Pro-Line Boats 2006 25 Sport, Owner'S Manual

Page 1: ...nual 25 Sport Specifications subject to change without notice Actual boats may vary from drawings and or photos Copyright 2005 Pro Line Boats Inc PO Box 1348 Crystal River FL 34423 All rights reserved December 23 2005 ...

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Page 3: ...tions 9 Passenger Safety 9 Regulations 10 Rules of the Road 10 Alcohol 10 Controls Throttle Shift Controls 11 Ignition Binnacle Fwd Neutral Reverse Gear Operation 11 Key Switch Alarm 11 Lanyard Stop Switch 11 Shift Throttle Trim 12 Steering Hydraulic or Verado Power 12 Hydraulic Steering 12 Hydraulic Tilt Upgrade Optional 12 Steering 13 Steering Wheel 13 Power Trim 13 Trim Tabs 13 Windlass Optiona...

Page 4: ...Head w Dockside Discharge Optional 24 Sea Water System 25 Baitwell Pump 25 Washdown Pump 26 Bilge Pump 26 Fish Boxes Casting Deck 27 Fuel Oil Systems 27 Fuel Tank 27 Fuel Fill and Fuel Vent 27 Fuel Sender Fuel Pick Ups 28 Fuel Water Separators 28 Primer Bulbs 28 Oil Tank and Oil Fill 28 Fuel Oil Leaks 29 Stereo Equipment Optional 29 AM FM Stereo with CD Player Speakers Optional 29 XM Stereo Upgrad...

Page 5: ...g 39 Before Fueling 39 While Fueling 39 After Fueling 39 Loading 39 Trailering Launching Selecting A Trailer 40 Check Before You Go Out On The Highway 40 Backing A Trailer 42 Pre Launching Preparations 42 Launching 43 Retrieval 43 Storage 43 Service and Care Fiberglass and Gelcoat 44 Epoxy Barrier Coat and Bottom Paint 44 Graphics 45 Gunwale Trim Rubrail 45 Washdown Fresh Water Pumps 45 Fuel Water...

Page 6: ... Year 52 Boat Identification Information 53 Trouble Shooting Chart 54 Wiring Diagrams 55 While we endeavor to be as accurate as possible certain changes in standard equipment options and the like may have occurred which would not be included in the Owner s Manual All weights and fuel capacities are estimates and could will vary with each vessel and with each application In all cases consult your l...

Page 7: ...he information in the manual cannot and does not cover every boating situation we urge you to read this manual carefully and familiarize yourself with the boat before using it If a specific method or procedure is not recommended you must make sure that whatever action you take is safe for you your passengers and others on the water Always use common sense when boating Specifications Length Overall...

Page 8: ...e repairs Transportation of your boat to and from your dealer or repair facility for warrantable repairs Schedule your 20 hour boat and engine check up with your dealer Know your boat and the rules of the road before you use your boat Be proficient in boat handling and safety This manual is not intended to provide complete training on all aspects of general boat operations We at Pro Line urge all ...

Page 9: ... card to Pro Line Boats Inc A copy of the Pro Line Boats Limited Warranty is also included in this chapter The Pro Line Boats Limited Warranty extends only to parts that were factory installed Dealer installed items are the responsibility of the dealer All warrantable repairs are to be completed by an authorized Pro Line dealer Your dealer should be able to assist you with any service or warranty ...

Page 10: ...ina Service requested by customer other than that which is necessary to satisfy the warranty obligation Oils lubricants or fluids used in normal maintenance Air freight next day or second day air or any special delivery fees unless pre approved Gelcoat cracking chalking crazing discoloration yellowing or blistering Hull blisters that form below the water line Osmosis blistering is not covered by o...

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Page 12: ... confused with seasickness So be aware of the following CO symptoms Itchy and watery eyes flushed appearance throbbing temples inability to think coherently ringing in the ears tightness across the chest headaches drowsiness nausea dizziness fatigue vomiting collapse and convulsions Do not stand or swim near the motor when the engine is idling Carbon monoxide can harm and even kill you inside or o...

