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Jazzy 600 Series

           www.pridemobility.com

         33

V I I .   C A R E   A N D   M A I N T E N A N C E

All wheel bearings are prelubricated and sealed. They require no subsequent lubrication.

The body shroud has been sprayed with a clear sealant coating. You can apply a light coat of car wax to help

it retain its high-gloss appearance. 

Check all electrical connections. Make sure they are tight and are not corroded. Batteries must sit flat within

the battery tray, with the battery terminals facing inward, toward each other. Refer to the battery wiring label

for the correct wiring layout. 

WARNING! Even though the power chair has passed the necessary testing

requirements for ingress of liquids, you should keep electrical connections away

from sources of dampness, including direct exposure to water or bodily fluids and

incontinence. Check electrical components frequently for signs of corrosion and

replace as necessary.

Daily Checks

With the controller turned off, check the joystick. Make sure it is not bent or damaged and that it returns to the

neutral position when you release it. Check the rubber boot around the base of the joystick for damage. Visu-

ally inspect the boot. Do not handle or try to repair it. See your authorized Pride Provider if there is a problem.

Visually inspect the controller harness. Make sure that it is not frayed, cut, or has any wires exposed. See your

authorized Pride Provider if there is a problem.

Check for flat spots on solid tires. Flat spots could adversely affect stability.

Inspect the seating system, armrests, and front riggings for loose hardware, stress points, or damage. See your

authorized Pride Provider if there is a problem.

Weekly Checks

Disconnect and inspect the controller from the power base. Look for corrosion. Contact your authorized Pride

Provider if necessary.

Ensure that all parts of the controller system are securely fastened to your power chair. Do not overtighten any

screws.

Check for proper tire inflation. Pneumatic tires should be inflated to the psi/bar/kPa air pressure rating indi-

cated on the tire. If a tire does not hold air, see your authorized Pride Provider for replacement of the tube.

Check the brakes. This test should be carried out on a level surface with at least 3 feet (1 meter) of clearance

around your power chair.

To check the brakes:

1. Turn on the controller and turn down the speed level of your power chair.

2. After one second, check the battery condition meter. Make sure that it remains on.

3. Slowly push the joystick forward until you hear the electric brakes click. Immediately release the joystick.

You must be able to hear each electrical brake operating within a few seconds of joystick movement. Repeat

this test three times, pushing the joystick backwards, then left, and then right.

Monthly Checks

Check for drive tire wear. See your authorized Pride Provider for repair.

Check the caster wheels for wear. Replace them as necessary.

Check the caster forks for damage or fluttering which indicates that they may need to be adjusted or have the

bearings replaced. See your authorized Pride Provider for repair.

Check the entire power chair for loose hardware and changes in the function or performance of the power

chair. See your authorized Pride Provider for service or repair.

Keep your power chair clean and free of foreign material, such as mud, dirt, hair, food, drink, etc.

Yearly Checks

Take your power chair to your authorized Pride Provider for yearly maintenance, especially if you use your power

chair on a daily basis. This helps ensure that your power chair is functioning properly and helps prevent future

complications.

Summary of Contents for Jazzy 600 2S

Page 1: ...Including Models Jazzy 600 2S Jazzy 600 2SP Jazzy 600 3S Jazzy 600 3SP and Jazzy 600XL JAZZY 600 SERIES ...

Page 2: ...condition situation Failure to follow designated procedures can cause either personal injury component damage or malfunction On the product this icon is represented as a black symbol on a yellow triangle with a black border MANDATORY These actions should be performed as specified Failure to perform mandatory actions can cause personal injury and or equipment damage On the product this icon is repr...

Page 3: ...zzy 600 Series www pridemobility com 3 I INTRODUCTION 4 II SAFETY 5 III YOUR POWER CHAIR 17 IV ASSEMBLY 21 V COMFORT ADJUSTMENTS 23 VI BATTERIES AND CHARGING 28 VII CARE AND MAINTENANCE 32 C O N T E N T S ...

