Princeton Truck Mounted Forklift, Operator'S Manual

Page 1: ...OPERATOR MANUAL NICAL DATA For the Princeton Truck Mounted Forklift Equipped with Reach Mast Publication Part Number 091 290 0000 Revision PB2 1803...

Page 2: ...25 1 16758 7 216...

Page 3: ...ff Lock 37 Horn 37 Hour Meter 37 Work Lights 37 Water Gauge 37 Fuel Gauge 37 Air Filter Blockage Light 38 Battery Light 38 Engine Oil Pressure Light 38 Engine Temperature Gauge 38 Transmission Control...

Page 4: ...ad 65 Using Stabilizers 65 Lifting and Placing Loads 66 Cubed Loads 66 Lifting a Cubed Load from Ground Level 67 Traveling With a Cubed Load 68 Placing a Cubed Load at Ground Level 69 Wide Loads 70 Li...

Page 5: ...Points 128 Lift Cylinder Grease Points 129 Nylon Wear Pad 130 Engine Oil 131 Engine Oil and Filter Cartridge Replacement Procedure 131 Engine Coolant 132 Engine Fuel Specification 133 Fuel Filter Car...

Page 6: ...sual Checks 162 Operational Checks 163 Grease Point Chart 164 Lift Cylinder Grease Points 166 Mast Outer Section Grease Points 167 Mast Inner Section Grease Points 168 Pantograph Mast Section Grease P...

Page 7: ...VWHP LQFOXGLQJ EXW QRW OLPLWHG WR LQIRUPDWLRQ FRQFHUQLQJ RSHUDWLRQ RSHUDWLQJ HQYLURQPHQW PRYHPHQW FRQGLWLRQ ORJRQ ORFDWLRQ DQG VLPLODU LQIRUPDWLRQ UHODWLQJ WR WKH TXLSPHQW WKH QIRUPDWLRQ 7KH XVWRPHU V...

Page 8: ...KLV SXEOLFDWLRQ DQG ZH FDQQRW DVVXPH UHVSRQVLELOLW LQ FRQQHFWLRQ KHUHZLWK RX VKRXOG QRW DVVXPH WKDW DOO DFFHSWDEOH VDIHW PHDVXUHV DUH FRQWDLQHG LQ WKLV SXEOLFDWLRQ RU WKDW RWKHU RU DGGLWLRQDO PHDVXUHV...

Page 9: ...NING ORANGE INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION YELLOW INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED MAY...

Page 10: ...s to assist them in partially meeting the requirements of 29CFR 1910 178 I OSHA s Powered Industrial Truck Operator Training Specific hazards relating to maintenance instructions and operating procedu...

Page 11: ...he forklift as electrocution will result DANGER Rollover Any machine that is used to lift and move loads may tip over if not operated correctly No matter how experienced the operator is accidents can...

Page 12: ...decals clean and readable Replace lost or damaged decals The decals and their attachment points are shown in this manual Each decal has a part number printed beside it Use this number to order a new...

Page 13: ...ume alcoholic drinks or take drugs before or while operating the machine or attachments Be aware of medicines which can cause drowsiness WARNING Working Environment Remember that rain snow ice mud loo...

Page 14: ...ught in the machinery Wear protective clothing to suit the job Examples of protective clothing are a hard hat safety shoes safety glasses a well fitting overall ear protectors and industrial gloves Ke...

Page 15: ...not leave loose articles in the operator s compartment Loose articles can fall and strike you or roll on the floor You could be knocked unconscious or the controls could get jammed If that happens yo...

Page 16: ...hydraulic function lever after the function has reached the end of its travel Excess heat is generated in the hydraulic circuit which may damage the Truck Mounted Forklift CAUTION Regulations Obey all...

Page 17: ...rall vehicle length and overhang WARNING Transport Do not attempt to transport the Truck Mounted Forklift unless you have read the mounting section of the manual very carefully CAUTION Electrical Conn...

Page 18: ...rvice provider WARNING Compressed Air When using compressed air ensure that relevant personal protection equipment safety equipment is used at all times Adhere to all company manufacturer safety infor...

Page 19: ...Repairs Do not try to do any repairs or any other type of maintenance work you do not understand Forklift Engineers have been trained in all aspects of the Forklift WARNING Hydraulic Fluid Fine jets o...

Page 20: ...possible accidents Renew whenever disturbed unless otherwise instructed Do not use Trichloroethane or paint thinners near O rings and seals WARNING Electrical Circuits Understand the electrical circu...

Page 21: ...se all necessary safety precautions when performing maintenance covered in the preventative maintenance manual Ensure that the engine is switched off the battery is disconnected and the engine and exh...

Page 22: ...e machine disconnect the battery alternator and ECU to protect the circuits and components The battery must still be disconnected even if a battery isolator is fitted Make sure the welding path is kep...

Page 23: ...rs are the safest operators Finally treat this operator manual as part of the machine Keep it clean and in good condition and ensure it is always located in the operator manual box If there is anythin...

