Prochem APEX GTX 1.001-139.0, Operating Instructions Manual

Page 1: ...C 03 23 16 Operating Instructions ENG MODELS APEX GTX GAS 1 001 139 0 APEX GTX DIESEL 1 001 140 0 Truck Mount From Serial Number Ref No1 See Serial Number Page in Spare Parts List or call manufacturer...

Page 2: ......

Page 3: ...nd safely Proper service varies with the choice of procedure the skill of the mechanic and the tools or parts available Before attempting any repair make certain that you are thoroughly familiar with...

Page 4: ...lation 19 Fuel Supply Return Line Installation 20 Battery Connection 22 Operations Technical Specifications 24 Chemical Requirements 25 Water Requirements 25 Fuel and Engine Oil Requirements Gas 26 Fu...

Page 5: ...x 50 Waste Tank Float Valve 50 Waste Tank Strainer Basket 50 Waste Tank Vacuum Inlet Filter 50 Solution Screen Outlet 50 Check Valve Outlet 51 Chemical Pump 51 Chemical Metering Valve 51 Pressure Regu...

Page 6: ...ndard cleaning unit should arrive equipped with the following items unless otherwise specified and any optional accessories which were ordered Equipment List 1 Console 2 Waste tank 3 Fuel pump assembl...

Page 7: ...hat could result in product damage personal injury or severe injury resulting in death The INSTALLATION section contains information on how to properly install the unit in your vehicle The OPERATIONS...

Page 8: ...til the fuel has been cleaned up Never use gasoline as a cleaning agent DO NOT place hands feet hair or clothing near rotating or moving parts Avoid any contact with moving parts Rotating machinery ca...

Page 9: ...weighs approximately 1014 lbs Make certain to account for any additional accessories in your weight and balance calculations Make certain that the vehicle has the correct axle rating to prevent unsafe...

Page 10: ...e en tant qu agent de nettoyage NE PAS placer les mains les pieds les cheveux ou les v tements proximit des pi ces rotatives ou mobiles viter tout contact avec les pi ces mobiles Les machines tournant...

Page 11: ...ssurer de tenir compte de tout accessoire suppl mentaire au moment du calcul du poids et de l quilibre S assurer que le calibre des essieux du v hicule est ad quat afin d viter des conditions de condu...

Page 12: ...machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the oper...

Page 13: ...ou d une d t rioration de la machine Ne pas utiliser la machine si celle ci ne fonctionne pas correctement Lire soigneusement les informations ci dessous signalant certains dangers potentiels pour l o...

Page 14: ...nstructions carefully DO NOT remove these labels NOTE If at any time the labels become illegible promptly replace them REMARQUE Les sch mas ci dessous indiquent l emplacement des plaques de s curit Si...

Page 15: ...13 Notes 86410220 Operators Manual Apex GTX Prochem...

Page 16: ...unting in a trailer make certain that trailer is rated for the total weight of UNIT AND TRAILER Electric or hydraulic brakes should be provided and a strict compliance with any State and Federal vehic...

Page 17: ...d once unit and waste tank are positioned in vehicle in desired location Before drilling any mounting holes in vehicle floor make certain that when drilling you will not do any damage to fuel tank fue...

Page 18: ...111 16 4 2X 165 8 2X 361 4 3X 293 8 2X 17 8 3X 1 2 3X 11 16 40 3 16 CONSOLE 393 8 WASTE TANK 42 CONSOLE 381 8 WASTE TANK BACK OF DRIVERS SEAT IN REAR MOST POSITION ENSURE THAT VAC INLETS ON CONSOLE AN...

Page 19: ...ONSOLE 393 8 WASTE TANK 3X 293 8 2X 361 4 2X 195 8 3X 11 16 6811 16 4 2X 17 8 3X 1 2 3X 491 8 2X 11 2 2X 123 8 2X 6 3 16 BACK OF DRIVERS SEAT IN REAR MOST POSITION ENSURE THAT VAC INLETS ON CONSOLE AN...

Page 20: ...r safety of the vehicle Avant de percer les trous de ligne de carburant dans le plancher du v hicule assurez vous que lorsque vous percez vous ne serez pas faire des dommages au r servoir de carburant...

Page 21: ...f the van floor 4 Attach the 1 8 NPT x 5 16 Hosebarb 90 degree elbow to the bulkhead inside the van to connect the fuel system to the console 5 Attach the 5 16 fuel hose from the console to the 5 16 H...

Page 22: ...et side of the inline fuel filter 86180960 3 Cut to length the 6 piece of 1 4 fuel line 86282410 to connect the bypass fuel filter with the fuel tank return using the appropriate fuel tap kit 4 Check...

Page 23: ...4 Cut to length the 1 4 fuel hose 86282410 for the fuel return The hose runs from the fuel return bulkhead to the check valve The vehicle s appropriate fuel tap kit will connect to the other side of...

Page 24: ...v tements Les batteries produisent du gaz hydrog ne explosif pendant la charge Pour emp cher tout incendie ou toute explosion charger les batteries uniquement dans des endroits bien ventil s Garder la...

Page 25: ...23 Notes 86410220 Operators Manual Apex GTX Prochem...

Page 26: ...0 rpm Water flow rate 4 15 GPM maximum Solution pump pressure 1200 PSI maximum Vacuum relief valve 13 Hg Waste tank capacity 60 gallons 100 gallons Console weight 910 lbs Console weight with 60 gallon...

Page 27: ...s hard water and a water softener will be needed to protect your equip ment NOTE Equipment malfunction or component failure caused by hard water scaling is NOT covered under the warranty If you are op...

Page 28: ...ne on this unit Engine Oil Use high quality detergent oil of at least API American Petroleum Institute service class SF or SG Select the viscosity based on the air temperature at the time of operation...

