALL DIMENSIONS 18525_3 ...

Page 220: ...615 LBS 16608KG 38 565 LBS 17493KG Gross Vehicle Weight Rating G V W R 2 53 000 lbs 23 665 kg Front axle Gross Axle Weight Rating G A W R 16 500 lbs 7 500 kg Drive axle G A W R 22 500 lbs 10 230 kg Tag axle G A W R 14 000 lbs 6 365 kg NOTE Curb weight is given as an indication only and is subject to vary from coach to coach mostly due to optional equipment The Gross Vehicle Weight Rating G V W R a...

Page 221: ...e and emissions system related components provided the biofuel used in the blend conforms to ASTM D6751 B1 to B5 blends conform to ASTM D975 and B6 to B20 blends conform to ASTM D7467 Also any engine performance problem related to the use of biodiesel fuel would not be recognized nor considered as Volvo or Prevost s responsibility However Volvo engines are certified to comply with U S EPA and Cali...

Page 222: ...d tire and wheel specifications see Prevost tire pressure tabulation in Coach Final Record or special specification chart affixed next to the DOT certification plate WARNING Special tire selection may lower maximum allowable speed limit even below posted speed limit For maximum safety check with tire manufacturer BELTS A Alternator I Idler T Tensioner C Crank WP Water pump AC A C compressor Belt a...

Page 223: ... SPL250 BRAKES The features of the braking system include a dual system where the front and rear circuits are completely independent from each other The brakes are air operated disc type brakes The emergency parking brakes are located on the drive To ensure a constant running clearance between pads and disc the brakes are equipped with a non wearing automatic adjuster mechanism BRAKE CHAMBER EFFEC...

Page 224: ... DB where individual wheel brake applications are used to improve vehicle traction The EC 60 advanced model controller also provides ABS based stability features referred to as Electronic Stability Control Refer to Maintenance Manual Section 12 Brake and Air System for more information on this system CAUTION Even with ESC equipped vehicles the driver remains responsible for ensuring vehicle stabil...

Page 225: ...ing banjo type Oil lubricated wheel bearings Factory pre adjusted caster TAG AXLE Prevost hollow square beam Unitized wheel bearings maintenance free SUSPENSION Goodyear rolling lobe type air springs bellows are used throughout I BEAM FRONT AXLE 2 Bellows 12 2 Shock absorbers 4 Radius rods 1 Transverse radius rod 1 Height control valve 1 Anti roll bar 2 diameter INDEPENDENT FRONT SUSPENSION IFS 2 ...

Page 226: ...ir cooler Rubber insulated from the body Expansion tank above radiator and remote mounted System pressure 14 psi 185o F thermostat Full system capacity 26 2 US gal 99 l Coolant filter FUEL SYSTEM Polyethylene 222 US gallons 840 liters fuel tank located in middle of second baggage bay heating and a c section includes Anti spill device Safety filler cap on each side of coach Pressure relief valve El...

Page 227: ...r use with reciprocating compressors using refrigerant R 134a and with evaporator temperatures above 40 F 40 C OIL SPECIFICATIONS ENGINE For the Volvo D13M engine we recommend using SAE 10W30 Volvo Premium Motor Oil VDS 4 5 or other Volvo Approved VDS 4 5 oils Volvo VDS 4 5 oils exceed API service category Ck 4 oils ALLISON TRANSMISSION The Allison transmission must be filled with Castrol TranSynd...

Page 228: ...ating voltage 20 28 V DC Electric power consumption without water pump 110 watts Dimensions L Inch mm W H 24 01 610 mm 9 69 246 mm 8 66 220 mm Weight lb kg 41 88 19 PLATES AND CERTIFICATION The main components of the vehicle such as engine transmission axles and the chassis are identified by different serial numbers It may be necessary to locate these numbers for warranty purposes In addition opti...

Page 229: ...er applicable certification labels are affixed to the applicable components DOT CERTIFICATION PLATE This certifies that vehicles manufactured by Prevost Car Inc comply with all Federal Motor Vehicle Safety Standards at the time of manufacture Information such as date of manufacture model year gross vehicle weight rating tire types and inflation pressure is also etched on this plate The DOT certifi...

Page 230: ...te processing The VIN is also stamped on the DOT certification plate affixed behind the driver s seat VEHICLE IDENTIFICATION NUMBER 18680 NOTE Record the VIN in the vehicle documentation and keep with company records The VIN will normally be used for vehicle registration service reference needs and for obtaining vehicle insurance coverage COACH FINAL RECORD The Coach Final Record is a record of al...

Page 231: ...ity Program Bendix Dispositif électronique de contrôle de la stabilité E Eco Roll FAP Filtre À Particules Diesel Particulate Filter DPF FDA Following Distance Alert Alerte de distance FED Fluide d Échappement Diesel Diesel exhaust fluid DEF GECU Gear selector Electronic Control Unit Unité de commande électronique du sélecteur de vitesses G MIC Guide Microphone Microphone du guide HVAC Heating Vent...

