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EmpyrE ElItE Xt InstallatIOn and OpEratIOn manual 

5

 

•  The  Empyre  Elite  XT  furnace  is  designed  to  work  in 

conjunction  with  another  heat  source.  We  recommend 

this furnace not to be used as a stand alone unit. Should 

the system fail or run out of wood, a backup system must 

be in place. 

 

•  The Empyre System Optimizer shipped with this furnace 

must be installed in order to maintain the warranty.

  •  For best efficiency and cleanest burn use only seasoned 

firewood.  NEVER  burn  trash,  tires,  solvents,  plastics, 

engine oil, gasoline or other flammable liquids, rubber, 

naptha, household garbage, material treated with 

petroleum products (particle board, railroad ties and 

pressure treated, painted, or kiln dried wood), leaves, 

paper products, or cardboard. 

  •  Start the fire with paper and small kindling. 

  •  The Empyre Elite XT furnace is designed to operate under 

atmospheric pressure only. ALWAYS keep the vent cap / 

water level indicator loose over the vent opening. Do not 

seal or clamp down the vent cap. 

  •  Keep area around the furnace clean at all times to avoid 

possible  fire  hazards.  Adhere  to  installation  clearance 

and restrictions.

  •  The  Empyre  Elite  XT  must  be  installed  on  a  level, 

noncombustible floor pad, such as concrete or patio blocks. 

  •  The  Empyre  Elite  XT  rear  access  cover  is  secured  with 

2 screws. Because of an electrocution hazard and hot 

surfaces always keep children away. Rear access cover 

must ALWAYS be in place with screws secured with wrench. 

  •  Read  the  manual  carefully  and  read  all  decals  on  the 

Empyre Elite XT furnace. Should you have any questions 

not answered in this manual, contact your dealer.

  saFE dOOr OpEratIOn:

OutEr dOOr

Always keep outer door closed and latched during normal 

operation. When door is open always secure door with door 

stop rod.

lOadInG dOOr: alWays OpEn slOWly

  1. Move 

lEVEr

 above loading door to the left, timer comes 

on, wait momentarily and 

slOWly

 open loading door. 

Timer will shut down the furnace after 5 minutes. To 

reset timer, move lever to the right and then back to the 

left. Lever in the right position puts the furnace into the 

normal running mode, timer is then locked out.

  2. After loading 

ClOsE

 and

 latCH

  door  firmly  and  move 

lEVEr

 to the right. 

dO nOt 

operate with loading door open.

 

asH rEmOVal dOOr: alWays OpEn slOWly

 1. 

alWays

 switch furnace off before opening door.  

dO nOt

 operate with ash removal door open.

 2. 

ClOsE

 and 

latCH

 door firmly.

CautIOn!

Keep children a safe distance from the furnace.

dO nOt

 use chemicals, gasoline, oil or any other 

combustible fluid to start the fire.

dO nOt 

store fuel or combustible materials within the 

installation clearance area.

dO nOt

 connect the unit to a chimney flue or vent that 

serves a gas or other appliance.

dO nOt

 burn trash in this furnace.

dO nOt

 pressurize water in furnace.

dO nOt

 damage furnace. Load wood carefully.

dO nOt 

run furnace with water level below  

add mark.

dO nOt 

operate the furnace below a temperature of 

165°F (74°C). This is important in order to maintain the 

warranty.

dO nOt

 dump ash close to any combustible 

materials. Place ash in metal container and away from 

combustible materials.

dO nOt

 operate with loading or ash removal doors open.

dO nOt 

add fuel during a power outage.

dO nOt 

allow ash and creosote buildup. Furnace must be 

kept in good condition. Follow cleaning instructions in the 

Installation and Operation Instruction Manual.

dO nOt

 

use with an automatic stoker unless so certified.

dO nOt

 modify this unit in any way. Any modification will 

void the warranty.

In the event of loss of electrical power:

  1.  Open  all  flow-check  and  zone  valves  in  the  system. 

Depending on system design, this may allow convective 

circulation.

  2. It is important to remember that the heating system 

cannot dispose of a great deal of heat without the 

circulators  running.  Avoid  over-firing!  DO  NOT  LOAD 

LARGE AMOUNTS OF SOLID FUEL INTO THE FURNACE! 

Fire the furnace cautiously until it is determined how 

quickly the heat system is able to dissipate the heat 

being produced by the furnace.

  3. When the power has returned, reset all flow-check and zone 

valves and resume normal operation of the system.

  4. Check water level.

In the event of a runaway fire:

  1. Ensure the firebox door is tightly closed.

  2. Close all combustion air inlets on the furnace.

to cool an overheated furnace: 

  1.  Turn all thermostats to their highest temperature setting.

safety precautions

Summary of Contents for Empyre Elite XT

Page 1: ...Installation and Operation Instructions Empyre Elite XT Model 100 and 200...

Page 2: ......

Page 3: ...tion Dimensions 11 Trench for Underground Pipes 11 Outdoor Furnace Installation 12 Outdoor Chimney Installation 12 Indoor Chimney Installation 12 Supplying Make Up Air 12 Low Water Temperature Protect...

Page 4: ...During Heating Season 20 End of Heating Season 21 Reference 22 27 Operating the Digital Temperature Switch DTS 22 Hot Water Wood Furnace Wiring Diagram 23 How to Correct a Sticking Flapper 24 Furnace...

Page 5: ...e Empyre Elite XT Works The Empyre Elite XT uses a process called wood gasification to produce highly efficient combustion in the furnace s dual burn chambers 1 Wood in the firebox burns from the bott...

Page 6: ..._________ Serial No _______________________________ EMPYRE ELITE XT HYDRONIC FURNACE 15 Empyre Elite XT 100 200 702112231 or 70626288 Empyre Elite XT 100 200 no 702112231 ou no 70626288 817978R00 Mode...