Page 24: ...e side of the cylinder but also that the machine can be lifted for truck mounting using the rod side of the cylinder Concept Unlike a conventional forklift the Truck Mounted Forklift does not have a c...

Page 25: ...ilizers 3 Fork Face 4 Fork Carriage 5 Lift Chains 6 Mast 7 Hood 8 Hydraulic Controls 9 Steering Wheel 10 Beacon 11 Overhead Guard 12 Operator s Compartment 13 Seat 14 Work Lights x2 15 Seatbelt 16 Gra...

Page 26: ...This is a unique number given to all machines P 24 054 8C P Year of manufacture 24 Week number 054 Sequential number 8C Machine model Rated Capacity The rated lifting capacity of the machine with the...

Page 27: ...ls Decals on the machine warn you of particular hazards Each decal is attached close to a part of the machine where there is a possible hazard Read and make sure you understand the safety messages bef...

Page 28: ...ety Decals continued Seat Presence Optional 517 055 0060 Note The machine is fitted with an interlocking seatbelt The machine will not drive unless the seatbelt is engaged Part Number 517 055 0006 Par...

Page 29: ...A2 INTRODUCTION 21 Safety Decals continued Note Lower N Go only works when ignition key is in the off position Part Number 517 280 0007...

Page 30: ...A2 INTRODUCTION 22 Safety Decals continued Part Number 517 230 0003...

Page 31: ...A2 INTRODUCTION 23 Safety Decals continued Part Number 517 130 0003...

Page 32: ...Decals continued WARNING Hydraulic Pressure The hydraulic tank is pressurized and hydraulic oil may be hot To avoid injury and spillage when removing the cap stop the engine and remove the cap very s...

Page 33: ...A2 INTRODUCTION 25 Safety Decals continued Part Number 517 100 0086 Part Number 517 100 0141...

Page 34: ...Pressurized reservoir Turn off engine Allow coolant temperature to fall Remove radiator cap slowly WARNING WARNING Vapors Hot coolant steam and vapors can severely burn Stop the engine and allow it to...

Page 35: ...A2 INTRODUCTION 27 Safety Decals continued Part N o USA018 Part N o 517 230 0008...

Page 36: ...ILLING ENGINE OIL WILL RESULT IN ENGINE DAMAGE Engine oil capacity 9 2 QTS Fully Synthetic 13 F Use 5W 40 API CJ4 13 F Use 0W 30 API CJ4 517 999 0842 Check engine oil level cold at least 5 minutes aft...

Page 37: ...A2 INTRODUCTION 29 Safety Decals continued Part N umber ENG019 Part N umber 517 999 0254...

Page 38: ...s continued Keep away from pinch points masts lift chains cylinders etc Keep all shields and guards in place ENG011 WARNING Note Location of pinch point decals part number ENG011 on stabilizers and ti...

Page 39: ...ty Decals continued Note The valve bank and load chart decals in this section are only examples and may differ from those found on your machine Please check your machine for the correct part number Pa...

Page 40: ...A2 INTRODUCTION 32 Safety Decals continued Note When replacing decals always ensure the correct part number is supplied The decal part number can be found on the machine...

Page 41: ...A2 INTRODUCTION 33 Safety Decals continued...

Page 42: ...the State of California to cause cancer and birth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outsid...

Page 43: ...trols to enable you to operate the machine safely and efficiently The instruments and controls are in the following groups A Forward Reverse Pedal B Throttle C Steering Wheel D Dash Panel E Hydraulic...

Page 44: ...A2 INTRODUCTION 36 Instruments and Controls continued...

Page 45: ...Beacon The Truck Mounted Forklift is fitted with a flashing beacon The beacon is activated when the ignition is turned to the ON position If the beacon fails to work do not operate the machine Contact...

Page 46: ...il level should be checked as per the maintenance section of this manual and refilled if necessary If needed take the forklift out of operation and have it repaired Engine Temperature Gauge The engine...

Page 47: ...functions WARNING Controls If the forward reverse pedal does not return to the neutral position do NOT use the machine and contact your supervisor Forward Reverse Pedal Traveling Speed This pedal con...

Page 48: ...rted with the mast tilted back C Side Shift Left and Right This lever moves the mast to the right or left Forward movement of the lever shifts the mast to the left Backward movement of the lever shift...

Page 49: ...check the support plates If at any time the stabilizers or pads show signs of sinking the procedure must be stopped immediately the mast fully retracted and an alternative location found If in doubt...

Page 50: ...common for a large capacity conventional forklift to be used when loading trucks or trailers in a yard Do not expect the Truck Mounted Forklift to lift the load just because a conventional yard forkli...

Page 51: ...d and mast fully extended forward C Stabilizers raised and mast fully retracted backwards The following sample load capacity chart illustrates the rated stacking capacity of a Truck Mounted Forklift e...

Page 52: ...A conventional forklift is known as a counterbalanced forklift With a conventional counterbalanced forklift the position of the load remains stationary relative to the front wheels The mast does not m...

