Prochem Ninja master 500 PSI NMCU2250H, Operating Instructions Manual

Page 1: ...86399110 A 02 04 15 Ninja Master 500 PSI Extractor Operating Instructions ENG MODELS NMCU2250H 10070770 From Serial Number Ref No 1 See Serial number page or call Manufacturer...

Page 2: ...ion to the carpet and then vacuums the soiled water back into the recovery tank Warranty Registration Thank you for purchasing a Prochem K rcher Group product Warranty registration is quick and easy Y...

Page 3: ...Instructions 8 Operations Technical Specifications 9 Controls 10 Chemicals 11 Pre Run Inspection 12 Equipment Set up 12 Heater Operation 12 Cleaning 13 Maintenance Periodic Maintenance 14 Daily Regul...

Page 4: ...us or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The OPERATIONS section is to familiarize...

Page 5: ...cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplu...

Page 6: ...ine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator...

Page 7: ...drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them Label Circuit Interrupter 86200570 Label Warning 86244300 86399110 Oper...

Page 8: ...volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adapter that looks like the adapter in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig...

Page 9: ...on concerning use of the appliance by a person responsible for their safety MODEL ITEM MEASURE ALL Electrical 115 Volt 60 hz 15A Solution Pump 500 psi Solution Capacity 17 Gal Recovery Capacity 14 Gal...

Page 10: ...2 Switch 5 Heater Switch with On Light Units w Heat Only 6 Pressure Gauge 7 Adjustable Pressure Relief Valve 8 Heater Temperature Light Units w Heat Only 9 Breaker for Vacuum 2 10 Breaker for Vacuum 1...

Page 11: ...sed for carpet cleaning Chemicals Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar Non Compatible Aldehydes Aromatics Hydrocarbons SP Butyls Carbon Tetrachloride Clorox Chlorinated Bleac...

Page 12: ...nnect coupler and push onto the connection on the chassis To avoid leaks check to be that a positive connection was made NOTE When using a powder cleaner pre mix with hot water in a clean container be...

Page 13: ...replace nozzle 2 Normally chemical is applied on the push stroke of the wand when cleaning Vacuuming is done on the pull stroke For heavily soiled carpets the wand may be used in a scrubbing manner a...

Page 14: ...clean water 4 After each use rinse tank with fresh water Periodi cally inspect the recovery tank and decontaminate if necessary using a Hospital Grade Virucide or a 10 1 bleach to water solution Wast...

Page 15: ...I Vacuum Motor Carbon Brushes Replacement 3 8 9 5mm Carbon Brushes End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram If armature commutator is grooved extrem...

Page 16: ...Only qualified maintenance personnel are to perform the following repairs 86399110 Operators Manual Ninja Master 500PSI Pump Replacement Kits 500 psi Cam Bearing Kit 86201040 Plunger Seals Kit 862010...

Page 17: ...ssure drop seems excessive 1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove piston and u cup 4 Wipe piston and u cup clean of any film or scale...

Page 18: ...no solution Pump inlet screen plugged Clean inlet screen Pump not primed Prime pump with priming hose Internal or external solution line damaged and leaking Replace Pump runs loss of pressure Interna...

Page 19: ...19 Notes 86399110 Operators Manual Ninja Master 500PSI...

Page 20: ...20 Suggested Spare Parts 86399110 Operators Manual Ninja Master 500PSI...

Page 21: ...21 Notes 86399110 Operators Manual Ninja Master 500PSI...

Page 22: ...86399120 A 02 02 15 Spare Parts List 1 007 0770 Ninja Master 500 PSI From Serial Number Ref No 1 See Serial number page or call Manufacturer...

Page 23: ...iption of the part SERIAL NO FROM If this column has an and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number The...

Page 24: ...se this Spare Parts List 2 Table of Contents 3 Control Panel 4 Decals 6 Electrical 8 Frame 10 Heater 12 Pump 14 Recovery 16 Solution 18 Vacuum 20 Wiring 22 Serial Number 24 Notes 25 86399120 Spare Par...

Page 25: ...4 Control Panel 86399120 Spare Parts List Ninja Master 500PSI 18 15 16 17 1 6 3 12 11 11 2 5 13 7 4 8 9 14 10...

Page 26: ...T 6 86005700 2 NUT 10 32 HEX W STAR 7 86276820 6 SCR 10 32 X 1 2 PTHMS BLK NP 8 86007140 3 SWITCH SPST 2 POSITION ROCKER 9 86008900 2 BOOT SEAL PUSH BUTTON 7 16 10 86311840 1 PANEL CONTROL 500 HEAT 11...

Page 27: ...6 Decals 86399120 Spare Parts List Ninja Master 500PSI 1 2 3...