Page 7: ...running mode timer is then locked out 2 After loading CLOSE and LATCH door firmly and move LEVER to the right DO NOT operate with loading door open ASH REMOVAL DOOR ALWAYS OPEN SLOWLY 1 ALWAYS switch...

Page 8: ...ally hazardous situation that if not avoided MAY result in minor or moderate injury if proper practices are not taken or serves as a reminder to follow appropriate safety practices Safety Decals Pleas...

Page 9: ...PA 211 and NFPA90B Chimney must be a listed UL 103 HT or ULC S629 residential all fuel type or tile lined masonry Flue connector pipe must be made of a minimum 24 NSG black steel Special precautions a...

Page 10: ...or Panel 13 Secondary Burn Chamber 13 A Brick Configuration No Description 13 B Insulation Board Configuration 14 Ash Tray 15 Smoke Deflector Angle 16 Latch Catch Locking Bolt Front Rear Door 17 Latch...

Page 11: ...39 Electric Element Ports 40 Flue Cleaning Tool 41 Drain 42 Rear Lower Cover No Description 43 Right Side Panel 44 Supply Port 1 Elite XT 100 1 1 4 Elite XT 200 45 Flue Clean Out Cover 46 Probe Shiel...

Page 12: ...rovided that a noncombustible liner such as sheet metal or masonry be placed on the floor ensuring the following areas are covered to catch stray embers Underneath the furnace At least 16 406 mm in fr...

Page 13: ...to determine the line size necessary to meet the demands of your specific application 4 Identify each water line clearly in order to correctly locate the supply and return lines 5 Lay down 14 2 under...

Page 14: ...Sections of stove pipe minimum 24 gauge black or blued steel may be used from the furnace to the insulated chimney Note avoid using 90 Elbows 45 is recommended A chimney cap must be installed Lining m...

Page 15: ...ESO and Valve Operates The Empyre System Optimizer provides a constant circulation of water through the boiler and the Danfoss VTC tempering valve Water is drawn off the low loss header by the buildin...

Page 16: ...Closely Spaced Tees See Note Empyre Elite XT Figure 2 Connect to Existing Boiler Pump Boiler Return Plate Exchanger Pump Boiler Supply Existing Boiler Return from System Pump ESO Figure 3 Empyre Elit...

Page 17: ...arm as low as possible Side Arm Installation Figure 1 To domestic heating system Hot water in from Pro Series furnace To top of hot water tank From bottom of hot water tank Figure 2 PUMP BALL VALVE TH...

Page 18: ...through vent opening Figure 1 9 Check water level when water temperature is 170 F 77 C and add water until level indicator shows full Maintaining Proper Water Level When the water level is low the Em...

Page 19: ...wood when possible When using the recommended seasoned wood where the moisture content is between 19 and 25 the diameter of the wood is not that important Scenario 1 is also created when stirring a h...

Page 20: ...out ash tray 4 Reach the ash rake to the back of the chamber and pull ash forward into the ash tray Do not scrape all of the ash into the ash tray It is recommended to leave 1 2 2 5 5 1 cm of ash cov...

Page 21: ...nace WILL NOT operate To maintain optimal performance 1 Do not leave loading door open for extended periods of time especially when the fire is very hot 2 Do not force the loading door open beyond the...

Page 22: ...er flues weekly A buildup in the flues and chimney will cause a poor draft and reduce efficiency 6 Check and clean the air passages in the upper loading door frame several times during the heating sea...

Page 23: ...treatment is in the system In the event that there has been water loss through the season additional water treatment will need to be added Follow the treatment ratio on the bottle for additional gallo...

Page 24: ...ircuit probe error Open probe error DTS Technical Data Accuracy 1 Output 16 Amp 1HP 240 Vac SPDT relay Supply voltage 115 Vac 10 Display 3 digit red DTS Programming Press SET SP text will appear on th...

Page 25: ...range 1 White Orange Yellow Blue Blue Blue Yellow Purple White Red Orange Ground 110 volts AC 60Hz Black power line White neutral line NO NC 2 CAUTION DO NOT CONNECT THE ELECTRICAL COMPONENTS OF THIS...

Page 26: ...ist 1 Check if furnace is being operated properly 2 Remove flapper unit check to ensure the flap seals in the closed position clean and oil How to Remove and Reinstall 1 Disconnect power 2 Remove blow...

Page 27: ...15 cm 6 in 15 cm Log Length 24 in 61 cm 25 in 64 cm Log Diameter 6 in 15 cm 6 in 15 cm Furnace Weight excluding pallet 1 050 lb 476 kg 1 635 lb 742 kg Water Capacity 60 US Gal 227 L 112 US Gal 424 L N...

Page 28: ...569 9 61 81 335 2 13 20 852 5 33 56 1484 5 58 45 Elite 100 Unit Dimensions 3 1 4 1 2 Not shown 0 817753 Revisions DESCRIPTION ECO Production Release 2535 REV Figure 2 Brick Layout Figure 3 Refractory...

Page 29: ...Front Burn Chamber Elite 200 1 3 1 2 4 Elite 200 Refractory Layout ITEM NO PART NO DESCRIPTION QTY 1 816951 Insulation Fibre Board Side Burn Chamber Elite 200 6 2 816952 Insulation Fibre Board Bottom...

Page 30: ...s air passage in the firebox floor is blocked by charcoal ash Using the ash rake always stir the firebox charcoal ash into the lower ash chamber before adding wood Limit the charcoal ash buildup and l...

Page 31: ......

Page 32: ...Registration and a copy of the original bill invoice must be forwarded to Pro Fab within thirty 30 days of the date of purchase to validate the warranty Issue Date February 2013 Part No 817969R01 Prin...

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