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Page 233: ...ITERATURE 2 NOTICE 3 DECLARATION OF THE MANUFACTURING DEFECTS TO THE GOVERNMENT OF THE UNITED STATES 3 DECLARATION OF THE MANUFACTURING DEFECTS TO THE CANADIAN GOVERNMENT 3 DECLARATION OF THE MANUFACTURING DEFECTS TO PREVOST CAR INC 3 ...

Page 234: ...rature are available on request and at low cost These can be helpful to mechanics and drivers alike Maintenance Manual Operator s Manual Parts Manual Service Center Directory To order call Prevost Parts toll free 1 800 463 8876 or write to PREVOST PARTS INC 2955 A Watt Street Sainte Foy Quebec Canada G1X 3W1 Specify the complete vehicle serial number Allow 30 days for delivery ...

Page 235: ...HTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline DECLARATION OF THE MANUFACTURING DEFECTS TO THE CANADIAN GOVERNMENT If you stay in Canada and if you believe that your vehicle has a s...

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Page 237: ... message No Response ModA52 Active indicates a power problem on the module or a DL0 BBUS MUX network problem b Check reset circuit breaker CB5 c Check replace fuse F65 d Probe gray connector on module to see if it is powered 2 Verify that the engine ECM is powered and gets the ignition signal a Check reset circuit breaker CB8 Check replace fuse F74 b Check reset circuit breaker CB2 Check replace f...

Page 238: ...ment air intake or the sensor wiring Instruct the driver to manually control the temperature by playing with the passenger set point Set above 22 C 72 F to heat and below 22 C 72 F to cool Entrance door does not open nor close using the control buttons Defroster fan not functioning Windshield wipers not functioning in speed 1 or intermittent Module AE47 is not powered or is faulty 1 Check the SYST...

Page 239: ...heck the SYSTEM DIAGNOSTIC menu of Driver Information Display DID Select FAULT DIAGNOSTIC and ELECTRICAL SYSTEM The message No Response ModA47 Active indicates a power problem on the module A DL0 BBUS MUX network problem would show the same message but doesn t produce these symptoms 2 Check reset circuit breaker CB1 3 Check replace fuse F45 4 Probe gray connector on module to see if it is powered ...

Page 240: ...ered or is faulty 1 Check the SYSTEM DIAGNOSTIC menu of Driver Information Display DID Select FAULT DIAGNOSTIC and ELECTRICAL SYSTEM The message No Response ModA51 Active indicates a power problem on the module A DL0 BBUS MUX network problem would show the same message but doesn t produce this symptom 2 Check reset circuit breaker CB8 3 Check replace fuse F107 4 Probe gray connector on module to s...

Page 241: ...Check the SYSTEM DIAGNOSTIC menu of Driver Information Display DID Select FAULT DIAGNOSTIC and ELECTRICAL SYSTEM The message No Response ModA54 Active indicates a power problem on the module A DL0 BBUS MUX network problem would show the same message but doesn t produce this symptom 4 Check reset circuit breaker CB5 5 Check replace fuse F135 6 Probe gray connector on module to see if it is powered ...

Page 242: ...ehicle is parked A single light a group of LED lights or another function of the vehicle is not functioning The multiplex outputs are protected in current by an internal soft fuse When an output is shorted it turns OFF and stays OFF until the soft fuse is reset Turn the ignition key to the OFF position and turn to the ON position again This resets all soft fuses No backlighting in the instrument c...

Page 243: ...EM PROGNOSTICS 3 NORMAL PROGNOSTICS INDICATION AT ENGINE START 3 OIL LIFE MONITOR 3 FILTER LIFE MONITOR 4 TRANSMISSION HEALTH MONITOR 5 DIAGNOSTIC TROUBLESHOOTING CODES DTC ALLISON 5TH GENERATION CONTROLS 7 DIAGNOSTIC TROUBLESHOOTING CODES DTC OVERVIEW 7 DIAGNOSTIC TROUBLE CODE RESPONSE 8 DIAGNOSTIC TROUBLESHOOTING CODES DTC LIST ALLISON 5TH GENERATION CONTROLS 9 ...

Page 244: ... shaft stopped Oil level sensor present and working 5 Correct fluid level is displayed as shown 6 Low fluid level is displayed as shown The number indicates the number of quarts of fluid the transmission requires 7 High fluid level condition with the number of quarts in excess is displayed as shown NOTE Confirm a low fluid level condition by making a manual fluid level check 8 To exit the Oil Leve...

Page 245: ...or 3 seconds after the bulb check If Prognostics features are disabled the TRANSMISSION SERVICE indicator does not illuminate again after the bulb check OIL LIFE MONITOR The display message denotes the calculated remaining life of the transmission fluid This value is based on the established life for the required baseline fluid and then is continuously adjusted for cumulative effects of such opera...