Page 53: ...d the fulcrum point is at the front wheel When the stabilizers are fully lowered the fulcrum point moves forward to the point of contact between the stabilizers and the ground This action increases th...

Page 54: ...tment Always climb aboard the vehicle properly Use the three point contact method and face the machine when you climb aboard or dismount the Truck Mounted Forklift Three point contact means that three...

Page 55: ...All the time you are working with or on the machine take care and stay alert Always be careful Always be aware of potential hazards WARNING Alcohol and Drugs It is extremely dangerous to operate mach...

Page 56: ...not operate the machine if you cannot see properly WARNING Practice Do not perform unfamiliar operations without first practicing them Practice away from the work site on a clear area Keep other peopl...

Page 57: ...ses a well fitting overall ear protectors and industrial gloves Keep cuffs fastened Do not wear a neck tie or scarf Keep long hair restrained CAUTION Regulations Obey all laws work site and local regu...

Page 58: ...he OFF position unfasten the seatbelt and exit the machine Never carry out any unauthorized alterations to the overhead guard e g lowering the roof height drilling or welding on brackets for a fire ex...

Page 59: ...ppen if the operator does not remain vigilant Always be aware of the potential danger involved when using the Truck Mounted Forklift Be aware of what action you MUST take if the machine starts to tip...

Page 60: ...the operator s compartment Seatbelt Alarm If fitted The seatbelt system now has an additional alarm option to improve operator safety The machine has always been fitted with a seatbelt interlock which...

Page 61: ...embly must be replaced immediately 1 Sit correctly in the seat Make sure the seatbelt is not twisted Push the male end C into the buckle A until it latches 2 Make sure the seatbelt is across your hips...

Page 62: ...ails to start turn the key to the stop position for 1 minute and repeat the starting procedure After starting check that all red instrument panel warnings lights have gone out and that all gauges are...

Page 63: ...y If a flashing red MIL is activated the engine must be turned off immediately Note IF THE MIL IS FLASHING TURN OFF THE ENGINE NOTIFY YOUR SUPERVISOR AND HAVE IT INSPECTED AND REPAIRED There are a num...

Page 64: ...e machine Ensure the battery isolator switch is set to the on position before attempting to start the Truck Mounted Forklift the engine will not start if the battery isolator switch is active If your...

Page 65: ...Always make sure your route is clear of obstructions and take care to avoid endangering pedestrians Always ensure the reverse beeper is functioning correctly and can be heard clearly by people around...

Page 66: ...the forward reverse pedal in the neutral position The forklift should not move Ensure no personnel are near the machine while carrying out this test Note IF A FAULT IS DETECTED DURING THE PARK BRAKE...

Page 67: ...P AND DOWN THE INCLINE Keep the forks pointed uphill Always travel in reverse when descending an incline Do not turn on an incline Never stop or start suddenly Operate all controls smoothly Watch out...

Page 68: ...ossible above the frame of the machine Keep the mast fully retracted Operating Without a Load Extend the mast fully and point the forks uphill on an incline Keep the forks as low as possible Remember...

Page 69: ...y from the direction of tip over and stay within the operator s compartment Rules for Driving on Public Roads If the forklift is to be driven on public roads be certain that all laws and regulations a...

Page 70: ...Once the machine has been dismounted from the truck or trailer the warning triangle should be folded out and locked in place so that it is clearly visible to all other road users Once the delivery is...

Page 71: ...o use Diff Lock If one or more wheels lose traction while traveling through soft or slippery ground conditions To maintain traction while traveling on slopes or inclines To improve braking and tractio...

Page 72: ...t without first Facing the machine uphill and turning the rear wheel sideways if stopped on an incline Engaging the park brake Lowering the forks to the ground Placing all controls in the neutral posi...

Page 73: ...t always be fully lowered before attempting to extend the mast When lifting a load the stabilizers must be fully lowered and raised only when the mast is fully retracted When traveling without a load...

Page 74: ...w as possible between the frame of the machine at all times Common types of cubed load would be bricks blocks bagged goods or turf grass Note Make sure the load to be lifted is stable and secure Check...

Page 75: ...enough to support the stabilizers If not place a metal or wooden support underneath which is strong enough to support the stabilizers 4 Lower the stabilizers fully 5 Tilt the mast rearwards slightly...

Page 76: ...rry the load as low as possible between the frame of the machine 2 Keep the mast retracted fully 3 Tilt the mast back 4 Do not side shift the load while traveling or turning 5 Use caution when startin...

Page 77: ...gh to support the stabilizers If not place a metal or wooden support underneath which is strong enough to support the stabilizers 4 Lower the stabilizers fully 5 Extend the mast fully 6 Lower the fork...

Page 78: ...ifted If the weight is not marked or shown on the load check the weight of the load with your supervisor or have it weighed If it is too heavy split the load and restack it CAUTION Wide Loads When car...

