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OPERATING

INSTRUCTIONS

355 East Kehoe Blvd. 

!

 Carol Stream, IL  60188

Tel: (630) 462-8800 

!

 Fax:  (630) 462-1460

Toll Free:  1-800-PCASTLE

TABLE OF CONTENTS

PAGE

Installation ..................................................................... 2
Programming .............................................................. 2-3
Operation ....................................................................... 4
Cleaning ........................................................................ 4
Parts List ....................................................................... 5
Exploded View .............................................................. 5
Troubleshooting ............................................................ 6
Wiring Diagrams ........................................................... 6

Pictured Model 840-T8

Prince Castle’s second generation of Merlin Timers
feature a new slim design which gives you mounting
flexibility. The 840 Series Timers are designed so
each channel can be programmed independently,
and used simultaneously.  The push of a button
activates each channel, and a alarm and multi-
colored flashing channel buttons alert the operator
when timing is complete.

ELECTRICAL

840-TCE & TGB Series

230 Volts
50-60 Hz

Multi-Function Timers
Model No. 840-TCE &
840-TGB Series

This product is warranted to be free from defects in material 
and/or workmanship for a period of 1 year from date of original 
installation, not to exceed 18 months from the date of 
manufacture.
Any component which proves to be faulty in material and/or 
workmanship will be replaced or repaired (at the option of 
Prince Castle, Inc.) without cost to the customer for parts and 
labor. This equipment is portable; charges for on-location 
service (e.g., trip charges, mileage) are not included in the 
provisions of this warranty.
This warranty is subject to the following exceptions/conditions:
•  Use of any non-genuine Prince Castle parts voids this 

warranty.

•  All labor to be performed during regular work hours. 

Overtime premium (the incremental amount) will be charged 
to the customer.

•  Damage caused by carelessness, neglect and/or abuse 

(e.g., dropping, tampering or altering parts, equipment 
damaged in shipment, by fire, flood or an act of God) is not 
covered under this warranty.

•  All problems due to operation at voltages other than that 

specified on equipment nameplates are not covered by this 
warranty. Conversion to correct voltage is the customer’s 
responsibility.

•  This equipment must be serviced by Prince Castle 

Authorized Service Agency or a Prince Castle Service 
Technician during the warranty period.

LIMITED WARRANTY

840-50

8

rev

A

Printed in USA 3/06 © 2006 

http://waterheatertimer.org/Woods-timers-and-manuals.html#castle

Summary of Contents for Merlin II 840-TCE Series

Page 1: ...o be faulty in material and or workmanship will be replaced or repaired at the option of Prince Castle Inc without cost to the customer for parts and labor This equipment is portable charges for on location service e g trip charges mileage are not included in the provisions of this warranty This warranty is subject to the following exceptions conditions Use of any non genuine Prince Castle parts v...

Page 2: ...ed the timer from the carton inspect the unit for signs of damage If there is damage to the unit Notify carrier within 24 hours after delivery Save carton and packing materials for inspection purposes Contact your local dealer or if purchased di rectly the Prince Castle Customer Sales Department at 1 800 722 7853 to arrange for a replacement to be sent 2 Verify that all parts have been received Mo...

Page 3: ...ill read CKT COOK TIME To move on to the DUTY function press the selected CHANNEL BUTTON once The CHANNEL FUNC TION display reads DT1 DUTY TIME1 and 30 Seconds The Factory Preset will appear in the TIME DISPLAY 3 7 To set the DUTY TIME Press the SCAN UP Arrow Button If no DUTY TIME is desired use the S C A N D O W N Arrow Button to set the DUTY TIME to 0 00 press ENTER to store your setting 8 Once...

Page 4: ... cause damage to the overlay 10 After pressing the ENTER button the CHANNEL FUNCTION display will read DT1 DUTY TIME1 To move on to the DUTY 2 function press the selected CHANNEL BUTTON once The CHANNEL FUNC TION display reads DT2 DUTY TIME 2 and 00 Seconds The Factory Preset will appear in the TIME DISPLAY 11 Repeat steps 6 10 for DUTY 2 DUTY 3 HOLD and HOLD DUTY Settings NOTE The HOLD FUNC TION ...

Page 5: ...09S Auxillary P C Board 840 T8D 840 T16D 4 71 042 02S Display Board 5 88 653 2 4S Speaker Assy 6 840 096S Switch Panel Assy 840 T8 Series 840 110S Switch Panel Assy 840 T4 Series 7 70 048S Knob W Washer Pkg of 2 8 840 103 Chassis 840 T4 T8 840 115 Chassis 840 T8D T16D 9 72 293 05CES Power Supply 72 293 07GBS Power Supply 840 508revA Printed in USA 3 06 2006 ...

Page 6: ... still counting Wait until channels are in stop mode mode Logo Switch inoperable Replace Switch Panel D Unit enters program mode The channel is still counting Wait until channel is in stop mode but cannot change times Arrow Switch inoperable Replace Switch Panel Circuit Inoperable Replace Main Circuit Board E Unable to start stop or store Circuit inoperable Replace Switch Panel If timer presets in...

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