Page 246: ...ter life indicator pressure switch signals the transmission control module when fluid exiting the main filter drops below a predetermined pressure Both the main and lube filters must be changed when the TRANSMISSION SERVICE indicator shows the main filter should be changed Filter Change Notification Once the programmed threshold for maximum filter pressure drop has been observed and verified the d...

Page 247: ... the indicator will be lit upon each initialization of the TCM and will remain on steady during all vehicle operation until service is performed and the indicator is reset If the transmission health monitor mode has been accessed via the shift selector a TRANS HEALTH OK or TRANS HEALTH LO is displayed An acceptable clutch life status is displayed as TRANS HEALTH OK An unacceptable clutch life stat...

Page 248: ... down to 00 Some number from 9 to 0 Some number from 9 to 0 3rd press Filter Life Monitor F M Present life of filter is acceptable OIL FILTER OK Present life of filter is unacceptable REPLACE FILTERS 4th press Transmission Health Monitor T M An acceptable clutch life status is displayed as TRANS HEALTH OK TRANS HEALTH OK An unacceptable clutch life status is displayed as TRANS HEALTH LO TRANS HEAL...

Page 249: ... algorithm Historical codes which are by definition inactive are codes that are no longer failing their algorithm but are retained in the TCM in order to help the technician analyze possible causes and provide them direction if the vehicle is brought in before they are cleared from the queue DTCs can be cleared manually by the operator or they clear automatically from last d5 to first d1 in the qu...

Page 250: ...the following methods 1 Press simultaneously the Upshift and Downshift arrow buttons at the same time on the pushbutton shift selector 2 Press any range button D N or R on the pushbutton shift selector 3 After approximately 10 minutes of inactivity at the pushbutton shift selector the diagnostic mode automatically exits and returns to normal operating mode 4 Turn off power to the TCM shut off the ...

Page 251: ...939 datalink C1313 Retarder Request Sensor Failed High No May inhibit retarder operation if not using J1939 datalink P0122 Pedal Position Sensor Circuit Low Voltage No Use default throttle values Freezes shift adapts P0123 Pedal Position Sensor Circuit High Voltage No Use default throttle values Freezes shift adapts P0218 Transmission Fluid Over Temperature Yes Use default sump temp P0562 System V...

Page 252: ...S Attempt 4 th then 6 th P0734 Incorrect 4 th Gear ratio Yes DNS Attempt 5 th then 3 rd P0735 Incorrect 5 th Gear ratio Yes DNS Attempt 6 th then 3 rd then 2 nd P0736 Incorrect Reverse Gear ratio Yes DNS Lock in Neutral P0741 Torque Converter Clutch System Stuck Off Yes None P0752 Shift Solenoid 1 Valve Performance Stuck On Yes DNS P0776 Pressure Control Solenoid PCS 2 Stuck Off Yes DNS RPR P0777 ...

Page 253: ...efault throttle values P2184 Engine Coolant Temperature Sensor 2 Circuit Low Input No Use default engine coolant values P2185 Engine Coolant Temperature Sensor 2 Circuit High Input No Use default engine coolant values P2637 Torque Management Feedback Signal A Yes Inhibit SEM P2641 Torque Management Feedback Signal B Yes Inhibit LRTP P2669 Actuator Supply Circuit Voltage 2 Open HSD2 Yes SOL OFF Inh...

Page 254: ... Pressure Control Solenoid 6 PCS6 Stuck On Yes DNS RPR P2812 Pressure Control Solenoid 6 PCS6 Control Circuit Open Yes DNS SOL OFF hydraulic default P2814 Pressure Control Solenoid 6 PCS6 Control Circuit Low Yes DNS SOL OFF hydraulic default P2815 Pressure Control Solenoid 6 PCS6 Control Circuit High Yes DNS SOL OFF hydraulic default U0073 CAN Communication Bus 1 Off No Use default values U0074 CA...

Page 255: ...hes F 05 Flame detector Wiring Defective flame detector Damaged wiring open or short circuit Replace flame detector 6X Flashes F 06 Temperature sensor Wiring Defective temperature sensor Damaged wiring open or short circuit Replace temperature sensor 7X Flashes F 07 Fuel solenoid valve Wiring Defective solenoid valve Damaged or corroded wiring open or short circuit Replace solenoid valve 8X Flashe...

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Page 257: ... problem Antennas power is short circuited or defective Cycle the ignition between the ON and OFF position then check if TPMS telltale indicator illuminates for 3 seconds Reprogram a sensor using the LEARN WHEEL ID menu Check that all antennas are properly connected using the ANTENNA STATUS menu Remove a tire to check if the sensor was installed inside YES Check TPMS ECU fuse F26 3A NO Disconnect ...

Page 258: ...has not been reprogrammed into the display Wheels have been installed without sensors One of the antennas is defective or not properly connected Check that all antennas are properly connected using the ANTENNA STATUS menu Reprogram a sensor using the LEARN WHEEL ID menu Remove a tire to check if the sensor was installed inside ...