probst SPEEDY VS-140, User Manual

Page 1: ...SPEEDY VS 140 Vacuum Hand Laying Device VS 140 110 2 Order No 5270 0008 Serial No SPEEDY VS 140 Vacuum Hand Laying Device VS 140 110 V2 Translation of original operating instructions ...

Page 2: ...ns 7 3 7 Special Hazards 7 3 8 Workplaces 7 3 9 Instructions for the Operator 7 3 10 Equipment for Personal Protection 7 3 11 Behaviour in Emergencies 7 3 12 Checking the Safety Devices 8 3 12 1 Checking the Vacuum Gauge 8 3 12 2 Cleaning the air filter 8 3 13 Safety Marking 9 4 Technical Data 10 4 1 Dimensioned Drawing 10 4 2 Technical Data 11 5 Description 12 5 1 Components of the Lifting Device...

Page 3: ...ng and Lowering Loads 17 7 2 1 Lifting Loads 17 7 2 2 Transporting Loads 17 7 2 3 Lowering Loads 17 7 3 Handle height adjustment 17 8 Troubleshooting 18 9 Maintenance 19 9 1 General 19 9 2 Maintenance Plan 19 9 3 Suction Pads Seals 20 9 4 Leak Test 20 9 5 Safety procedures 21 9 6 Hints to the identification plate 22 9 1 Hints to the renting leasing of PROBST devices 22 10 Spare Parts 23 ...

Page 4: ...usen info probst eu www probst eu Complies with the following provisions applying to it EC machinery directive 2006 42 EG DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 DIN EN ISO 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs ISO 13857 2008 DIN EN 349 ISO 13854 Minimum ...

Page 5: ...tandard 2004 108 EG Electromagnetic compatibility DIN EN 55014 1 IEC CISPR 14 1 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 1 Emission DIN EN 55014 2 IEC CISPR 14 2 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 2 Immunity Authorized person for EC dokumentation Name J Ho...

Page 6: ...of the lifting device are properly trained that they have read and understood the operating instructions that the operating instructions are available to them at all times The responsibilities for the tasks carried out with the device must be clearly defined and observed Ambiguity regarding responsibilities must not exist 3 3 Hazard Alert Symbols Danger Attention Prohibition Die Sicherheitshinweis...

Page 7: ...look into the suction opening when the device is switched on Parts of body can be sucked in 3 8 Workplaces The device is operated always by two persons The workplace of the operators is in front of the control handles Stand so that you can constantly observe the vacuum gauge 3 9 Instructions for the Operator As an operator of the lifting device you must be trained before you start to use the devic...

Page 8: ...s built up the pointer of the vacuum gauge must reach a vacuum of at least 0 2 bar 3 12 2 Cleaning the air filter Inspect the air filter at least once per week and clean it by blowing out the dirt as necessary Attention If the air filter is dirty the manometer will show a higher value than is actually available at the suction plates The air filter must therefore be inspected and cleaned regularly ...

Page 9: ...be under hanging loads Danger to life 2904 0101 Do not lift any components off centre 2904 0058 WARNING SIGN Symbol Meaning Order No Size Danger of squeezing the hands 2904 0221 2904 0220 2904 0107 30 mm 50 mm 80 mm REGULATORY SIGN Read operating instructions before operating 2904 0366 2904 0365 30x57 mm 50x95 mm ...

Page 10: ... Dimensioned Drawing Pos Description Pos Description 1 Operator handles 6 Cover of the device 2 Upper part of the device with blower motor 7 Operating lever 3 Suction plate 8 Push switch 4 Ventilating flap 9 Vacuum gauge 5 Lower part of the device 1 2 3 4 5 6 7 8 9 ...

Page 11: ...90 x 290 mm Standard Suction Plates SPS for VS S Type Length mm in Width mm in Carrying Capacity kg lbs Order Nr SPS 40 VS 300 11 250 9 40 90 4271 0013 SPS 75 VS 400 15 300 11 75 165 4271 0008 SPS 90 VS 500 19 300 11 90 200 4271 0012 SPS 120 VS 700 27 300 11 120 265 4271 0011 Replacement seal easy to attach without glueing Order Nr for SPS 50 VS 140 4271 0023 for SPS 80 VS 140 4271 0029 for SPS 10...

Page 12: ... the load is resting on a solid surface When the lever is actuated the vacuum is released immediately and the unit can be lifted off the workpiece 5 3 Vacuum generator The vacuum is generated by an electrically driven blower 5 4 Suction pads Danger The suction pads are designed to lift various items Only items with smooth air tight surfaces are suitable for vacuum lifting To generate vacuum the su...

Page 13: ... Do not exceed the maximum carrying capacity of the suction plates Danger Load stone slabs will fall down The load stone slabs which is to be sucked and transported must have sufficient inherent stability otherwise there is risk of breakage when lifting Stone slabs must not be bend when lifting especially take care with thin and large sized stone slabs Generally the load stones slab is only to be ...