Page 4: ...se that you will not change alter or modify this product or remove or render inoperable or unsafe any guards shields or other safety features of this product fail refuse or neglect to install any retrofit kits from time to time provided by Pride to enhance or preserve the safe use of this product SHIPPING AND DELIVERY Before using your power chair make sure your delivery is complete as some compon...

Page 5: ...g weight Do not allow unsupervised children to play near the power chair while the batteries are charging Keep your hands away from the tires when driving Be aware that loose fitting clothing can become caught in drive tires Avoid exposure to rain snow ice salt or standing water whenever possible Maintain and store in a clean and dry condition Use correct tie down points for controller harness to ...

Page 6: ...necessary properly install an approved 3 pronged adapter to an electrical outlet having 2 pronged plug access Do not connect an extension cord to the AC DC converter or the battery charger Corrosive chemicals contained in battery Wear safety goggles Do not use batteries with different amp hour Ah capacities Do not mix old and new batteries Always replace both batteries at the same time Pinch Crush...

Page 7: ...d wires to Red Positive Terminal Posts Connect Black wires to Black Negative Terminal Posts Explosive conditions exist Use only AGM or Gel Cell batteries to reduce the risk of leakage or explosive conditions Keep tools and other metal objects away from battery terminals Contact with tools can cause electrical shock Do not place power chair in freewheel mode on a decline Do not place power chair in...

Page 8: ...ed and in drive mode Place unit on level ground and stand to one side when changing from drive mode to freewheel mode or freewheel mode to drive mode Unlocked and in freewheel mode Battery charger for indoor use only Contains Lead I I S A F E T Y Indicates flammable material Do not expose to heat sources such as open flame or sparks Do not transport batteries with flammable or combustible items ...

Page 9: ...actice Simply take your time and you will soon be in full and confident control as you maneuver through doorways on and off of elevators up and down ramps and over moderate terrain Below are some precautions tips and other safety considerations that will help you become accustomed to oper ating your power chair safely Modifications Pride has designed and engineered your power chair to provide maxi...

Page 10: ...06895 kPa psi x 6 89476 Incline Information More and more buildings have ramps with specified degrees of inclination designed for easy and safe access Some ramps may have turning switchbacks 180 degree turns that require you to have good cornering skills on your power chair Proceed with extreme caution as you approach the downgrade of a ramp or other incline Take wide swings with your power chair ...

Page 11: ...freewheel mode while seated on it Ask an attendant for assistance if necessary WARNING Pride recommends that you do not disconnect the batteries when the power chair is in freewheel mode as this may interfere with the function of the controller WARNING Do not place your power chair in freewheel mode while on an incline or decline This could cause the chair to roll uncontrollably on its own Braking...

Page 12: ...u feel unsure about a driving surface avoid that surface Inclement Weather Precautions Exposure of your power chair to inclement weather conditions should be avoided whenever possible If suddenly caught up in rain snow severe cold or heat while operating your power chair proceed to shelter at the earliest opportunity Thoroughly dry your power chair before storing charging or operating your power c...

Page 13: ... your power chair gently and slowly forward to push the door open Or drive your power chair gently and slowly backward to pull the door open Elevators Modern elevators have a door edge safety mechanism that when pushed reopens the elevator door s If you are in the doorway of an elevator when the door s begin to close push on the rubber door edge or allow the rubber door edge to contact the power c...

Page 14: ...e properly belted into seats approved by the vehicle manufacturer Batteries In addition to following the warnings below be sure to comply with all other battery handling information For more infor tion about your power chair s batteries see VI Batteries and Charging MANDATORY Battery posts terminals and related accessories contain lead and lead compounds Wear goggles and gloves when handling and w...

Page 15: ...eight bearing purposes such as transfers Such use may cause the power chair to tip resulting in a fall from the power chair and personal injury WARNING The controller and controller bracket are non load bearing items on your power chair Do not use the controller or controller bracket for weight bearing purposes such as transfers Such use may cause damage to these components resulting in a fall fro...