Page 29: ...eveloped for use of a low sulfur fuel for on road vehicle engines When an off road vehicle engine runs on a high sulfur fuel it is advisable to employ the CF CD or CE lubricating oil with a high total...

Page 30: ...ccordance with local state and federal laws NE JAMAIS liminer les r sidus dans les collec teurs d eaux pluviales les voies d eau ou sur une surface au sol Toujours liminer les r sidus conform ment aux...

Page 31: ...kwise The collar lock can be tightened to prevent the throttle from slipping and changing the engine speed 9 Circuit Breakers These serve to protect the circuits from electrical spikes and over loads...

Page 32: ...with local state and federal laws NE JAMAIS liminer les r sidus dans les collec teurs d eaux pluviales les voies d eau ou sur une surface au sol Toujours liminer les r sidus conform ment aux lois loca...

Page 33: ...andle clockwise or counter clockwise The collar lock can be tightened to prevent the throttle from slipping and changing the engine speed 10 Circuit Breakers These serve to protect the circuits from e...

Page 34: ...ss and deadly poison that can cause severe injury or fatality DO NOT run this unit in an enclosed area DO NOT operate this unit where the exhaust may enter any building doorway window vent or opening...

Page 35: ...arm water outlet allows the cleaning technician to drain hot water from the water box for mixing chemical Water from this valve is hot L eau de cette soupape est chaude 13 Water Inlet This quick conne...

Page 36: ...to the cleaning water through a series of spiraled copper tubing This allows the engine coolant to travel in a counter rotating direction to the cleaning water during the exchange process creating a v...

Page 37: ...EF HELI COIL ENGINE COOLANT HEAT EXCHANGER OUTLET Y STRAINER LOW PRESSURE REGULATOR COLD WATER WARM WATER HOT WATER MANIFOLD TO PRESSURE GUAGE SINGLE SYSTEM WATER FLOW DIAGRAM LOW PRESSURE TEMPERATURE...

Page 38: ...e chemical can be directed to the metering valve The metering valve controls the amount of chemical that enters the solution outlet manifold The manifold assembly s check valve will not allow the chem...

Page 39: ...on and velocity The air is then filtered and rushes into the vacuum pump The vacuum pump compresses and heats the incoming air The hot discharged air is forced down stream into a silencer for noise ab...

Page 40: ...TE Never use your waste pump outlet hose as a water inlet hose Use only clean hoses for water inlet 2 Turn the water supply faucet on The water will fill the water box Don t run the solution pump dry...

Page 41: ...es provinciales et f d rales Waste Pumpout Optional 1 If your unit is equipped with an automatic waste pump connect one end of a garden hose to the pump out connection and the other end to an appropri...

Page 42: ...that no water or solution is required An automatic waste pump out is highly recommended for all de flooding operations due to the large amount of water removal often required 1 Move the solution tempe...

Page 43: ...en filled with anti freeze disconnect and store them 7 Turn the solution pump switch OFF Attach the winterizing loop hose with attachment Part 86260700 to the solution outlet connection and the water...

Page 44: ...clear water comes through the prime hose and then remove the prime hose from the container 6 Turn the chemical valve to the ON CHEMICAL position This will allow water to flow into the other side of th...

Page 45: ...Check for proper seating and shut off Solution Pump Inlet Strainer Weekly Check for debris and clean Battery Weekly Check for proper fluid level Fill with distilled water only Solution Outlet Screen W...

Page 46: ...Inspect clean and check for pulley groove wear Drive Pulley 500 hrs Check pulley alignment Drive Belts 500 hrs Inspect and clean Drive Belts 500 hrs Check belt tension Chemical Pump Check Valves 500...

Page 47: ...ystem functioning properly follow the chemical pump and solution outlet maintenance in the Maintenance Schedule in this manual Refer any additional questions to your dealer Heat Exchanger System Maint...

Page 48: ...ter Oil Recommendation See ENGINE OIL REQUIRE MENTS in Operations section NOTE Using less than service class SF or SG oil or extending oil change intervals longer than recommended can cause engine dam...

Page 49: ...ngine oil capacity is approximately 98 gallons 3 7 Liters Lubricating Oil With the emission control now in effect the CR 4 and CG 4 lubricating oils have been developed for the use of a low sulfur fue...

Page 50: ...oo much oil will cause overheating Use the illustration as a guide when adding oil 2 To prevent rust from building up inside the vacuum pump if moisture exists we have provided a lubri cation cup on t...

Page 51: ...alignment after the first 25 hours and then again at 100 hours 5 Check for belt ride in the groove Use only exact replacement for system drive belts Use only exact manufacturer and models for replacem...

Page 52: ...d Parts Listing for a parts break down Waste Tank Float Valve The float valve in the waste tank shuts the unit down once the waste tank becomes full Debris can collect around the hinge of the float va...

Page 53: ...fe we recommend that the hoses be washed out with clean water at the end of each working day High Pressure Solution Hoses Inspect your high pressure solution hoses for wear after the first 100 hours o...

Page 54: ...nt runs out of helicoil close petcock 5 Fill radiator with water coolant mix 6 Re install radiator cap 7 Shutdown unit Check radiator overflow bottle Add water coolant to proper cold level General Ser...

Page 55: ...nformation installation and use Check Valve Solution Outlet Inspect the check valve whenever doing service on the chemical pump or if flow problems occur in the chemical system 1 Remove the check valv...

Page 56: ...bricant and reassemble To replace the check valves unscrew the check valve caps Replace the check valves and reassemble using new o rings DO NOT attempt to re use o rings once the check valves have be...

Page 57: ...e regulator so that the pressure gauge reads 450 PSI with the tool valve closed When the tool valve is opened there is an approxi mate drop of 100 PSI in pressure If there is a pressure drop greater t...