Page 79: ...wooden support underneath which is strong enough to support the stabilizers 4 Lower the stabilizers fully 5 Tilt the mast rearwards to secure the load 6 Raise the load to clear the ground 7 Raise the...

Page 80: ...arry the load as low as possible above the frame of the machine 2 Keep the mast retracted fully 3 Tilt the mast back 4 Do not side shift the load while traveling or turning 5 Use caution when starting...

Page 81: ...at the surface is strong enough to support the stabilizers If not place a metal or wooden support underneath strong enough to support them 5 Lower the stabilizers fully 6 Extend the mast fully to clea...

Page 82: ...nterfere with the fork placement Secure loose loads to prevent them from falling or shifting Consult your supervisor before attempting to secure a loose load Never attempt to handle a load which has b...

Page 83: ...and load center of the load to be lifted If the weight is not marked or shown on the load check the weight of the load with your supervisor or have it weighed If it is too heavy split the load and res...

Page 84: ...upport them 7 Lower the stabilizers fully 8 If it is not possible to engage the forks fully follow the procedure outlined in the section titled Double Forking until the forks are fully engaged 9 Raise...

Page 85: ...Raise the stabilizers fully 14 Check behind and back up slightly to clear the pick up area 15 Never maneuver or turn with a raised load 16 Lower the load as close to the ground as possible 17 Back up...

Page 86: ...known as double forking Remember that the lift capacity of the machine is reduced if the forks are not fully engaged To Double Fork the Load 1 Follow standard picking of loads procedure then if doubl...

Page 87: ...squarely and with care 2 Side shift the load if necessary 3 Raise the load above the level of the landing area or trailer 4 Drive forward carefully and make certain that the front of the machine does...

Page 88: ...anding area or trailer 8 Lower the load carefully 9 Tilt the mast forward to position the load and place it on the resting area 10 Raise the stabilizers slowly 11 Back up cautiously to clear the load...

Page 89: ...ooden or metal supports beneath the stabilizers Additional Precautions When Placing a Load above Ground Level Where visibility is restricted use a signal person Make certain that the landing area is o...

Page 90: ...ed mounting kit must be fitted to your vehicle for transporting the Truck Mounted Forklift Contact your Truck Mounted Forklift distributor for further details of approved mounting kits Lower N Go Aids...

Page 91: ...additional safety feature The stop lights and directional signal lights of the truck or trailer are connected to the Truck Mounted Forklift by means of an electrical cable wiring pigtail DANGER Trans...

Page 92: ...ide shift 3 Adjust the forks equally on the fork carriage to align them with the fork guides and ensure they are positively locked in place on the forkrail 4 Raise the forks to align them for entry be...

Page 93: ...8 When the hooks are over the pins lower the Truck Mounted Forklift until the hooks are JUST RESTING on the pins then retract the horizontal carriage fully 9 Dismount using the three point contact met...

Page 94: ...N Rear Bumper The rear bumper must be folded back out to full length and the locking pin and lynch pin fitted when the forklift is not being transported or removed for the purposes of loading or unloa...

Page 95: ...Remove both hitch pins 3 Disconnect the electrical pigtail 4 Mount the Truck Mounted Forklift using the three point contact method 5 Fasten your seatbelt 6 Start the engine 7 Tilt the mast fully to th...

Page 96: ...supports 12 Lower the forks to just above ground level and drive away looking in the direction of travel 13 If the chains are to be kept with the truck trailer once the forklift is clear of the truck...

Page 97: ...ons at all times Make sure all operating and directional signal lights are functioning and visible The rear bumper must be locked at full length when the forklift is not being transported Note Always...

Page 98: ...ectional signal lights of the truck or trailer are connected to the Truck Mounted Forklift by means of an electrical cable wiring pigtail DANGER Transport A manufacturer approved mounting kit must be...

Page 99: ...center the side shift 3 Adjust the forks equally on the fork carriage to align them with the fork guides and ensure they are positively locked in place on the forkrail 4 Raise the forks to align them...

Page 100: ...nsure that the rear wheel is pointing straight ahead where local and state laws allow 10 Turn the engine off 11 Dismount using the three point contact method 12 Attach both transport chains securely t...

Page 101: ...e mast CAUTION Rear Bumper The rear bumper must be folded back out to full length and the locking pin and lynch pin fitted when the forklift is not being transported or removed for the purposes of loa...

Page 102: ...e wheels slightly clear the wheel rests 6 Tilt the mast fully rearward The weight of the forklift is now on the forks and the chains have become slack 7 Turn off the engine 8 Unfasten seatbelt 9 Dismo...

Page 103: ...kit 16 Raise the forks to lower the forklift to the ground 17 Tilt the mast forward until the wheel touches the ground 18 Raise the mast slightly to pressurize the mast lift cylinder and to clear the...

Page 104: ...e kept with the truck trailer once the forklift is clear of the truck trailer connect both chain ends A through hitch pin B 23 On trailers the folding D O T bumper should be extended and pinned on bot...