Page 28: ...120 Spare Parts List Ninja Master 500PSI Decals REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86399270 1 LABEL NINJA MASTER LH 2 86399280 1 LABEL NINJA MASTER RH 3 86399250 1 LABEL NINJA WARRIOR...

Page 29: ...8 Electrical 18 19 3 6 8 4 2 11 7 5 17 9 12 1 3 10 15 13 14 16 86399120 Spare Parts List Ninja Master 500PSI...

Page 30: ...2 STRAIN RELEIF 1 2 NPT FLEX 7 86255900 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 4 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 2 CONNECTOR 5 POS PUSH WIRE 11 86316700 2 BRKT CORD...

Page 31: ...10 Frame 1 2 3 4 5 6 7 8 9 10 11 86399120 Spare Parts List Ninja Master 500PSI...

Page 32: ...1660 2 HUBCAP 5 8 SHAFT 3 86005810 8 NUT 1 4 20 HEX NYLOCK SS 4 86276080 1 SCR 10 32 X 1 PPHMS GRN 5 86010630 8 WASHER 1 4 X 5 8 FLAT SS 6 86005700 2 NUT 10 32 HEX W STAR 7 86010730 4 WASHER 5 8 X 1 3...

Page 33: ...12 Heater 10 14 13 17 13 13 12 11 19 18 14 13 15 16 1 2 2 9 7 3 6 5 8 7 6 4 TO CONSOLE SOLUTION FROM PUMP 20 86399120 Spare Parts List Ninja Master 500PSI...

Page 34: ...X 5 8 FLAT SS 7 86318310 2 CLAMP 3 25 WORM GEAR SS 8 86318410 1 BRKT HEATER MOUNT 9 86318750 1 HEATER ASM 1850W 120V 10 86006180 1 PLUG 1 8 MPT HEX BRASS 11 86199980 1 CARTRIDGE HEATER 5 8 X 10 12 86...

Page 35: ...14 Pump 86399120 Spare Parts List Ninja Master 500PSI 17 1 20 6 18 8 10 9 6 5 13 4 7 19 25 16 7 TO SOLUTION TANK FROM SOLUTION TANK TO PRESSURE GAUGE 21 24 22 23 2 11 15 12 3 14 TO HEATER 26...

Page 36: ...BOUND X 26 10 86240500 1 HOSEBARB 3 8MPT X 3 8HOSE 90 11 86270960 2 NUT 1 4 20 CAPTIVE 12 86274750 2 SCR 1 4 20 X 3 4 HHCS PLTD 13 86197760 1 TEE 1 4 STREET 14 86314700 1 CLAMP CABLE 1 3 4 P CUSHION...

Page 37: ...16 Recovery 17 9 7 1 10 12 13 10 5 20 16 14 8 2 4 19 3 15 18 11 6 21 10 86399120 Spare Parts List Ninja Master 500PSI...

Page 38: ...8 HHCS SS 8 86275800 6 SCR 8 X 3 4 PFHT S BLK ZINC 9 86010630 4 WASHER 1 4 X 5 8 FLAT SS 10 86010670 6 WASHER 5 16 X 3 4 SS 11 86323330 2 WASHER 1 4 ID X 1 0 OD FLAT BLK 12 86011020 2 WHEEL 3 DIA CUS...

Page 39: ...18 Solution 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 1 1 1 23 7 14 24 86399120 Spare Parts List Ninja Master 500PSI...

Page 40: ...10 4 SCR 1 4 20 X 5 8 BHCS BLK 10 86276160 2 SCR 10 32 X 5 8 PPHMS BLK 11 86007970 1 STRAINER 3 8 IN NPT 60 MESH 12 86233410 2 CLAMP 3 4 DIA CUSHION 406 DIA 13 86010670 2 WASHER 5 16 X 3 4 SS 14 86010...

Page 41: ...20 Vacuum 4 13 12 11 10 9 8 7 6 5 4 3 2 1 86399120 Spare Parts List Ninja Master 500PSI...

Page 42: ...ASHER 1 4 X 5 8 FLAT SS 5 86278990 8 WASHER 8 X 3 8 FLAT 6 86311520 1 MANIFOLD VACUUM DUAL 7 86312990 1 GASKET VAC MANIFOLD DUAL 8 86314710 8 SCR 1 4 20 X 5 50 HHCS PLT 9 86317630 8 SCR 8 X 3 4 PPHSMS...

Page 43: ...22 Wiring 1 WHT BLK FUSE 7AMP 86399120 Spare Parts List Ninja Master 500PSI...

Page 44: ...23 86399120 Spare Parts List Ninja Master 500PSI Wiring REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407920 1 HARNESS KIT HEATED...

Page 45: ...24 Serial Number REF NO MODEL SERIAL 1 TBD 86399120 Spare Parts List Ninja Master 500PSI...

Page 46: ...25 Notes 86399120 Spare Parts List Ninja Master 500PSI...