Page 58: ...Lubricate o rings using o ring lubricant Low pump volume Measure the amount of water being returned to the water box from the pressure regulator It should fill a gallon container about every 17 second...

Page 59: ...e cleaning tool valve open no chemical Chemical pump is improperly primed Refer to chemical pump priming instructions The strainer at the inlet end of the chemical inlet tube is clogged Unclog the str...

Page 60: ...echarge or replace battery Defective ignition switch Test ignition switch for power going into the switch If there is power going in but NO power going out replace the switch Defective starter motor T...

Page 61: ...ater scaling Descale unit repair or replace damaged plumbing components as necessary Install water softener Not enough water flow Check jet size of tool Heat exchanger leaks NOTE The exhaust heat exch...

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Page 63: ...86410230 T 05 01 17 Spare Parts List 1 001 139 0 1 001 140 0 Apex GTX From Serial Number Ref No1 See Serial Number Page or call manufacturer...

Page 64: ...tion of the part SERIAL NO FROM If this column has an and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number The s...

Page 65: ...Floor Mount 62 Chemical Jug Floor Mount 64 Hose Diagram Gas 66 Hose Diagram Diesel 67 Wiring Diagram Gas 68 Wiring Diagram Diesel 69 Options Hose Accessories 72 Exhaust Optional 74 Automatic Pumpout D...

Page 66: ...1 14 16 14 19 7 19 14 15 14 11 28 17 14 26 19 12 25 4 7 5 14 17 11 14 14 16 11 11 14 27 7 24 7 20 21 22 11 17 14 23 DIESEL ONLY 19 19 14 14 17 14 19 12 25 4 7 5 11 14 14 11 17 3A 10 9 2 1 14 19 18 8 1...

Page 67: ...HCS 12 86274000 1 SCR 3 8 16 X 3 HHCS GR5 13 86273330 2 SCR CAP 1 4 20 X 2 75 HXHD 14 86270330 35 FLATWASHER 1 4 15 86233390 3 CLAMP 7 8 DIA P CUSHIONED 16 86177090 1 CLAMP CABLE 1 2I D 1 4BLT 17 8601...

Page 68: ...6 Frame Hoods 16 13 9 17 12 15 5 3 7 6 18 17 12 2 14 12 17 4 1 11 11 8 10 15 19 7 20 86410230 Spare Parts List APEX GTX Prochem...

Page 69: ...7 86315490 3 GASKET HOOD VIBE DAMPNR 8 86279340 4 WASHER 3 16 X 9 16 FLAT 9 86274000 1 SCR 3 8 16 X 3 HHCS GR5 10 86273330 2 SCR CAP 1 4 20 X 2 75 HXHD 11 86270990 4 NUT 10 32 HEX NYLOCK SS 12 8627033...

Page 70: ...8 Side Panel Right 1 3 4 2 86410230 Spare Parts List APEX GTX Prochem...

Page 71: ...ist APEX GTX Prochem Side Panel Right REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86330040 1 BRKT VAC INLET APEX 2 86180370 1 ELL 1 8P X 1 4 POLY BR 3 86180700 2 END CAP VAC INLET 1 1 2 4 86178...

Page 72: ...10 Side Panel Left TO FROM TO WASTE TANK WATER BOX WATER BOX 6 10 PART 9 7 11 4 8 12 1 2 13 3 OF 11 5 5 14 86410230 Spare Parts List APEX GTX Prochem...

Page 73: ...2 X CL 4 86188080 1 NIP 3 8 HX BR 5 86409340 1 LABEL WATER INLET 6 86181400 1 FTTG BRB 3 8P x 5 8H BR 7 86181360 1 FTTG BRB 1 2P X 5 8H BR 8 86179710 1 DSC 3 8F X 3 8FP 9 86177220 1 CLMP HOS 32 1 562...

Page 74: ...12 Chemical Panel 1 2 9 17 16 13 7 3 11 12 8 6 4 15 5 14 10 86410230 Spare Parts List APEX GTX Prochem...

Page 75: ...86194160 1 TEE 1 8 BR 6 86177660 4 CONN 1 8P X 1 4T 7 86181300 2 FTTG BRB 1 8P X 5 16H 8 86195050 1 VALVE METERING 1 8FP 9 86181170 1 FLOWMETER 1 8FP 10 86247720 2 NIPPLE 1 8 CLOSE 11 86274290 2 SCR...

Page 76: ...14 Control Panel Gas 17 16 19 20 18 12 24 23 4 15 6 1 5 3 5 26 2 25 7 22 21 14 13 11 10 8 9 12 27 86410230 Spare Parts List APEX GTX Prochem...

Page 77: ...32 W STAR WASHER PLTD 15 86187070 1 LT INST PRF805 16 86186940 1 LIGHT WARNING AMBER IDEC 17 86186930 1 LIGHT WARNING IDEC AP2M 18 86181960 1 GAUGE TEMP DATCON 19 86181950 1 GAUGE VACUUM 15 HG BRKT 86...

Page 78: ...16 Control Panel Diesel 14 2 1 10 12 13 24 25 30 14 21 23 22 19 18 20 11 26 17 6 8 28 29 4 15 16 9 7 5 3 27 29 86410230 Spare Parts List APEX GTX Prochem...

Page 79: ...0 2 SW RTRY NON ILLUM TM 15 86191740 1 RELAY ENG SHTDWN 16 86005720 1 NUT 8 32 W STAR WASHER PLTD 17 86187070 1 LT INST PRF805 18 86186950 1 LIGHT WARNING GREEN IDEC 19 86186940 1 LIGHT WARNING AMBER...

Page 80: ...18 Control Panel Mounting 2 1 3 86410230 Spare Parts List APEX GTX Prochem...

Page 81: ...230 Spare Parts List APEX GTX Prochem Control Panel Mounting REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86273180 4 SCR 1 4 20 X 1 HXHD GRD8 2 86270330 4 FLATWASHER 1 4 3 86189050 4 NUT WELL 1...

