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5

12

Inspect and properly tighten all parts of the elliptical
trainer regularly. Replace any worn parts immediately.
The elliptical trainer can be cleaned with a soft cloth
and a small amount of mild detergent. 

Do not use

abrasives or solvents. To prevent damage to the
console, keep liquids away from the console and keep
the console out of direct sunlight.

When storing the elliptical trainer, remove the batter-
ies from the console. Keep the elliptical trainer in a
clean, dry location, away from moisture and dust.

CONSOLE TROUBLESHOOTING

If the console does not function properly, replace the
batteries (see assembly step 3 on page 5).  

HOW TO ADJUST THE REED SWITCH

If the console does not display correct feedback, the
reed switch should be adjusted. To adjust the reed
switch, first see assembly step 9 on page 7 and
remove the Pedals (13, 14). Next, see step 8 on page
7 and remove the Pedal Arms (11, 12). 

Next, remove all Screws (51, 72) from the right Pedal
Disc (15), and slide the Pedal Disc off. Remove all
Screws (71, 64) from the Right Side Shield (4), and
remove the Right Side Shield. Remove all Screws
(52) from the Left Side Shield (3) and remove the Left
Side Shield.

Next, locate
the Reed
Switch (53).
Loosen, but
do not
remove, the
indicated
Screw (52).
Slide the
Reed Switch
slightly toward
or away from
the Magnet (58) on the flywheel. Retighten the Screw.
Turn the left Pedal Disc (15) for a moment. Repeat
until the console displays correct feedback. 

When the Reed Switch (53) is correctly adjusted, reat-
tach the Side Shields (3, 4), the right Pedal Disc (15),
the Pedal Arms (11, 12), and the Pedals (13, 14).

HOW TO ADJUST THE DRIVE BELT

If you can feel
the pedals slip
whilst you are
pedaling, even
when the resis-
tance is set at
the maximum
level, the Drive
Belt (19) may
need to be
adjusted. To
adjust the
Drive Belt, you
must remove both side shields. See the instructions at
the left and remove the side shields.

Next, loosen the M8 x 22mm Flat Head Bolt (26) and
turn the M10 x 60mm Screw (62) until the Drive Belt
(19) is tight. Once the Drive Belt is tight, tighten the
Flat Head Screw. Reattach the side shields.

MAINTENANCE AND TROUBLESHOOTING 

64

71

51

51

72

71

52

52

64

64

14

12

4

58

53

52

15

15

3

26

62

19

64

2. Whilst another person lifts the back of the Frame (1)

slightly, attach the Rear Stabiliser (9) to the Frame
with two M10 x 75mm Carriage Bolts (34) and two
M10 Nylon Locknuts (33).

33

1

2

34

9

33

1. Identify the Front Stabiliser (10). Whilst another per-

son lifts the front of the Frame (1), attach the Front
Stabiliser to the Frame with two M10 x 75mm
Carriage Bolts (34) and two M10 Nylon Locknuts
(33). 

Make sure that the Front Stabiliser is turned

so the Wheels (22) are not touching the floor.

1

1

10

22

22

33

34

3. The Console (23) requires four “D” batteries (not

included); alkaline batteries are recommended.
Remove the screw from the battery drawer. Pull the
battery drawer open and insert four batteries. 

Make

sure that the batteries are oriented as shown by
the markings inside the battery drawer. 
Close the
battery drawer and reattach the screw. Note: When
the batteries are installed correctly, the fan will turn on
for a moment.

3

23

Battery
Drawer

Batteries

4. Hold the Console (23) near the Upright (2). Connect

the console wire to the Upper Wire (44). Insert the
excess wire into the Upright.

Attach the Console (23) to the Upright (2) with four
M4 x 16mm Screws (52). 

Be careful to avoid

pinching the wires.

Attach the Water Bottle Holder (63) to the Upright (2)
with two M4 x 22mm Screws (42).

4

2

Console Wire

52

42

23

44

Screw

63

Summary of Contents for 545EKG PFEVEL29831

Page 1: ...mail csuk iconeurope com 08457 089 009 ORDERING REPLACEMENT PARTS To order replacement parts contact the ICON Health Fitness Ltd office or write ICON Health Fitness Ltd Customer Service Department Uni...

Page 2: ...all parts regu larly Replace any worn parts immediately 6 Keep children under the age of 12 and pets away from the elliptical trainer at all times 7 The elliptical trainer should not be used by perso...

Page 3: ...1 M10 x 60mm Screw 63 1 Bottle Holder 64 4 M4 x 25mm Screw 65 2 Handlebar Endcaps 66 2 M5 Nylon Locknut 67 4 M5 Washer 68 1 Small Flywheel Washer 69 2 M5 x 16mm Screw 70 1 Lower Wire 71 2 M6 x 18mm B...

Page 4: ...at a relative ly low intensity level for a sustained period of time During the first few minutes of exercise your body uses easily accessible carbohydrate calories for ener gy Only after the first few...

Page 5: ...hilst you are pedaling even when the resis tance is set at the maximum level the Drive Belt 19 may need to be adjusted To adjust the Drive Belt you must remove both side shields See the instructions a...

Page 6: ...Nylon Locknuts are inside of the hexago nal holes Do not fully tighten the Button Bolts yet Attach the Right Handlebar to the other Handlebar Arm not shown in the same way 6 6 5 50 38 Hexagonal Holes...

Page 7: ...ay will show the elapsed time and your current pace pace is shown in minutes per mile in this section of the large display The display will change from one number to the other every few seconds To vie...

Page 8: ...r body hold the pulse sensor as you exercise Pedal Pedal Disk Pulse Sensor Handlebar Wheel The easy to use console offers a selection of features designed to help you get the most from your workouts F...

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