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Inspect all hose connections on a regular basis.  You can access the other end of the fuel fill and fuel vent 
hoses via the 6” deck plate that is installed just below the fuel fill on the inside the cockpit.

 

 

Vented Fuel Fill Fitting 

The vented fuel fill fitting is labeled “Gas” or “Fuel” and is located 
approximately amidships on the starboard gunwale.  Twist the cap to 
open the fitting.  The cap is connected to the fitting by a chain or cable 
so that it will not fall into the water and/or get lost.  Be careful not to 
pump fuel into any other fitting on the vessel. 
 
While you are filling the tank, fuel entering the tank pushes air in the 
tank out through the fuel vent.

 

 

 

Note:  Never pump fuel into any fitting, opening or access on the boat unless it is labeled 
“Gas” or “Fuel”. 

 

Fuel Sender & Fuel Pick Up 

The fuel sender and fuel pick up are accessible via the access pie that is installed aft of the helm seat.  
The fuel sender is equipped with a float that moves up and down with the fuel level in the tank.  The fuel 
level information is sent to the fuel gauge and keeps you informed of the approximate fuel level in the 
tank.  If you feel that your fuel gauge is reading incorrectly, before considering changing the gauge, have 
your Pro-Line dealer’s Service Department or a qualified professional remove the fuel sender and check 
to make sure that the float is able to move up and down freely. 
 

Fuel Water Separator 

Depending on your selection of the various optional engine packages, your boat may be equipped with a 
fuel water separator for the engine.  However, some engines come equipped with a built in fuel water 
separator.  Please refer to the owner’s manual provided by the manufacturer of your engine package for 
operational procedures and for information related to the care and maintenance of their product.  When in 
doubt, always defer to the engine manufacturer’s instructions and/or recommendations. 
 
If your engine package requires the installation of a fuel water separator, it will be mounted to a stringer or 
bulkhead in the bilge.  The “spin on” filter cartridge should be renewed every season at a minimum.  Fuel 
tanks that are not kept full accumulate water faster due to condensation.  Therefore, the filter cartridge 
may need to be replaced more often depending upon usage and conditions or if motor begins to run 
rough.  When replacing the filter cartridge for the fuel water separator, coat the rubber seal with a film of 
grease or oil to help prevent sticking.  
 
If water should somehow enter your fuel tank via condensation, your fuel source, etc., it will become 
trapped in the fuel water separator before it is able to travel through the fuel system and to your engine. 
 
Please refer to the owner’s manual provided by your engine manufacturer for proper procedures.  Some 
engines will not have a separate fuel water separator located in the bilge.  Instead it will be located on the 
engine itself.  Check engine specs. 
 

Primer Bulb 

A

 primer bulb 

may be 

used to prime the fuel pump in the motor with fuel.  Squeeze the primer bulb a 

few times until resistance is felt in order to prime.  If no resistance develops and the fuel pump will not 
prime, you may be out of fuel, the primer bulb may be defective, or a leak may have developed allowing 
air into the system.  The primer bulb (if applicable) is located with the rigging tubes where they exit the 
bilge and are easy to get to by standing on the dive platform. 
 

Summary of Contents for 200721 Sport

Page 1: ...al Specifications subject to change without notice Actual boats may vary from drawings and or photos Copyright 2006 Pro Line Boats Inc PO Box 1348 Crystal River FL 34423 All rights reserved Sep 11 200...

Page 2: ...ii...

Page 3: ...Regulations 10 Rules of the Road 10 Alcohol 10 Controls Throttle Shift Controls 11 Ignition Binnacle Fwd Neutral Reverse Gear Operation 11 Key Switch Alarm 11 Lanyard Stop Switch 11 Shift Throttle Tr...

Page 4: ...l Sender Fuel Pick Up 24 Fuel Water Separator 24 Primer Bulb 24 Oil Tank and Oil Fill 25 Fuel Oil Leaks 25 Stereo Equipment Optional 25 AM FM Stereo with CD Player Speakers Optional 25 XM Stereo Upgra...

Page 5: ...unching Preparations 38 Launching 39 Retrieval 39 Storage 39 Service and Care Fiberglass and Gelcoat 40 Epoxy Barrier Coat and Bottom Paint 40 Graphics 41 Gunwale Trim Rubrail 41 Fuel Water Separator...

Page 6: ...s 51 While we endeavor to be as accurate as possible certain changes in standard equipment options and the like may have occurred which would not be included in the Owner s Manual All weights and fuel...