Page 105: ...in contact with overhead obstructions such as bridges power lines etc DANGER Transport Do not attempt to transport the Truck Mounted Forklift on a truck or trailer that is not equipped with a mounting...

Page 106: ...r broken missing or damaged parts Check the forks mast and lift chains Check the wheels for any damage or for missing or loose wheel nuts Check the tires for cuts bulges tread depth and proper inflati...

Page 107: ...Daily Maintenance continued WARNING Hydraulic Pressure The hydraulic tank is pressurized and hydraulic oil may be hot To avoid injury and spillage when removing the cap stop the engine and remove the...

Page 108: ...Steering Wheel The steering wheel should be free of cracks or damage The steering knob should have no excess wear 5 Overhead Guard The overhead guard must not be distorted cracked or modified by drill...

Page 109: ...corroded rims 13 Side Shift Cylinder Check for leaks at the fittings and gland where the cylinder rod extends and retracts Check for scratches and nicks on the cylinder rod Check the mounts for cracks...

Page 110: ...ure that there are no missing or loose wheel nuts There should be no chunks cuts or excessive wear on the tire Check the tire for proper inflation in accordance with the manufacturer s recommended tir...

Page 111: ...Tire and Wheel Look for debris mud or binding behind and around the wheel Ensure that there are no missing or loose wheel nuts There should be no chunks cuts or excessive wear on the tire Check the t...

Page 112: ...engine is started The preheat indicator if equipped should illuminate when preheating and go out after the engine is started As the forklift is operated the temperature gauge should rise to the safe...

Page 113: ...forward reverse pedal fully in each direction The forklift should respond accordingly Release the forward reverse pedal The pedal should return to neutral and the forklift should come to an immediate...

Page 114: ...ding or jerking Stabilizers Ensure the stabilizers lower and raise fully 9 Park Brake Switch on the parking brake and attempt to drive forward and reverse If the parking brake is functioning properly...

Page 115: ...n place Mount the forklift on the rear of the truck or trailer If any unusual noises jerking or binding are noticed immediately lower the forklift to the ground and have it inspected by a forklift tec...

Page 116: ...ed to a Truck Mounted Forklift 1 Webbing To check the webbing pull the seatbelt completely out of the retractor and inspect the full length for deterioration The seatbelt must be replaced if it has an...

Page 117: ...seatbelt is disconnected that the machine will not drive If the inspection finds any damage wear or malfunction of the seatbelt the complete unit must be replaced with manufacturer recommended equipm...

Page 118: ...ons that have extreme temperature changes it may be necessary to change the hydraulic oil and engine oil to meet the ambient operating temperature as outlined in the fluid specification chart Also in...

Page 119: ...at 50 hrs 2 Servicing is required quarterly 3 Servicing of the RKM filter is required every 300 hours 4 Servicing is required at 500 hours or every 12 months whichever occurs first and every 500 hour...

Page 120: ...ntervals or Every Year 1000hr Intervals or Every 2 Year A Driver Consultation Debrief CK CK B Oil Fluid Leaks CK A CK A C Overhead Guard CK CK D Forks Fork Pins Carriage CK A CK A E Load Backrest CK C...

Page 121: ...A M Safety Decals and Data Plates In Place CK CL CK CL N Operator Manual CK CK 2 LUBRICATE AND CLEAN A Blow Off Truck CL CL B Blow Out Radiator CL CL C Lubricate All Grease Fittings G G D Lubricate Li...

Page 122: ...ing Linkage CK CK D Steer Bearing Adjustment CK CK E Steer Motor Mounting Secure CK CK F Cylinder Condition and Leaks CK A CK A 5 WHEEL MOTORS A Hoses and Fittings CK CK B Leaks CK CK C Mounting Secur...

Page 123: ...iage Bearings Condition and Tightness CK A CK A F Mast Alignment Wear Pad Adjustment CK A CK A G Carriage Alignment Wear Pad Adjustment CK A CK A H Mast Chain Rollers CK A CK A I Mast Chain Condition...

Page 124: ...ternator V Belt CK A CK A CH G Coolant Level and Condition CK A CK A CH H Coolant Hoses CK CK CK CH I Air Filter CK CK CH J Fuel Filter Cartridge CH CK CH K Water Removal From Fuel Filter Cartridge CK...

Page 125: ...Work Lights CK CK D Pedals and Cables Operation CK CK E Return To Neutral CK CK F Gauges Hour Meter Warning Lights CK CK G Differential Lock Forward and Reverse CK CK H Control Valve Levers CK CK 11...

Page 126: ...brication at each point ITEM DESCRIPTION No OF POINTS PAGE NUMBER 1 Steering Linkage 3 120 2 Spindle Housing 1 120 3 Steering Cylinder 2 120 4 FEM 2 Fork Carriage 8 121 5 FEM 3 Fork Carriage 12 122 6...

Page 127: ...A6 MAINTENANCE 119 Grease Point Chart continued...