Page 16: ... aware that washing of upholstered items may reduce the resistance to flammability of the fabric Electromagnetic and Radio Frequency Interference EMI RFI WARNING Laboratory tests have shown that electromagnetic and radio frequency waves can have an adverse affect on the performance of electrically powered mobility vehicles Electromagnetic and Radio Frequency Interference can come from sources such...

Page 17: ...t assembly includes the armrests seatback and seat base The power base assembly includes two motor brake assemblies two drive wheels four caster wheels two batteries and wiring harnesses See figures 5 6 and 7 Figure 5 The Jazzy 600 Series Power Chair SEAT ASSEMBLY REAR SHROUD DRIVE WHEEL CASTER WHEEL FRONT RIGGING FOOT PLATFORM SHOWN CASTER WHEEL MANUAL FREEWHEEL LEVER SEATBACK JOYSTICK SEAT BASE ...

Page 18: ...battery tray The controller connector s are located inside the power base See figure 7 Motor Connectors This is where the controller connects to the motors Battery Connector This is where the controller connects to the batteries Controller Connector This is where the controller connects to the power module or power base Each controller uses a different type of harness Regardless of which type of c...

Page 19: ...in circuit breaker trips to prevent damage to the motors and the electronics If the circuit trips allow your power chair to rest for approximately one minute Next push in the circuit breaker button turn on the controller and continue normal operation If the main circuit breaker continues to trip repeatedly contact your authorized Pride Provider Figure 7 Jazzy 600 Series Electrical Components BATTE...

Page 20: ...ortant to remember that when your power chair is in freewheel mode the braking system is disengaged To engage or disengage the drive motors 1 Locate the lever on top of each motor 2 Pull the two levers upward to engage the drive motors drive mode See figure 8 3 Push the two levers downward to disengage the drive motors freewheel mode See figure 9 If a lever is difficult to move in either direction...

Page 21: ...er chair that are designed to be disassembled and assembled by an end user or by a qualified caregiver before using the product or making comfort adjustments NOTE Any nylon insert lock nut removed during the disassembly or adjustment of the power chair must be replaced with a new nut Nylon insert lock nuts should not be reused as it may cause damage to the nylon insert resulting in a less secure f...

Page 22: ...fore using your power chair 4 Install the controller into one of the armrests Tighten the setscrew See figure 11 5 Route the controller harness so that it cannot be pinched in the seat hinge MANDATORY Prevent controller harness damage Avoid routing the controller har ness on the outside of the armrest pad Route the harness under the armrest or toward the inside of the armrest pad Use correct tie d...

Page 23: ...ts before you disassemble the power chair WARNING Remove the occupant from the power chair before making any adjustments You may need the following to make comfort adjustments metric standard socket set and ratchet adjustable wrench thread lock Seat Height and Seat Angle Adjustment You can change the seat height to one of four positions by raising the front and rear trapeze bars If you raise or lo...

Page 24: ... position 1 Unplug the controller connector s from the power base 2 Remove the seat from the power base 3 Remove both extrusions from the bottom of the seat 4 Reposition the extrusions on a different set of mounting holes You must move both extrusions the same number of holes either forward or back wards See figure 16 5 Fasten the extrusions back onto the bottom of the seat 6 Reinstall the seat 7 ...

Page 25: ...e armrest receiver bracket See figure 17 2 Loosen the knobs 3 Slide the armrests in or out to the desired width 4 Tighten the knobs Armrest Angle Adjustment To change the armrest angle 1 Lift the armrest straight up so that it is perpendicu lar to the floor See figure 17 2 Loosen the jam nut 3 Turn the adjusting screw to raise or lower the front of the armrest 4 Tighten the jam nut to lock the adj...

Page 26: ...ud until it releases See figure 12 3 Remove the rear shroud 4 Unplug the controller connector s from the power base 5 Cut the wire tie s securing the controller harness to the armrest 6 Flip up the armrest and loosen the setscrew See figure 18 7 Slide the controller out of the armrest 8 Loosen the setscrew in the other armrest 9 Place the controller in the other armrest 10 Tighten the setscrew to ...