Page 82: ...20 Engine Gas TO Y ADAPTER 1 4 7 8 10 15 16 18 23 24 25 26 21 11 6 2 5 9 3 19 20 14 12 16 16 13 1 27 28 17 22 TO HEAT 19 86410230 Spare Parts List APEX GTX Prochem...

Page 83: ...H BR 13 86342360 1 ENG KUBOTA WG972 W CAT 14 86180260 1 ELL 3 4 ST BR 15 86179910 1 EL BR 1 4MNPT X 1 2MJIC 16 86177310 3 CLMP HOSE 16 1 1 2 MIN 1 3 4 17 86182750 2 GSKT THERM OUT KU WG972 18 8617363...

Page 84: ...22 Engine Diesel 1 26 9 3 25 27 2 18 15 17 22 21 4 8 12 18 16 18 23 24 10 5 2 20 13 7 11 14 28 19 21 6 TO HEAT EXCHANGER 86410230 Spare Parts List APEX GTX Prochem...

Page 85: ...14 86182290 1 GSKT EXH KUB D902 WG972 15 86181420 1 FTTG BRB 3 4 P x 1 H BR 16 86180800 1 ENG KUBOTA D902 17 86180260 1 ELL 3 4 ST BR 18 86177310 3 CLMP HOSE 16 1 1 2 MIN 1 3 4 19 86318100 1 THERMOSTA...

Page 86: ...24 Engine Mounting 5 6 4 3 6 5 7 6 5 7 9 2 1 8 86410230 Spare Parts List APEX GTX Prochem...

Page 87: ...FROM NOTES 1 86274750 1 SCR 1 4 20 X 3 4 HHCS 2 86010780 1 WASHER 1 4 SPLIT 3 86046140 1 BRKT RIGHT ENG MTG 4 86046130 1 BRKT LEFT ENG MTG 5 86010720 8 WASHER M10 X 30 PLTD 6 86175450 8 BOLT M10 1 50X...

Page 88: ...26 Engine Mounting 23 8 15 14 6 13 3 1 2 19 11A 20 8 10 4 8 5 2 1 18 9 18 7 ONLY GAS ENGINES 21 22 2 GAS DIESEL 12 16 17 11B 86410230 Spare Parts List APEX GTX Prochem...

Page 89: ...ENG KUB GAS 11A 86185050 1 HOSE AIR FILTER GAS 11B 86185060 1 HOSE AIR INTAKE KUBOTA DIESEL DIESEL 12 86136640 1 SCR M8 X 20 HHMS DIESEL 13 86177250 1 CLMP HOS 24 1 1 16MIN 2 14 86177220 1 CLMP HOS 3...

Page 90: ...28 Coolant System 86410230 Spare Parts List APEX GTX Prochem...

Page 91: ...4 6 86195590 4 WASHER RUBBER 093 THK 7 86191530 1 RADIATOR KUBOTA W SHROUD 8 86189050 2 NUT WELL 1 4 20 HD 9 86177310 3 CLMP HOSE 16 1 1 2 MIN 1 3 4 10 86273180 2 SCR 1 4 20 X 1 HXHD GRD8 11 86176990...

Page 92: ...30 Vacuum Pump 86410230 Spare Parts List APEX GTX Prochem...

Page 93: ...16 14X4 HXHD 12 86271070 2 NUT 7 16 14 HEX 13 86193230 1 SPRING VAC REL VLV 14A 86191320 1 PULLEY 2TB64 GAS 14B 86191110 1 PULL 2TB74 PERF 805 DIESEL 15A 86185390 1 HUB P1 X 1 1 4 GAS 15B 86185410 1...

Page 94: ...32 Solution Pump 34 18 23 24 25 30 29 28 27 33 25 24 32 1 21 2 22 7 14 4 3 35 36 13 16 31 5 11 20 1 15 9 12 6 17 10 8 19 39 38 37 86410230 Spare Parts List APEX GTX Prochem...

Page 95: ...6057150 2 STRAP WTR PMP HOLDDOWN 19 86046150 1 BRKT WTR PMP MTG 20 86005770 4 NUT 3 8 16 HEX NYLOCK 21 86005730 2 NUT 3 8 16 HEX 22 86005680 1 NUT 1 4 20 HEX NYLOCK 23 86195100 1 VALVE CAP 303 SST INL...

Page 96: ...34 Solution Pump 86410230 Spare Parts List APEX GTX Prochem...

Page 97: ...GP 4 86186250 6 KIT CHK VALVE GEN PMP 6PC 5 86189320 6 O RING CAP GEN PMP 6 86297550 3 PLUNGER 20MM GP 7 86014890 3 O RING PLUNGER SEAL GP 8 86297560 3 SEAL RETAINER 20MM GP 9 86297570 3 RING INTERME...

Page 98: ...changer Exhaust Gas 39 38 37 36 4 8 20 17 28 25 26 27 11 28 20 12 13 10 31 19 9 29 21 3 30 22 17 28 6 2 24 18 15 23 7 16 30 21 5 14 35 15 1 17 28 21 22 21 30 34 33 32 86410230 Spare Parts List APEX GT...

Page 99: ...78180 1 SCR 3 8 X 1 2 SSHLD 17 86274750 14 SCR 1 4 20 X 3 4 HHCS 18 86274000 2 SCR 3 8 16 X 3 HHCS GR5 19 86273810 4 SCR 1 4 20 X 1 00 HHCS SS 20 86270770 7 NUT 1 4 20 HEX 21 86270330 9 FLATWASHER 1 4...

Page 100: ...eat Exchanger Exhaust Diesel 4 8 20 17 28 25 26 27 11 28 20 12 13 10 31 19 9 29 21 3 30 22 17 28 6 2 24 18 15 23 7 16 30 21 5 14 15 1 17 28 21 22 21 30 34 33 32 86410230 Spare Parts List APEX GTX Proc...