Page 128: ...A6 MAINTENANCE 120 Grease Point Chart continued Steering Linkage Spindle Housing and Steering Cylinder Grease Point...

Page 129: ...A6 MAINTENANCE 121 Grease Point Chart continued FEM 2 Fork Carriage Grease Points...

Page 130: ...A6 MAINTENANCE 122 Grease Point Chart continued FEM 3 Fork Carriage Grease Points...

Page 131: ...A6 MAINTENANCE 123 Grease Point Chart continued Chain Rollers Grease Points...

Page 132: ...A6 MAINTENANCE 124 Grease Point Chart continued Mast Section Grease Points...

Page 133: ...A6 MAINTENANCE 125 Grease Point Chart continued Tilt Cylinder Grease Points...

Page 134: ...A6 MAINTENANCE 126 Grease Point Chart continued Side Shift Cylinder Grease Points...

Page 135: ...A6 MAINTENANCE 127 Grease Point Chart continued Mast Carriage Grease Points...

Page 136: ...A6 MAINTENANCE 128 Grease Point Chart continued Side Shift Bushing Grease Points...

Page 137: ...A6 MAINTENANCE 129 Grease Point Chart continued Lift Cylinder Grease Points...

Page 138: ...eme resistance to washout and extreme pressure The lubricant must be applied to the entire length of the channel that the nylon blocks slide in once per week This should be done after using the machin...

Page 139: ...re Note Always replace the oil filter before changing the oil to prevent any contamination of dirty oil from the oil filter a Place machine on a level surface b Loosen the oil filter cartridge cap and...

Page 140: ...comply with one of the following specifications Technical Specifications 1 50 Ethylene Glycol 50 Decalcified Water 2 50 Propylene Glycol 50 Decalcified Water Coolant concentration freeze protection an...

Page 141: ...uel and water since this will cause serious engine faults When operating the engine in ambient temperatures lower than 0 C 32 F use suitable low temperature fuel corresponding to the table below EN 59...

Page 142: ...cartridge d Lubricate the new cartridge gasket Not shown DO NOT FILL THE NEW CARTRIDGE WITH FUEL e Tighten the new empty cartridge on the diesel fuel filter support 17Nm 12 5lb ft f Tighten the water...

Page 143: ...lied with the Truck Mounted Forklift the oil should be replaced with the correct grade Some examples of commercially available oils are listed below Make sure the correct type is used in the relevant...

Page 144: ...p button after replacing the filter Note Never attempt to clean any dirty or blocked filters always replace them Servicing the Filter 1 Loosen the body clamp to remove the access cover assembly and wi...

Page 145: ...side the chain joints using high pressure compressed air The articulating links of the chain should be moved several times during this process 3 Re lubricating Make sure that the chain is slack and th...

Page 146: ...inimal residue The following are examples of commercially available chain lubricating products 1 Molykote MKLN 2 Klubber Stroctovis BHD75 3 Fuchs Stabylan G100 4 Lubriplate Chain and Cable Fluid Greas...

Page 147: ...ING Compressed Air Using compressed air can be dangerous Obey all statutory notices and apply all relevant health and safety regulations Wheel Nut Torque Torque Wheel Nut Part Number 150lb ft 503 055...

Page 148: ...EN12053 2001 1 Sound Power Level 101 LWA dB 2 Sound Pressure Level 84 LPA dB The figure below is a guaranteed sound power level to Noise for Outdoor Noise Directive 2000 14 EC 1 Guaranteed Sound Powe...

Page 149: ...use sparks Sparks could ignite the battery gas If this happens the battery could explode Even with the starter switch set to the off position some circuits will still be energized when the external po...

Page 150: ...the other end of this cable to the positive terminal on the spare battery E Connect the negative jump start cable to the negative terminal on the forklifts battery Connect the other end of the negati...

Page 151: ...ss button A repeatedly in order to fill the circuit Once the button become difficult to press your machine should be ready to start as normal Checking Water Separator Procedure If the FUEL message cod...

Page 152: ...nd lost load center and how this affects the stability and capacity of the machine Third party suppliers may not supply this information with their attachments and so only approved attachments must be...

Page 153: ...Type Serial Number XX Range XXXXXXXX XXXXXXXX Conforms in all respects to the requirements of Council Directive 2006 42 EC 98 37 EC of 22nd June 1998 on the approximation of the Laws of the Member St...

Page 154: ......

Page 155: ...LIW ZLWK 3DQWRJUDSK 1RWH 7KLV VHFWLRQ RI WKH PDQXDO GHVFULEHV WKH DGGLWLRQDO RSHUDWLQJ LQVWUXFWLRQV IRU WKH 7UXFN 0RXQWHG RUNOLIW 3DQWRJUDSK XQLW DQG VKRXOG RQO EH XVHG DV D VXSSOHPHQW WR WKH RSHUDWRU...