Page 14: ...wer to the lifting device Before connecting check that the local voltage and frequency agree with the values shown on the rating plate If this is not the case do not connect the power The locally provided power cable 3 must be capable of carrying the rated current of the lifting device Secure the cable 3 to the operator handle 1 with the aid of the Velcro strip 4 provided for this purpose to secur...

Page 15: ...is loosens and removes any dirt which may have been deposited on the vacuum blower For transport swing the operator handles 1 down as follows remove the spring clips 2 from the pins pull out the pins move the handles to the transport position Pos 2 insert the pins and secure them with the spring clips This lifts the suction pad from the ground protecting it from damage during transport Transport p...

Page 16: ... not attempt to tear it free with the lifting device In the case of a fault in the vacuum generator lower the load immediately if possible Immediately leave the danger area near the load Pick up and lift only appropriate loads check for stability and porosity Always keep an eye on the vacuum gauge Never lift loads when the vacuum is below 200 mbar If the pointer of the pressure gauge moves into th...

Page 17: ...r vacuum since it will be dropped When lifting items from a stack ensure that only one piece is actually lifted The duty cycle lifting venting should not exeed 2 3 to 1 3 Maximum lifting period 30 seconds followed by 15 seconds with inlet free 7 2 2 Transporting Loads Avoid jerky movement of the load The operator who actuates the operating lever must always inform the second operator clearly and u...

Page 18: ...rotection switch trips allow the unit to cool When the temperature has dropped to normal after about 30 minutes the unit is ready for use again The unit must not be opened during the guarantee period as this will entail loss of guarantee cover In order to avoid tripping of the thermal protection switch follow the instructions in the section Safety Notes Vacuum does not reach 200 mbar Workpiece has...

Page 19: ... months Every 12 months Inspect the safety devices Vacuum gauge OK X X Electrical equipment OK Cable glands tight X Vacuum hoses in good condition no cracks not kinked no abrasion free of leaks X X All connections hose clamps etc tight X Instruction plate rating plate and load plate still mounted on the device X Operating instructions available Operating personnel familiar with operating instructi...

Page 20: ... aggressive or corrosive fluids to clean the device The hoses will otherwise become leaky or be destroyed Suction plates must always be replaced completely The bolts of the suction plate can be loosened more easily by heating 9 4 Leak Test Check the device for leaks at least every three months Apply the suction pad to a flat air tight surface Switch the vacuum blower on and wait until a vacuum of ...

Page 21: ...r and all recognized errors are removed BGR 500 The corresponding regulations of the declaration of conformity have to be observed We recommend that after checking the device the badge Safety checked is put on the device Order No 2904 0056 inspection sticker with date You can receive these badges from us The check by an expert must be proved Device Year Date Expert Company ...

Page 22: ...ch can be handled with the device Do not exceed this carrying capacity If you use the device in combination with other lifting equipment Crane chain hoist forklift truck excavator consider the deadweight of the device Example 9 1 Hints to the renting leasing of PROBST devices With every renting leasing of PROBST devices the original operating instructions must be included unconditionally in deviat...

Page 23: ...accordance with our General Conditions of Business This also applies to spare parts where these are original parts supplied by us We will assume no liability for damage caused by the use of non original spare parts and accessories Wear and consumable parts are not covered by the guarantee ...

Page 24: ... 4271 0010 12 Federsteckpolzen verzinkt spring bolt 4271 0052 13 Ein und Ausschalter on off switch 2410 0194 14 Kondensator condenser 4271 0062 15 Stopfen plug 4271 0063 16 Manometer VAM 63 1 175H vacuum gauge 2213 0016 17 Belüftungsklappe ventilation flap 4271 0064 18 Gebläseeinheit komplett montiert für 230 V fan unit complete for 230 V 4271 0061 19 Dichtung für Gebläse seal for fan 4271 0059 20...

Page 25: ... 8 F E D C B 1 4 6 kg Schutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewicht Bei Änderungen Rücksprache TB Kunde WA 230 V 50 Hz 1 Michael Wunder 5 12 2013 Gepr Erst Name Datum von Blatt Ers d Ers f Urspr Zust E42710061 Artikelnummer Zeichnungsnummer Gebläseeinheit kompl für Speedy VS S und QJ Benennung ...

Page 26: ..._ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25 operating hours Date Maintenance work Inspection by company Company stamp Name Signature All 50 operating hours Date Maintenance work Inspection by company Company stamp Name Signature Company stamp Name Signature Company stamp Name Signature Minimum 1x per ye...

Page 27: ..._ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25 operating hours Date Maintenance work Inspection by company Company stamp Name Signature All 50 operating hours Date Maintenance work Inspection by company Company stamp Name Signature Company stamp Name Signature Company stamp Name Signature Minimum 1x per ye...

Page 28: ..._ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25 operating hours Date Maintenance work Inspection by company Company stamp Name Signature All 50 operating hours Date Maintenance work Inspection by company Company stamp Name Signature Company stamp Name Signature Company stamp Name Signature Minimum 1x per ye...