Page 101: ...HE ACCESS COVER 14 86338820 1 HSG VAC HE BOX AGT 15 86279510 4 WASHER 3 8 X 1 FLAT NP 16 86278180 1 SCR 3 8 X 1 2 SSHLD 17 86274750 14 SCR 1 4 20 X 3 4 HHCS 18 86274000 2 SCR 3 8 16 X 3 HHCS GR5 19 86...

Page 102: ...40 Heat Exchanger Cores 2 1 6 12 5 6 9 11 8 9 13 10 9 9 10 9 10 10 9 13 3 7 4 1 14 86410230 Spare Parts List APEX GTX Prochem...

Page 103: ...18 SCR 1 4 20 X 3 4 HHCS 4 86270330 18 FLATWASHER 1 4 5 86182190 6 GROM 1 2 ID X 1 1 8 OD 6 86181400 2 FTTG BRB 3 8P x 5 8H BR 7 86010780 18 WASHER 1 4 SPLIT 8 86180240 1 ELL ST 3 8 45DEG BR 9 861802...

Page 104: ...42 Heat Exchanger Mounting 6 5 4 1 4 4 3 4 5 3 2 2 1 4 4 6 SEE ENGINE MOUNTING 86410230 Spare Parts List APEX GTX Prochem...

Page 105: ...ng REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86005770 2 NUT 3 8 16 HEX NYLOCK 2 86325250 2 BRKT HE BOX SUPPORT PGT 3 86274000 3 SCR 3 8 16 X 3 HHCS GR5 4 86279510 8 WASHER 3 8 X 1 FLAT NP 5 8...

Page 106: ...44 Helicoil 86410230 Spare Parts List APEX GTX Prochem 10 9 3 13 12 1 4 2 5 8 5 7 6 11...

Page 107: ...COIL 2 86342090 1 BRKT HELICOIL MTG 3 86342080 1 SHELL FRONT HELICOIL 4 86342070 1 SHELL REAR HELICOIL 5 86278910 24 WASHER 3 8 X 7 8 FLAT SS 6 86276430 8 SCR 3 8 16 X 1 75 HHCS SS 7 86274010 4 SCR 3...

Page 108: ...46 Helicoil Mounting ADAPTER ON ENGINE TO ENGINE HEAT EXCHANGER TO PRESSURE 1 2 10 11 8 6 3 4 6 7 4 3 5 TO SECOND Y ADAPTER REGULATOR FROM THERMOSTAT 8 9 86410230 Spare Parts List APEX GTX Prochem...

Page 109: ...6342100 1 ASSEMBLY HELICOIL 3 86177310 2 CLMP HOSE 16 1 1 2 MIN 1 3 4 4 86181420 2 FTTG BRB 3 4PX1H BR 5 86180260 1 ELL 3 4 ST BR 6 86180430 2 ELL 3 4PX1 2T BR 7 86180000 1 ELBOW 3 4 45 DEG BRASS ST 8...

Page 110: ...48 Solution Outlet 22 23 30 29 28 27 26 25 24 13 9 11 4 7 21 2 12 15 5 10 17 20 14 16 3 19 12 6 18 1 8 86410230 Spare Parts List APEX GTX Prochem...

Page 111: ...10 86189190 1 ORIFACE BYPASS 4916 20 ZEEMS 11 86187260 1 MANIFOLD SOLUTION 12 86180420 2 ELL 1 8P X 1 4T 45 DEG 13 86180410 1 ELL 3 8P X 1 2T BR 14 86179990 1 ELBOW 1 8 45 DEG BRASS 15 86177860 1 CON...

Page 112: ...TION PUMP TO WARM WATER OUTLET TO TOP OF COPPER HEATER CORE OVERFLOW HOSE 22 18 13 6 15 FROM 27 WATER INLET 25 14 5 12 19 21 17 10 8 10 7 16 13 18 23 11 16 13 18 9 4 2 26 20 21 86410230 Spare Parts Li...

Page 113: ...188180 3 NIP 1 2 X CL 11 86031950 1 MLDG WATER BOX EVEREST 12 86181370 1 FTTG BRB 1 2P x 3 4H BR 13 86181360 4 FTTG BRB 1 2P X 5 8H BR 14 86180420 1 ELL 1 8P X 1 4T 45 DEG 15 86180250 1 ELL 1 2 BR 16...

Page 114: ...52 Pressure Regulator 4 18 5 6 19 5 TO COPPER HEATER CORE 16 11 12 13 8 14 17 10 7 9 2 15 1 5 3 14 FROM SOLUTION PUMP TO PRESSURE GAUGE TO HELICOIL INLET 86410230 Spare Parts List APEX GTX Prochem...

Page 115: ...MP 7 8 DIA P CUSHIONED 7 86194180 1 TEE SERVICE 3 8 8 86191660 1 REG PRESS CAT 7670AWI 9 86386850 1 NIP 3 8 CLOSE BR 10 86185180 1 HOSE PULSE 36 3 8MPT BS 11 86181400 1 FTTG BRB 3 8P x 5 8H BR 12 8618...

Page 116: ...54 100 Gallon Waste Tank 13 12 10 6 5 3 2 1 15 14 9 18 16 17 20 4 7 7 19 TO VACUUM PUMP 21 22 PART OF 4 11 8 23 24 13 16 6 9 19 TO VACUUM PUMP 8 11 86410230 Spare Parts List APEX GTX Prochem...

Page 117: ...86273810 4 SCR 1 4 20 X 1 HHCS SS 2 9 86010630 8 WASHER 1 4 X 5 8 FLAT SS 10 86193870 1 ASSY LVL SENS SHTOF SW 11 86202240 4 WASHER SEAL 1 4 X 1 OD SS 2 12 86325770 1 GASKET 100G LID WST TNK 13 86318...