Page 156: ...KLV PDQXDO 51 1 3DQWRJUDSK R QRW OLIW WKH ORDG PRUH WKDQ FOHDU RI WKH EHG ZKLOH WKH SDQWRJUDSK LV H WHQGHG 51 1 DSDFLW R QRW H FHHG WKH FDSDFLW VKRZQ RQ WKH ORDG FKDUW IRU SDQWRJUDSK UHDFK GHYLFH 51 1...

Page 157: ...1752 8 7 21 3 172 5 3 0DMRU RPSRQHQWV 3DQWRJUDSK HYLFH 6FLVVRU OLQGHU 3DQWRJUDSK 0DVW LIW 5DPV GUDXOLF RQWUROV XPS 6WULSV...

Page 158: ...1752 8 7 21 3 172 5 3 6DIHW HFDOV 1RWH 7KH YDOYH EDQN DQG ORDG FKDUW GHFDOV LQ WKLV VHFWLRQ DUH RQO H DPSOHV DQG PD GLIIHU IURP WKRVH IRXQG RQ RXU PDFKLQH 3DUW 1XPEHU...

Page 159: ...1752 8 7 21 3 172 5 3 6DIHW HFDOV FRQWLQXHG 1RWH 7KHUH DUH DGGLWLRQDO 85 GHFDOV RQ ULJKW KDQG VLGH WKDW DUH QRW VKRZQ KHUH 85 3DUW 1XPEHU 85...

Page 160: ...1752 8 7 21 3 172 5 3 6DIHW HFDOV FRQWLQXHG 3DUW 1R...

Page 161: ...1752 8 7 21 3 172 5 3 6DIHW HFDOV FRQWLQXHG...

Page 162: ...WKH OHIW DFNZDUG PRYHPHQW RI WKH OHYHU VKLIWV WKH PDVW WR WKH ULJKW 0DVW RU 3DQWRJUDSK 7KLV OHYHU LV ILWWHG ZLWK D EXWWRQ ZKLFK JLYHV WKH OHYHU WZR IXQFWLRQV DQG 0DVW WHQG DQG 5HWUDFW LWKRXW WKH UHG E...

Page 163: ...WR FKHFN WKH VXSSRUW SODWHV I DW DQ WLPH WKH VWDELOL HUV RU SDGV VKRZ VLJQV RI VLQNLQJ WKH SURFHGXUH PXVW EH VWRSSHG LPPHGLDWHO WKH PDVW IXOO UHWUDFWHG DQG DQ DOWHUQDWLYH ORFDWLRQ IRXQG I LQ GRXEW SU...

Page 164: ...1752 8 7 21 3 172 5 3 GUDXOLF HYHUV FRQWLQXHG...

Page 165: ...G VORZO XQWLO WKH IURQW RI WKH IRUNV DUH DSSUR LPDWHO IURP WKH WUXFN RU WUDLOHU EHG 7LOW WKH PDVW IRUZDUG WR WKH YHUWLFDO SRVLWLRQ DQG UDLVH WKH IRUNV WR EHG KHLJKW ULYH IRUZDUG DV IDU DV SRVVLEOH ZLW...

Page 166: ...OLIW WKH ORDG PRUH WKDQ FOHDU RI WKH EHG ZKLOH WKH SDQWRJUDSK LV H WHQGHG 6LGH VKLIW HQRXJK WR FOHDU WKH DGMDFHQW SDOOHW RU KHDGDFKH UDFN 5HWUDFW WKH SDQWRJUDSK IXOO RXEOH IRUN LI QHFHVVDU WR HQVXUH...

Page 167: ...KH UHDU ZKHHO LV SRLQWLQJ VWUDLJKW DKHDG 5HYHUVH VWUDLJKW EDFN WR FOHDU WKH WUXFN RU WUDLOHU EHG ORRNLQJ LQ WKH GLUHFWLRQ RI WUDYHO RZHU WKH ORDG WR D OHYHO MXVW DERYH WKH IUDPH 6LGH VKLIW WKH PDVW WR...

Page 168: ...23 5 7 1 352 85 6 3 172 5 3 2SHUDWLQJ WKH 3DQWRJUDSK FRQWLQXHG 7XUQ WKH IRUNOLIW LQ WKH LQWHQGHG GLUHFWLRQ RI WUDYHO 6ORZO GULYH DZD ORRNLQJ LQ WKH GLUHFWLRQ RI WUDYHO...

Page 169: ...XUH H J WKH PDFKLQH LV OLIWHG RII WKH JURXQG WKH SDQWRJUDSK LV GLVDEOHG 7KLV VWRSV WKH SDQWRJUDSK EHLQJ XVHG WR PRXQW RU GLVPRXQW WKH PDFKLQH RQ WKH PRXQWLQJ NLW I WKH PDFKLQH LV PRXQWHG ZLWK WKH SDQW...

Page 170: ...WKH IRUNOLIW DQG FRPSOHWH WKH IROORZLQJ YLVXDO FKHFNV I GHIHFWV DUH LGHQWLILHG GXULQJ WKH SUH VKLIW YLVXDO LQVSHFWLRQ QRWLI RXU VXSHUYLVRU LPPHGLDWHO 3DQWRJUDSK 6FLVVRU VVHPEO KHFN IRU GDPDJH DQG EHQG...