Page 7: ...this manual carefully and familiarize yourself with the boat before using it If a specific method or procedure is not recommended you must make sure that whatever action you take is safe for you your...

Page 8: ...use your boat Be proficient in boat handling and safety This manual is not intended to provide complete training on all aspects of general boat operations We at Pro Line urge all boat owners and oper...

Page 9: ...ranty extends only to parts that were factory installed Dealer installed items are the responsibility of the dealer All warrantable repairs are to be completed by an authorized Pro Line dealer Your de...

Page 10: ...tisfy the warranty obligation f Oils lubricants or fluids used in normal maintenance g Air freight next day or second day air or any special delivery fees unless pre approved h Gelcoat cracking chalki...

Page 11: ...5...

Page 12: ...ten confused with seasickness So be aware of the following CO symptoms Itchy and watery eyes flushed appearance throbbing temples inability to think coherently ringing in the ears tightness across the...

Page 13: ...ilating the area Where CO May Accumulate Carbon Monoxide can accumulate anywhere in or around your boat as shown in the following pictures Inadequately ventilated canvas enclosures Exhaust gas trapped...

Page 14: ...ck A VSC is a free bow to stern safety examination Fire Be aware of and avoid conditions that can lead to accidental fire Guard against and watch for fuel spills and leaks Inspect wiring for damage or...

Page 15: ...and avoid hazardous conditions whenever possible When forced to operate your Pro Line in storm conditions Wear PFD s Stow loose gear and equipment Place heavy items as low as possible Head for the eas...

Page 16: ...fo Line 800 368 5647 The USCG Headquarters by logging on to uscg mil The information here is only a brief overview Please contact the USCG for detailed information Audible warning signals o One short...

Page 17: ...vary depending upon the engine package that was selected Key Switch Alarm The key switch alarm is located in the binnacle and sounds when the ignition key is turned on The key switch alarm is actuall...

Page 18: ...smission should be made firmly to avoid causing gear clash CAUTION Use care in shifting to avoid advancing the throttle more than intended Steering Hydraulic Verado Power over 150 hp Steering systems...

Page 19: ...ed at the helm along with the binnacle switch panel and other controls Please refer to the Care and Maintenance section of this manual for cleaning recommendations Power Trim The power trim unit is lo...

Page 20: ...spond If you over trim simply give the over trimmed tab an adjustment in the opposite direction Push the top half of both rocker switches in half second increments to trim the bow down Warning Trim ta...

Page 21: ...oard battery switch to the two 2 position on the switch and turn the starboard ignition key to start the starboard engine Never switch battery positions while the engines are running To ensure that th...

Page 22: ...roper use of the horn 2 Navigation Anchor All Around Lights Locate the Nav light switch on the instrument panel This is a 3 way switch forward middle back aft that functions as follows when you press...

Page 23: ...n extended period of time the seacock valve should be in the closed position To activate the pump depress the switch to the up or forward position To turn the pump off after the baitwell tub is full d...

Page 24: ...bility conditions you should turn on the anchor all around light Press the Nav Anc switch to the down or aft position to turn on the anchor all around light The navigation lights consist of a pair of...

Page 25: ...To check and see if the horn is working properly press the horn switch in the forward position and listen to hear the horn The horn is used to signal warn or alert other boats or persons on shore The...

Page 26: ...rly get the boat on a planing speed and check to see if it is reading at the approximate running speed at which the boat is traveling Note The speed reading on the speedo may vary a few mph from the a...

Page 27: ...sole w Enclosed Head Porta Potti A porta potti with a 2 8 gallon holding tank comes standard with the 21 Sport To operate the porta potti system Set the portable toilet on its front side so the cap on...

Page 28: ...s only halfway open The seacock lever may require additional adjustments to find a setting that works best for you Even when the baitwell pump is turned off if the seacock is open the baitwell tub wil...

Page 29: ...ic knobs located on either side of the switch Turn either one of the knobs to raise the float to engage the bilge pump If the pump comes on the automatic float is operating properly It is recommended...

Page 30: ...el water separator Please refer to the owner s manual provided by the manufacturer of your engine package for operational procedures and for information related to the care and maintenance of their pr...

Page 31: ...y are double clamped where needed and that there are no fuel leaks in any of the hoses Also inspect the oil system if applicable and ensure that the oil tank and hoses remain properly connected and se...

Page 32: ...le For access to the box remove the switch panel The box is mounted to the aft side of the console near the stereo Based upon the availability from our vendors this equipment changes from time to time...