Page 13: ...ilating the area Where CO May Accumulate Carbon Monoxide can accumulate anywhere in or around your boat as shown in the following pictures Inadequately ventilated canvas enclosures Exhaust gas trapped in enclosed places Blocked exhaust outlets Another vessel s exhaust CO from the boat docked next to you can be just as deadly Station wagon effect or back drafting At slow speeds while idling or stop...

Page 14: ...k A VSC is a free bow to stern safety examination Fire Be aware of and avoid conditions that can lead to accidental fire Guard against and watch for fuel spills and leaks Inspect wiring for damage or exposure that could lead to short circuits or arcing Make sure those who smoke are careful to avoid accidental fire ignition Do not allow smoking while fueling Keep a USCG approved fire extinguisher o...

Page 15: ...and avoid hazardous conditions whenever possible When forced to operate your Pro Line in storm conditions Wear PFD s Stow loose gear and equipment Place heavy items as low as possible Head for the easiest port to reach a safe location Reduce speed You are moving too fast if the boat leaves the water If power fails anchor or rig a sea anchor off the bow an empty ice chest in a pinch Stay with the b...

Page 16: ...Line 800 368 5647 The USCG Headquarters by logging on to uscg mil The information here is only a brief overview Please contact the USCG for detailed information Audible warning signals o One short horn blast starboard course change o Two short horn blasts port course change o Three short horn blasts astern operation o Five horn blasts doubt about previous signal or danger o A Five second horn blas...

Page 17: ...ry depending upon the engine package that was selected ey Switch Alarm is located in the binnacle and sounds when the ignition key is turned on The key anyard Stop Switch p switch also called the emergency stop feature on the engine works properly K The key switch alarm switch alarm is actually is a warning alarm that goes off when any overheating problems may occur with the engine To check the ke...

Page 18: ...he motor from starting in gear The initial short movement of the lever to engage the transmission should be made firmly to avoid causing gear clash CAUTION Use care in shifting to avoid advancing the throttle more than intended Steering Hydraulic or Verado Power Steering systems will differ depending upon your selection of engine package Please carefully read the owner s manual provided by the spe...

Page 19: ...ntact your dealer to have them bleed the steering system Steering Wheel The stainless steel steering wheel is mounted at the helm along with the binnacle switch panel and other controls Please refer to the Care and Maintenance section of this manual for cleaning recommendations Power Trim The power trim unit is located on the engine and can be operated by using the trim button on the engine or by ...

Page 20: ...e the over trimmed tab an adjustment in the opposite direction Push the top half of both rocker switches in half second increments to trim the bow down Warning Trim tabs can cause a dramatic change in the attitude and heading of your boat Adjust them in small increments when in open water and clear of any obstructions Windlass w Rope Chain Optional The windlass anchor system is located on the bow ...

Page 21: ... the windlass motor to fail To retrieve the anchor press the windlass switch to the up position and carefully raise the anchor up but not allowing it to hit the boat Windlass Windlass Switch Refer to the owner s manual that was provided by the manufacturer of the Windlass for operational procedures and information related to the care and maintenance of their product When in doubt always defer to t...

Page 22: ...port engine ignition key and the port battery switch Turn the starboard battery switch to the two 2 position on the switch and turn the starboard ignition key to start the starboard engine Never switch battery positions while the engines are running To ensure that the battery switch will turn off place the switch in the off position and try to start up the engine s When the switch is off you shoul...

Page 23: ...witch is wired directly to the Starboard battery terminals through breakers or inline fuses The circuit breaker is located at the helm next to the manual switch Depressing the bilge pump switch to the up or forward position activates the bilge pump Depressing the bilge pump switch to the up or forward position activates the bilge pump Depressing the bilge pump switch to the down or aft position tu...

Page 24: ...ght The switch and breaker panel on the 25 Sport is used on other models and the baitwell light switch is not applicable on this model 6 Accessory This 5 amp accessory switch can be used for additional dealer installed accessories Please check the amp rating of any new component and or additional accessory before installation 7 Horn The horn is used to signal warn or alert other boats swimmers or ...