Page 171: ...RUP WKH RSHUDWLRQDO LQVSHFWLRQV LI WKH YLVXDO LQVSHFWLRQ LQGLFDWHV DQ LPPHGLDWH VDIHW KD DUG RQVWDQWO PRQLWRU WKH JDXJHV OLVWHQLQJ IRU XQXVXDO QRLVHV ORRVH SDUWV IOXLG OHDNV DQG XQXVXDO FRQGLWLRQV I D...

Page 172: ...G JUHDVHG DJDLQ WR HQVXUH FRPSOHWH OXEULFDWLRQ DW HDFK SRLQW 1RWH 7KH JUHDVH SRLQWV OLVWHG LQ WKLV VHFWLRQ DUH VSHFLILF WR WKH SDQWRJUDSK 5HIHU WR 6HFWLRQ RI WKLV RSHUDWRU PDQXDO IRU WKH VWDQGDUG JUHD...

Page 173: ...0 17 1 1 3 172 5 3 UHDVH 3RLQWV FRQWLQXHG...

Page 174: ...0 17 1 1 3 172 5 3 UHDVH 3RLQWV FRQWLQXHG LIW OLQGHU UHDVH 3RLQWV...

Page 175: ...0 17 1 1 3 172 5 3 UHDVH 3RLQWV FRQWLQXHG 0DVW 2XWHU 6HFWLRQ UHDVH 3RLQWV WHP WHP WHP WHP...

Page 176: ...0 17 1 1 3 172 5 3 UHDVH 3RLQWV FRQWLQXHG 0DVW QQHU 6HFWLRQ UHDVH 3RLQWV...

Page 177: ...0 17 1 1 3 172 5 3 UHDVH 3RLQWV FRQWLQXHG 3DQWRJUDSK 0DVW 6HFWLRQ UHDVH 3RLQWV WHP WHP WHP WHP...

Page 178: ...0 17 1 1 3 172 5 3 UHDVH 3RLQWV FRQWLQXHG 3DQWRJUDSK UP 0LGGOH 6HFWLRQ UHDVH 3RLQWV...

Page 179: ...0 17 1 1 3 172 5 3 UHDVH 3RLQWV FRQWLQXHG 3DQWRJUDSK UP 5HDU 6HFWLRQ UHDVH 3RLQWV...

Page 180: ...0 17 1 1 3 172 5 3 UHDVH 3RLQWV FRQWLQXHG 3DQWRJUDSK UP URQW 6HFWLRQ UHDVH 3RLQWV...

Page 181: ...0 17 1 1 3 172 5 3 UHDVH 3RLQWV FRQWLQXHG 3DQWRJUDSK OLQGHU UHDVH 3RLQWV WHP...

Page 182: ......

Page 183: ...175 The Princeton Truck Mounted Forklift Note This section of the manual allows for the recording of machine services machine damage and machine transfer LOG BOOK...

Page 184: ......

Page 185: ...Machine Model Serial Number Capacity Customer Name Customer Address Date DEALER S STAMP...

Page 186: ...Hour Count Company stamp Remarks Remarks Next service Related service bulletin Next service Related service bulletin Service type ______ Hours ______ Service type ______ Hours ______ Date Signature D...

Page 187: ...Hour Count Company stamp Remarks Remarks Next service Related service bulletin Next service Related service bulletin Service type ______ Hours ______ Service type ______ Hours ______ Date Signature D...

Page 188: ...Hour Count Company stamp Remarks Remarks Next service Related service bulletin Next service Related service bulletin Service type ______ Hours ______ Service type ______ Hours ______ Date Signature D...

Page 189: ...Hour Count Company stamp Remarks Remarks Next service Related service bulletin Next service Related service bulletin Service type ______ Hours ______ Service type ______ Hours ______ Date Signature D...

Page 190: ...C2 RECORD OF DAMAGE 182 Date Name Brief Details of Damage or Accident Job No Reported to...

Page 191: ...C3 RECORD OF TRANSFER OF FORKLIFT 183 Date Transferred From Comments Transport No Transferred to...

Page 192: ...C4 Notes 184...

Page 193: ...H RI DOLIRUQLD WR FDXVH FDQFHU DQG ELUWK GHIHFWV RU RWKHU UHSURGXFWLYH KDUP OZD V VWDUW DQG RSHUDWH WKH HQJLQH LQ D ZHOO YHQWLODWHG DUHD I LQ DQ HQFORVHG DUHD YHQW WKH H KDXVW WR WKH RXWVLGH R QRW PRG...

Page 194: ...Cargotec USA Inc 12233 Williams Rd Perrysburg Ohio 43551 United States Tel 1 419 482 6000 Fax 1 419 482 6001 E mail info piggy back com Website www piggy back com...