Page 33: ...are section of this manual for cleaning recommendations Storage Your boat has storage areas for your tackle and or gear Storage compartment in the standard leaning post Storage compartment in the star...

Page 34: ...Storage hatch on aft side of leaning post Six hatches in the head area for access to T top stanchions wiring the controls mounted on the console Insulated Fish Box Storage Box Drain fitting for insula...

Page 35: ...ab rails have been installed to provide safe boarding and navigation on the boat One is located on the console two are installed on the sides of the standard leaning post and two are installed at the...

Page 36: ...30 Thru Hull Locations Port Side Starboard Side Anchor Locker Port Cockpit Deck Drain Bilge Pump Casting Deck Insulated Fish Storage Baitwell Starboard Cockpit Deck Drain...

Page 37: ...permanently mounted to the aft edge of the frame providing you with additional rod holder capacity See the Service and Care section of this manual for cleaning recommendations for the anodized alumin...

Page 38: ...l Based upon the availability from our vendors this equipment changes from time to time Therefore we request that you refer to the owner s manual provided by the manufacturer of your electronics equip...

Page 39: ...ition for best acceleration to plane Lowers the bow which provides better stability and ride in rough water Reduces boat speed and economy due to increased drag of hull and drive More spray over bow G...

Page 40: ...formance increase fuel consumption and may introduce undesirable handling characteristics The vibration caused by running a damaged prop could cause costly damage to your lower drive unit Starting Fol...

Page 41: ...re Open the doors and hatches to ventilate the boat before starting the engines Check for fumes in the bilge and continue to ventilate if fumes are present Loading The performance of any boat is conti...

Page 42: ...ight of the boat motor and equipment Check the certification label on the forward port left side of your trailer to insure it has an adequate gross vehicle weight rating GVWR for the combined boat and...

Page 43: ...e a safe stopping distance The side view mirrors are large enough to provide an unobstructed rear view on both sides of the vehicle Check tires including spare and wheel bearings Improper inflation ma...

Page 44: ...amage was caused by the trip Remove any covers and tie downs Place lines and fenders if needed Verify that your safety equipment is aboard Raise the lower unit remove supports to the proper height for...

Page 45: ...nd or velocity the change in current and or tide any increase in boating traffic visibility etc Unload the boat at a dock or mooring if possible Back down the ramp so that the trailer is half submerge...

Page 46: ...ice a year more often if the boat is stored in the sun If neglected the surface will take on a dull appearance that is not restorable by waxing Hand buff with a rubbing compound such as Dupont No 7 or...

Page 47: ...nnual operation but may require more frequent applications if the bottom becomes scratched damaged etc We recommend strict adherence to the manufacturer s recommendations when barrier coating and bott...

Page 48: ...ely to be the first place that staining or pitting occurs Aluminum is corrosion resistant but not corrosion proof The grain structure when modified by welding processes has increased susceptibility to...

Page 49: ...n cause rusting Never clean with acids or bleaches Never leave stainless in contact with iron steel or other metals which cause contamination leading to rust or corrosion Always protect with a wax esp...

Page 50: ...best ways to keep Sunbrella brand fabrics looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent d...

Page 51: ...olsters Vinyl requires periodic cleaning to maintain its neat appearance and to prevent the build up of dirt and contaminants that may permanently stain and reduce the life of the vinyl if they are no...

Page 52: ...protect them from freezing Trickle charge overnight once a month Place under cover If the boat is stored on a trailer loosen tie down straps and place blocks beneath axles to relieve the load on the...

Page 53: ...ormation on this product contact the manufacturer at Flitz International Ltd Waterford WI 53185 800 558 8611 Woody Wax Can be used on a variety of surfaces such as Aluminum and Metals T tops tuna towe...

Page 54: ...t hoses for burned cracked or deteriorated sections All rubber hoses should be pliable and free of kinks Clean the bilge and all bilge components with a mixture of bleach and water Then follow up by m...

Page 55: ...Vertical Clearance Hull Deck Interior Warranty Registration Date Fuel Capacity Gallons Ignition Key Cabin Head Door Key Other Key Radio Call Letters Bat Engine Make Model HP Port Engine S N Port Drive...

Page 56: ...ive unit Entangled in lines or weeds Anchor is down Prop cavitates Trim out too far Motor is too high Weeds on prop Bow heavy damage to hull Prop is damaged Excessive vibration Propeller engine or dri...

Page 57: ...51...

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