Page 25: ...al accessory before installation Lighting Systems Cabin Head Light The cabin light switch provides power to the round light that is located in the head To operate the light in the head depress the cabin light switch on the console to the forward or on position The light can then be turned on or off from inside the head by depressing the small button on the base of the light assembly Cockpit Lights...

Page 26: ...enter of the panel will be lit when the spot light is turned on Once the spot light is turned on the all around toggle lever on the left side of the panel can be moved in an up down left or right position to rotate the light assembly in the desired direction Spreader Lights and Courtesy Light Optional The installation of the spreader lights and courtesy light requires the optional rigid T top The ...

Page 27: ...horn use without an appropriate purpose Additional information regarding audible warning signals should be covered in a safe boating course Full Instrumentation Gauges All gauges are installed on the console but the configuration and specific location of your gauges will vary depending upon the selection of the various optional engine packages If your engine package includes analog gauges i e Fari...

Page 28: ...gauge is in the full down position As you trim the engine up watch the trim gauge and ensure that it coincides with the actual trim of the engine When you are finished trimming the engine all the way up the level on the trim gauge should read in the full up position Volts To system check the volt gauge turn the ignition key on and turn on the engine With the engine running check the reading on the...

Page 29: ...tow away the transom fresh water faucet and cover the outlet with the white rubber cap If the fresh water system is not in going to be in use return to the switch panel and turn the fresh water switch to the off position When you close the faucet the pump will run briefly If the pump continues to run with the faucet closed check the system for leaks or have the pump tested Note If you should hear ...

Page 30: ...ust below the neck of the fresh water inlet Depress the bellows pump to add water to the bowl After using To flush open the slide valve by pulling out the handle and press the bellows pump one or more times After flushing close the slide valve by pushing the handle Caution Never add holding tank deodorant to the waste holding tank by pouring directly into the toilet bowl Before operating the porta...

Page 31: ...closed is located in the bilge The hose on the lower port feeds raw water to the washdown pump To operate the baitwell pump locate the baitwell switch on the console and press the switch to the forward position to turn on the pump When the baitwell pump is operating go to the baitwell tub open the baitwell lid and visually check to see if water is pumping into the tub through the aerator fitting T...

Page 32: ...you do not feel pressure the seacock may not be open Verify that the seacock is open and depress the switch again When not in use the washdown switch should be left in the off down or aft position The round filter attached to the side of the washdown pump should be removed and cleaned often with running water Bilge Pump The 1100 bilge pump is mounted in the aft bilge area and comes equipped with a...

Page 33: ...seat and aft of the console Inspect all hose connections on a regular basis You can access the other end of the fuel fill and fuel vent hoses via the 6 deck plate that is installed just below the fuel fill fitting on the inside the cockpit Fuel Fill and Fuel Vent The fuel fill is a stainless steel fitting labeled Gas or Fuel and is located approximately admidships on the starboard gunwale Twist th...

Page 34: ...e fuel water separators coat the rubber seal with a film of grease or oil to help prevent sticking If water should somehow enter your fuel tank via condensation your fuel source etc it will become trapped in the fuel water separator before it is able to travel through the fuel system and to your engine Please refer to the owner s manual provided by your engine manufacturer for proper procedures So...

Page 35: ...intenance of their products When in doubt always defer to the component manufacturer s instructions and or recommendations Note The individual manufacturers of each of the following products listed in this section provide the limited warranties for their equipment and most associated parts Each manufacturer provides recommendations regarding service and warranty related issues In many cases servic...

Page 36: ...s also a wide variet of optional seating available Aluminum Leaning Post w Rod Holders Storage Cooler Forward Console Seat w Cushion and Storage Transom Seat w Backrest In addition there is the availability of a wide variety of seating options at the helm that includes Double drop out seat w cooler Dual command seat w cooler Leaning post w tackle station rod holders Leaning post baitwell w rod hol...