Page 118: ...56 60 Gallon Waste Tank 13 16 12 15 14 10 7 6 5 4 3 2 1 18 17 9 19 TO VACUUM PUMP 20 21 22 7 PART OF 4 11 8 23 24 13 16 6 9 19 TO VACUUM PUMP 8 11 86410230 Spare Parts List APEX GTX Prochem...

Page 119: ...8 86273810 4 SCR 1 4 20 X 1 HHCS SS 2 9 86010630 8 WASHER 1 4 X 5 8 FLAT SS 10 86193870 1 ASSY LVL SENS SHTOF SW 11 86202240 4 WASHER SEAL 1 4 X 1 OD SS 2 12 86318530 1 GASKET WASTE TANK LID 13 863185...

Page 120: ...1 16 23 21 1 2 8 8 2 1 20 20 FROM VEHICLE FUEL SUPPLY MOUNT TO VEHICLE FRAME TO VEHICLE FUEL SUPPLY USE AS NEEDED 4 TO CONSOLE 9 12 12 17 19 18 7 10 17 3 14 16 THROUGH VEHICLE FLOOR RETURN 13 23 8641...

Page 121: ...86335240 1 COVER FUEL PUMP 11 86005810 4 NUT 1 4 20 HEX NYLOCK SS 12 86175850 1 BULKHEAD 13 86175980 1 BUSH OPEN CLSD 5 8 HOL 14 86177370 4 CLMP FUEL LINE 5 16 X 1 4B 15 86177390 2 CLAMP F I SAE 12 1...

Page 122: ...2 8 8 2 1 20 20 15 19 23 25 22 3 16 HOSE 15 FROM VEHICLE FUEL SUPPLY MOUNT TO VEHICLE FRAME TO VEHICLE FUEL SUPPLY USE AS NEEDED 4 TO CONSOLE 9 12 12 17 18 7 10 17 3 14 THROUGH VEHICLE FLOOR RETURN 13...

Page 123: ...1 86005810 4 NUT 1 4 20 HEX NYLOCK SS 12 86175850 2 BULKHEAD 13 86175980 1 BUSH OPEN CLSD 5 8 HOL 14 86177370 4 CLMP FUEL LINE 5 16 X 1 4B 15 86177390 6 CLAMP F I SAE 12 1 4 HOSE 16 86177400 10 CLAMP...

Page 124: ...62 Battery Floor Mount 10 9 8 7 6 5 4 3 1 2 86410230 Spare Parts List APEX GTX Prochem...

Page 125: ...EXCLUDING BATTERY 1 86273780 2 SCR 1 4 20 X 3 4 HHCS SS NP 2 86005680 2 NUT 1 4 20 HEX NYLOCK 3 86174580 1 BATTERY 4 86012060 1 BOX BATTERY MODIFIED 5 86273190 4 SCR 1 4 20 X 1 1 2 HXHD 6 86270330 8 F...

Page 126: ...64 Chemical Jug Floor Mount 5 2 4 1 6 3 86410230 Spare Parts List APEX GTX Prochem...

Page 127: ...or Mount REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86298250 1 HOLDER 5 GAL JUG 2 86273190 4 SCR 1 4 20 X 1 1 2 HXHD 3 86270770 4 NUT 1 4 20 HEX 4 86270330 4 FLATWASHER 1 4 5 86185720 1 JUG 5...

Page 128: ...AIR FILTER AIR FILTER 86184390 20 86280260 36 86185030 86282500 20 86282950 73 1 2 86316810 86280550 55 86282510 13 86414070 86183400 33 1 2 HOSE OIL DRAIN 86282520 46 86414040 86183400 33 1 2 861839...

Page 129: ...TE TANK HOSE BLOWER TO WASTE TANK HOSE AIR FILTER AIR FILTER 86184390 20 86280260 36 86185030 86282500 20 86282950 73 1 2 86316810 86280550 55 86282510 13 86414070 86183400 33 1 2 HOSE OIL DRAIN 86282...

Page 130: ...O N C COM M F GRN WHT RED GRN BATTERY BLK GRN WHT REAR OF CONNECTORS WHT BLK POS NEG A B C F M BRN ENGINE KUBOTA N O HOUR METER N O TEMP OIL PRESS OVERRIDE SW 2 N O CONTACT BLOCKS ACC IGN BAT 15 AMP...

Page 131: ...6410230 Spare Parts List APEX GTX Prochem Wiring Diagram Diesel RED WASTE TANK FULL LIGHT WHT AMBER CHECK ENGINE LIGHT ENERGIZE TO RUN SOLENOID GREEN GLOW PLUG LIGHT LOCATED ON THERMOSTAT ADAPTER MANI...

Page 132: ...70 Notes 86410230 Spare Parts List APEX GTX Prochem...

Page 133: ...71 Options OPTIONS 86410230 Spare Parts List APEX GTX Prochem...

Page 134: ...72 Hose Accessories 2 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 86410230 Spare Parts List APEX GTX Prochem...

Page 135: ...30 1 HOSE HP 1 4 X 50FT W QD VLVE 8 86184520 1 HOSE HP 1 4 X 50 9 86182800 2 GUARD HOSE VINYL 10 86194990 1 VALVE BALL 1 4FP 11 86189240 2 O RING 7 32ID X 11 32OD 12 86189250 2 O RING 3 8 ID X 1 2 OD...

Page 136: ...74 Exhaust Optional 2 3 4 1 5 86410230 Spare Parts List APEX GTX Prochem...