Page 27: ... Reinstall the hardware into the foot platform bracket and tighten Foot Platform Angle Adjustment You can adjust the angle of the foot platform To adjust the foot platform angle 1 Flip up the foot platform and locate the screw See figure 19 2 Turn the screw to raise or lower the front of the foot platform Positioning Belt Your power chair may be equipped with a positioning belt that can be adjuste...

Page 28: ...ever use an extension cord to plug in your battery charger Plug the charger directly into a properly wired standard electrical outlet PROHIBITED Do not allow unsupervised children to play near the power chair while the batteries are charging Pride recommends that you do not charge the batteries while the power chair is occupied MANDATORY Read the battery charging instructions in this manual and in...

Page 29: ...r again The batteries will now perform at over 90 of their potential 4 After four or five charging cycles the batteries will top off at 100 charge and last for an extended period Frequently Asked Questions FAQs How does the charger work The battery charger takes the standard electrical outlet voltage of 120 VAC alternating current and converts it to 24 VDC direct current The power chair batteries ...

Page 30: ...ee Both AGM and Gel Cell are deep cycle batteries that are similar in performance Refer to the specifications table for more information regarding the batteries used with your power chair WARNING Corrosive chemicals contained in batteries Use only AGM or Gel Cell batteries to reduce the risk of leakage or explosive conditions Why do my new batteries seem weak Deep cycle batteries employ a much dif...

Page 31: ...charge the batteries prior to storage Disconnect the battery harnesses and store the power chair in a warm dry environment Avoid temperature extremes such as freezing and excessively hot conditions and never attempt to charge a frozen battery A cold or frozen battery should be warmed for several days prior to recharging What about public transportation AGM and Gel Cell batteries are designed for a...

Page 32: ...rized Pride Provider Power chairs that are frequently exposed to sources of water such as incontinence should be inspected often for corrosion and electronic components may need to be replaced frequently Temperature Some of the parts of your power chair are susceptible to extreme changes in temperature Always keep your power chair between the temperatures of 18 F 8 C and 122 F 50 C In extremely co...

Page 33: ...controller from the power base Look for corrosion Contact your authorized Pride Provider if necessary Ensure that all parts of the controller system are securely fastened to your power chair Do not overtighten any screws Check for proper tire inflation Pneumatic tires should be inflated to the psi bar kPa air pressure rating indi cated on the tire If a tire does not hold air see your authorized Pr...

Page 34: ...uct with an approved disinfectant Make sure the disinfectant is safe for use on your product before application WARNING Follow all safety instructions for the proper use of the disinfectant and or cleaning agent before applying it to your product Failure to comply may result in skin irritation or premature deterioration of upholstery and or power chair finishes WARNING Never hose off your power ch...

Page 35: ...e nut and washer are reinstalled and tightened properly 11 Inflate the pneumatic tire to the psi bar kPa air pressure rating indicated on each tire 12 Remove the power chair from the blocks Battery Replacement A battery wiring diagram is printed on a decal located on the front battery tray See VI Batteries and Charging for correct battery specifications MANDATORY Battery posts terminals and relate...

Page 36: ...36 www pridemobility com Jazzy 600 Series BATTERY WIRING DIAGRAM LABEL V I I C A R E A N D M A I N T E N A N C E Figure 24 Battery Installation REAR BATTERY FRONT BATTERY ...

Page 37: ...front cover 17 Reinstall the rear shroud by aligning the side and back tabs with the holes in the main shroud Gently push down and forward until all four tabs lock into place 18 Charge the batteries See VI Batteries and Charging When to See Your Authorized Pride Provider for Service The following symptoms could indicate a serious problem with your power chair If necessary contact your authorized P...

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Page 44: ... the factory Date Inspected Inspector Quality Control Jazzy 600 Series Inclusion of all Parts Joystick Serial Number Controller Serial Number Left Motor Serial Number Right Motor Serial Number Fit and Finish Performance INFMANU2828 Product Serial ...

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