Page 37: ...board freeboard next to the helm seat It contains 2 trays for storing your small tackle Storage Your boat has storage areas for your tackle and or gear Casting deck storage box Insulated fish box on the casting deck Storage box in the floor Storage below the forward console seat Shelf on the forward wall of the head Storage net on the aft wall of the head Tackle box Hatches and Latches Fiberglass ...

Page 38: ... Fuel Fill Vent Tackle Box Fuel Fill Fuel Vent Hoses Fuel Sender Fuel Pick Ups Cleat Aft Thru Hulls Cleat Aft Thru Hulls Transom Sink Fresh Water Pump Behind access pie on starboard head wall above step down T Top Stanchions Behind several access pies in the head area Backside of Console Behind rectangular hatch on aft head wall Motor Bracket Mounting Bolts ...

Page 39: ...omewhat of a cushion when you are docking coming along side another vessel etc See the Service and Care section of this manual for cleaning recommendations Grab Rails Stainless steel grab rails have been installed to provide safe boarding and navigation on the boat One is located at the port transom ladder Depending upon your helm seat selection additional grab rails may also be installed on eithe...

Page 40: ...launching the boat always make sure that the drain plug has been installed in the fitting on the transom at the keel If your boat is being transported remove the drain plug once the boat is secured on the trailer so that any excess water can be drained via the fitting Never remove the drain plug when the boat is sitting static in the water If you live in an area where it snows and you are storing ...

Page 41: ... Side Fresh Water Tank Vent Rope Locker Storage Baitwell tub in optional helm seat Transom Sink Bottom Row Left To Right Cockpit Deck Drain Bilge Hatch Drain Baitwell Tub Fuel Vent Cockpit Deck Drain Bilge Pump Fish Box Casting Deck Storage Box ...

Page 42: ...ed in the port and starboard freeboard of the aft cockpit Combined they can accommodate up to 6 fishing rods Outriggers Optional This option requires the installation of the optional rigid T top frame The outrigger installation includes a pair of outrigger bases poles and lines The bases are constructed of anodized aluminum and are installed on each side of the optional T top frame Turn the handle...

Page 43: ...ion for best acceleration to plane Lowers the bow which provides better stability and ride in rough water Reduces boat speed and economy due to increased drag of hull and drive More spray over bow General trim up or out characteristics are Raises the bow of the boat out of the water resulting in less hull in the water Greater speed and economy for a given throttle setting Greater maneuverability p...

Page 44: ...rmance increase fuel consumption and may introduce undesirable handling characteristics The vibration caused by running a damaged prop could cause costly damage to your lower drive unit Starting Follow the information in your engine manual if it deviates from the following instructions Before Starting The Engines Ventilate all enclosed spaces Visually inspect the bilge for fuel and check for vapor...

Page 45: ... Open the doors and hatches to ventilate the boat before starting the engines Check for fumes in the bilge and continue to ventilate if fumes are present Loading The performance of any boat is contingent upon the amount of load carried Reduce the load to permit safe operation in rough and adverse conditions Heavy loads reduce the performance and increase fuel consumption The load positioning great...

Page 46: ...ht of the boat motor and equipment Check the certification label on the forward port left side of your trailer to insure it has an adequate gross vehicle weight rating GVWR for the combined boat and trailer The tow vehicle must be capable of handling the weight of the trailer boat and motors as well as the weight of the equipment which will be carried inside The boat weight must include the weight...

Page 47: ...iew on both sides of the vehicle Check tires including spare and wheel bearings Improper inflation may cause difficultly in steering When trailer wheels are immersed in water especially salt water the bearings should be inspected and greased after each use Carry a spare tire and tools for changing Include a spare bearing and race set for long trips Make certain that water from rain or cleaning has...

Page 48: ...y that your safety equipment is aboard Raise the lower unit remove supports to the proper height for launching so that it will not hit bottom Remove tie downs and make sure that the winch is properly attached to the bow eye and locked in position Put the drain plug in securely Disconnect the trailer lights to prevent shorting of the electrical system or burning out a bulb Attach a line to the bow ...