Page 137: ...ART NO QTY DESCRIPTION SERIAL NO FROM NOTES 86030440 1 KIT EXHAUST 3 ID SINGLE KIT COMPLETE 1 86177010 2 CLAMP 48 HOSE 2 86280600 1 HOSE 3 X 17 FLEXABLE 3 86181110 1 FLANGE VAC EXH DUCT KIT LG 4 86192...

Page 138: ...76 Automatic Pumpout Dual Diaphragm Optional 17 16 14 13 12 11 10 8 7 6 5 2 1 TO WASTE TANK 4 3 TO ENGINE HARNESS TO PUMPOUT 18 15 19 20 9 22 21 19 86410230 Spare Parts List APEX GTX Prochem...

Page 139: ...6 NUT 1 4 20 HEX 13 86273190 6 SCR 1 4 20 X 1 1 2 HXHD 14 86280230 1 HOSE 3 4ID WTR X 41 15 86333880 1 PUMPOUT WASTE DUAL DIAPHRAGM 16 86335950 1 BRKT HOSE CONNECTING 17 86335960 1 HOSE 1 ID X 18 EXHA...

Page 140: ...78 Wand Titanium Six Jet Optional 25 17 34 8 3 6A 33 32 31 30 29 28 27 26 24 23 22 21 20 19 18 17 13 10 9 8 5 4 3 2 1 7 11 12 14 15 16 36 6B 6C 35 17 86410230 Spare Parts List APEX GTX Prochem...

Page 141: ...PT QD 12 86193490 1 STRAINER JET 50 MESH 13 86194450 2 TIP SPRAY 9501 X 1 8P SST 14 86195570 2 WASHER NYLON 15 86177860 1 CONN 1 4P X 11 16 16M 16 86177870 1 CONN 1 4FP X 11 16 16F BR 17 86194580 4 TI...

Page 142: ...80 Wand Ergo Titanium Six Jet Optional 2A 26 6 12 25 13 11 18 22 4 3 21 20 21 23 24 16 7 2B 9 19 8 10 23 14 1 25 15 17 5 20 21 27 86410230 Spare Parts List APEX GTX Prochem...

Page 143: ...77860 1 CONN 1 4 X 11 16 16M 10 86005580 1 NIP 1 4 FPT QD 11 86195600 1 WASHER BLK WD 12 86195610 1 WASHER FLAT SS WD 13 86179020 1 DEC WD HD CAST SST TM 14 86177650 1 CONN 1 4P X 1 4T BR 15 86031580...

Page 144: ...82 Wand Quad Jet Optional 18 23 14 33 32 31 30 29 28 27 26 25 24 22A 22B 22C 20 21 18 19 17 16 15 14 13 12 11 9 10 8 7 6 5 4 3 2 1 34 86410230 Spare Parts List APEX GTX Prochem...

Page 145: ...730 3 TIE CABLE 8 WHT 15 86273310 2 SCR CAP 1 4 20 X 1 1 4 SOC 16 86198160 1 HOLD DOWN WD HDL 17 86182840 1 BODY WD HDL 18 86190180 2 PLUG 1 8 SOCHD BR 19 86043300 1 ASSY L S BEND MNFLD 20 86273450 4...

Page 146: ...84 Wand Tri Jet Optional 31 30 29 28 27 26 25 24 23 22 19 20 21 18A 18B 18C 17 16 15 14 13 12 11 9 10 8 7 6 5 4 3 2 1 86410230 Spare Parts List APEX GTX Prochem...

Page 147: ...1 4T BR 13 86183970 1 HOSE 3 16X49 1 8P X 1 4FT 14 86265730 3 TIE CABLE 8 WHT 15 86273310 1 SCR CAP 1 4 20 X 1 1 4 SOC 16 86198160 1 HOLD DOWN WD HDL 17 86182840 1 BODY WD HDL 18A 86194410 3 TIP SPRY...

Page 148: ...86 Stair Tool Optional 3 4A 5 6 7 8 9 10 11 12 13 14A 14B 15 16 17 18 19 20 21 22 4B 4C 2 1 86410230 Spare Parts List APEX GTX Prochem...

Page 149: ...W 1 4 20 X 1 HHCS SS 7 86177650 1 CONN 1 4P X 1 4T BR 8 86192030 3 SCR CAP 10 32X1 1 4 SOCH 9 86270990 3 NUT 10 32 HEX NYLOCK SS 10 86174120 1 ASSY EXTRCTR VLV 11 86247680 1 NIPPLE 1 4 HEX 12 86005580...

Page 150: ...88 Upholstery Tool Optional 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 3 86410230 Spare Parts List APEX GTX Prochem...

Page 151: ...70 1 CONN 1 4FPX11 16 16F BR 16 86188320 1 NIP 1 4X5 SST 17 86178520 1 COUPLER UPHLST TL 18 86177660 1 CONN 1 8P X 1 4T 19 86178630 1 CUFF 1 1 4H X 1 1 2T GRY 20 86183160 1 HOLDER VLV STEM EXTRCTR VL...

Page 152: ...5 6 7 9 10 11 12 13 14 15 16 8 4 2 2 10 12 2 10 5 2 4 10 2 3 5 1 5 7 50 1 8 DIMENSIONAL DATA 11 OVERALL DIMENSION 41 1 2 TALL 50 1 8 WIDE 57 WIDE WITH TOOL HOLDERS 7 7 8 DEEP 2 3 4 2 3 4 2 3 4 8641023...

Page 153: ...R 1 4 SPLIT LOCK 4 86274760 20 SCR 1 4 20 X 1 2 HHCS PLTD 5 86274750 4 SCR 1 4 20 X 3 4 HHCS PLTD 6 86398940 2 BRACKET SLOTTED SHELF ASSY 7 86175730 2 BRKT ADJUST MTG HLDR 8 86410010 1 LABEL PROCHEM 9...

Page 154: ...r Tank Dual with Demand Pump Optional 1 2 3 4 5 6 7 8 9 10 11 12 13 2 4 3 1 6 7 8 8 13 14 OVERALL DIMENSION 32 1 2 TALL 62 5 8 WIDE 15 1 2 DEEP TO DEMAND PUMP 7 7 9 86410230 Spare Parts List APEX GTX...

Page 155: ...16 WASHER 3 8 FLAT 3 86010790 16 WASHER 3 8 SPLIT LOCK 4 86277830 16 SCR 3 8 16 X 2 HXHD 5 86176400 4 CAP WATER BOX 6 86180170 2 ELL STREET 1 2 BR 7 86181370 5 FTTG BRB 1 2P X 3 4H BR 8 86233110 4 CLA...

Page 156: ...94 Water Tank Demand Pump Optional 1 2 3 4 5 6 7 8 9 10 11 12 4 14 14 13 8 4 86410230 Spare Parts List APEX GTX Prochem...

Page 157: ...16 SPLIT LOCK PLTD 3 86278830 4 WASHER 5 16 FLAT 4 86233110 4 CLAMP 1 0 WORM GEAR 5 86400880 1 HOSE 3 4 ID WTR X 4 5 6 86410850 1 HOSE 3 4 ID X 5 5 7 86280550 1 HOSE 5 8ID X 55 8 86181400 1 FTTG BRB...

Page 158: ...2 4X 406 28 8 WIDE 58 8 LENGTH 30 0 TALL 2X 16 5 2X 18 7 Floor Vehicle MOUNTING DETAIL 34 40 40 4 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4...

Page 159: ...8P X 5 8 BR 17 86179710 1 DISCONNECT 3 8F X 3 8FP 18 86179630 1 DISCONNECT 3 8M X 3 8FP 19 86180900 1 FILTER DEMAND PUMP 20 86195330 1 VLV BALL 3 4FP BS 21 86192380 1 SEAT FLOAT VLV TM 22 86173820 1 A...

Page 160: ...98 Hose Reel Optional 43 25 40 47 OVERALL DIMENSIONS 47 TALL 40 WIDE 86410230 Spare Parts List APEX GTX Prochem...

Page 161: ...99 86410230 Spare Parts List APEX GTX Prochem Hose Reel Optional REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 86373960 1 HOSE REEL 300 FT W SMALL REEL COMPLETE...

Page 162: ...100 Motorized Hose Reel Tank Optional 6 4 3 5 6 5 6 5 6 5 6 10 12 11 9 1 24 20 19 2 7 14 15 16 17 13 30 31 29 28 32 26 25 27 35 8 34 33 86410230 Spare Parts List APEX GTX Prochem...

Page 163: ...86412660 1 PNL DEMAND PMP MT GRY 14 86410760 1 HOSE 5 8 ID X 27 15 86177260 2 CLMP HOS 10 9 16MIN 1 1 16 86181360 1 FTTG BRB 1 2P X 5 8 BR 17 86180170 1 ELL STREET 1 2 BR 18 86190190 1 PLG 3 4 SOCHD...

Page 164: ...102 Motorized Hose Reel Optional 9 10 8 5 6 1 2 11 12 13 5 6 14 5 6 15 20 17 21 7 4 86410230 Spare Parts List APEX GTX Prochem...

Page 165: ...130 16 WASHER 5 16 SPLIT LOCK PLTD 7 86047910 1 GUARD BELT MOTORIZED REEL 8 86270330 4 FLATWASHER 1 4 9 86274750 4 SCR 1 4 20 X 3 4 HHCS PLTD 10 86010780 4 WASHER 1 4 SPLIT LOCK PLTD 11 86191090 1 PUL...

Page 166: ...E Z Charge Water Softener Tank Tray Optional 1 2 3 4 5 6 7 11 12 14 15 13 16 18 21 9 25 12 19 23 12 12 20 13 16 16 22 24 23 1 1 29 29 27 17 8 26 30 13 28 10 27 86410230 Spare Parts List APEX GTX Proc...

Page 167: ...2 86279510 8 WASHER 3 8 FLAT 13 86010790 12 WASHER 3 8 SPLIT LOCK 14 86275190 2 SCREW 3 8 16 X 1 25 HHCS SS 15 86054050 1 PNL SOFT MTG WTR SOFT CIR GRAY 16 86006920 4 SCR 3 8 16 X 3 4 HHCS GR5 PLTD 17...

Page 168: ...106 E Z Charge Water Softener Filter Optional 7 2 1 6 5 5 4 10 1 9 2 8 3 3 3 3 86410230 Spare Parts List APEX GTX Prochem...

Page 169: ...ES 1 86179630 1 DISCONNECT 3 8M X 3 8FP 2 86181400 2 FTTG BRB 3 8P X 5 8H BR 3 86177260 4 CLMP HOS 10 9 16MIN 4 86280140 1 HOSE WTR 5 8X 30 1 2 5 86181360 2 FTTG BRB 1 2P X 5 8H BR 6 86180170 1 ELL ST...

Page 170: ...108 E Z Charge Water Softener Brine System Optional 13 9 10 11 12 3 2 PART OF ITEM 3 14 4 9 8 5 6 1 5 7 86410230 Spare Parts List APEX GTX Prochem...

Page 171: ...LY BR 3 86177620 1 CONN 1 4P BLKHD LNG BR 4 86180480 1 ELL BRB 1 4P X 1 4H BR 5 86176990 2 CLAMP HOSE 4 SST 6 86280630 1 HOSE 1 4ID NYLOBRD X 30 7 86179160 1 DEC CDNSD REGEN OPER 8 86179710 1 DSC 3 8F...

Page 172: ...110 Serial Numbers REF NO MODEL SERIAL 1 10011390000584 10011400000053 2 10011390000637 10011400000061 3 10011400000068 10011390000661 86410230 Spare Parts List APEX GTX Prochem...