Page 49: ... or velocity the change in current and or tide any increase in boating traffic visibility etc Unload the boat at a dock or mooring if possible Back down the ramp so that the trailer is half submerged Maneuver the boat carefully to the submerged trailer and raise the lower unit of the engine Carefully line up the boat slowly maneuvering with short bursts of power When the keel is centered and the b...

Page 50: ...e a year more often if the boat is stored in the sun If neglected the surface will take on a dull appearance that is not restorable by waxing Hand buff with a rubbing compound such as Dupont No 7 or power buff with Mirror Glaze No 1 Then follow up with a good waxing Caution When power buffing use care not to leave swirl marks or burn the surface You may want to leave power buffing to a professiona...

Page 51: ...d bottom paint This is done so that the epoxy coat will properly adhere to the hull and when done correctly will not void the hull warranty Pro Line Boats does not recommend using an etching primer in lieu of sanding the bottom Bottom painting is an annual operation but may require more frequent applications if the bottom becomes scratched damaged etc We recommend strict adherence to the manufactu...

Page 52: ... not dry as completely or quickly as the rest of the frame The top of the frame is often overlooked when cleaning the boat and should be hand washed and dried often This area is likely to be the first place that staining or pitting occurs Aluminum is corrosion resistant but not corrosion proof The grain structure when modified by welding processes has increased susceptibility to micro corrosion in...

Page 53: ...eel or other metals which cause contamination leading to rust or corrosion Always protect with a wax especially around welds to guard against micro corrosion cracking and rust spots Additional information from Romac and G G Schmitt and Sons is included in your owner s package Corrosion Protection Spray all electrical connections with a good quality corrosion guard annually and whenever an electric...

Page 54: ...Bimini Top Canvas One of the best ways to keep Sunbrella brand fabrics looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deeply imbedded in the fabric and eliminate the need for more frequent vigorous cleanings In most environments a thorough cleaning will be needed every t...

Page 55: ...ff first using a very very soft cloth before rolling them up A few hours in the sun will get rid of the whiteness or fogginess in most cases Vinyl Exterior Vinyl Upholstered Seats and Cockpit Bolsters Vinyl requires periodic cleaning to maintain its neat appearance and to prevent the build up of dirt and contaminants that may permanently stain and reduce the life of the vinyl if they are not remov...

Page 56: ...re circulating pump removed Power steering cooler hose removed All other water hoses disconnected left in place with hose clamps tightened to prevent their loss Fitting Out After Storage Check entire fuel system for loose fittings leaks and damage Clean battery terminals install battery s and coat terminals with a deoxidizing agent Check all thru hull fittings and hoses for obstructions water tigh...

Page 57: ...ers fishing gear etc Fiberglass and Non Skid Fiberglass non skid decks and colored gelcoat Electrical and Engines Electrical equipment electrical connections wiring harnesses outboards engines Plastics Plastic vinyl seats Plexiglas Be sure to read the manufacturer s information carefully before using Woody Wax products on any component on your boat For more information regarding this product visit...

Page 58: ...hoses for burned cracked or deteriorated sections All rubber hoses should be pliable and free of kinks Clean the bilge and all bilge components with a mixture of bleach and water Then follow up by misting the bilge and components with WD 40 This includes but is not limited to the hoses seacocks pumps connections clamps air conditioner pumps generator if equipped etc Once A Year Have a qualified ma...

Page 59: ...rtical Clearance Hull Deck Interior Warranty Registration Date Fuel Capacity Gallons Ignition Key Cabin Head Door Key Other Key Radio Call Letters Bat Engine Make Model HP Port Engine S N Port Drive S N Stbd Engine S N Stbd Drive S N Prop Diam Pitch P N Trailer Make Model Trailer S N GVWR Insurance Company Agent Policy Phone 53 ...

Page 60: ...e unit Entangled in lines or weeds Anchor is down Prop cavitates Trim out too far Motor is too high Weeds on prop Bow heavy damage to hull Prop is damaged Excessive vibration Propeller engine or drive unit damaged Hull damaged Boat will not turn Steering unit needs fluid or has trapped air Tiller is disconnected helm turns Steering trunion or mechanism jammed helm won t turn Electrical problems Co...

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