Prochem POWERMATE AC1204, Operation & Maintenance Instructions Manual

Page 1: ...nual 10 01 18 Page 1 of 18 SAFETY OPERATION MAINTENANCE INSTRUCTIONS POWERMATE AC1204 CAUTION READ THE INSTRUCTION MANUAL BEFORE USING THE APPLIANCE ORIGINAL INSTRUCTIONS MANUAL ALSO AVAILABLE ON LINE AT WWW PROCHEM CO UK ...

Page 2: ...ail sales prochem co uk Website www prochem uk com All information and specifications in this manual are current at the date of issue However because of Prochem Europe s policy of continual product improvement we reserve the right to make changes at any time without notice Please note that this manual applies to all models and explains variations including accessories used Therefore you may find s...

Page 3: ...6 IMPORTANT SAFETY INSTRUCTIONS 7 GENERAL DESCRIPTION OF APPLIANCE IMPORTANT OPERATING INSTRUCTIONS 8 GENERAL OPERATING INSTRUCTIONS 9 GENERAL MAINTENANCE 11 GENERAL FAULT FINDING 12 PARTS DIAGRAM 13 PARTS LIST 14 PARTS DIAGRAM 15 PARTS LIST 16 WIRING DIAGRAMS 17 DECLARATION OF CONFORMITY 18 ...

Page 4: ... further information regarding the disposal treatment recycling and recovery of this product please contact Prochem Europe Sales Department Telephone 44 0 20 8974 1515 Prochem Europe Ltd EEE Producer Registration Number WEE AJ0044SY European Directive 2011 65 EU Restriction of use of certain Hazardous Substances in Electrical and Electronic Equipment RoHS2 This equipment does not contain more than...

Page 5: ... parts if the warranty is approved but DISTRIBUTORS will be responsible for fitting service labour and related charges including travel if applicable and the cost of returning the machine or parts to Prochem If any chargeable work is undertaken by Prochem for DISTRIBUTORS the labour parts if applicable and return carriage will be charged at FULL LIST PRICE If warranty is approved due to genuine ma...

Page 6: ...dge if they have been given supervision or instruction concerning the use of the machine in a safe way and understand the hazards involved Caution this machine is for indoor use only Caution this machine shall be stored indoors only Warning This machine must be disconnected from the mains during cleaning or maintenance when replacing any parts or converting the machine to another function Caution ...

Page 7: ...During operation a hazard may occur when running the machine over the power supply cord The power supply cord should be regularly inspected for signs of damage If the power supply cord is damaged it must be replaced RCD CIRCUIT BREAKER In common with other household and commercial electrical equipment an RCD circuit breaker plug device is strongly recommended for this type of equipment EXTENSION C...

Page 8: ...d disconnect the machine and or heating unit electrical supply when re filling with solution ALWAYS use a clean bucket to fill the solution tank AFTER USE flush solution system and rinse the waste tank with clean water and remove loose fibres from the vacuum filter ALWAYS observe directions and safety precautions on chemical products ALWAYS pre test carpet or fabric for colour fastness and suitabi...

Page 9: ...ent we reserve the right to make changes at any time without notice Preparing the AC1024 POWERMATE for Use Set up your extraction machine ensuring that the machine has solution in the solution tank and the waste tank is empty and defoamer has been drawn through the vacuum hose 1 Attach the solution hose to the Powermate via the female quick connect on the handle 2 Attach the 11 2 in cuff of the va...

Page 10: ...4 Disconnect the solution line and release any pressure in the Powermate by depressing the solution valve trigger 5 Recover the power cord and wind around the cord wrap hooks for safe storage Storage of the AC1204 POWERMATE The AC1204 Powermate must be stored indoors in a clean warm environment 1 If you expose the AC1204 to freezing conditions it will result in serious damage to the unit 2 If you ...

Page 11: ... specification as the original Prochem part number BE4901 3 core 1 5mm with 13Amp sealed plug unit 2 Ensure that the machine is disconnected from the electrical supply and open the electrical housing by means of the tool required 3 Disconnect the live brown neutral blue and earth green yellow wires from the cable terminal block by unscrewing the terminal block clamp wire screws 4 Release the outer...

Page 12: ... CORRECTIVE ACTION Damaged suction cover Replace suction cover Glide missing or defective Replace glide Damaged vacuum hose Replace vacuum hose Blocked vacuum hose and tube Remove blockage PROBABLE CAUSES CORRECTIVE ACTION Same as no power Same as no power Defective switch Replace switch Broken drive belt Replace drive belt Defective motor Replace motor NO POWER With the unit plugged into the main...

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Page 14: ... 1 15 E02211 1 B02211 1 SWITCH ILLUM GREEN 240V 1 16 G02531 1 WHEEL 4 25 X 3 8 2 17 82331 2A AXLE ASSY 1 18 C00312 1 10 32 X 1 1 8 TRUSS HEAD BLACK ZINC 2 19 B02212 LIQUID TIGHT STRAIN 3 8 NPT WITH NUT 1 20 82490A MOTOR HOUSING ASSY 1 21 E82491A 82491A SUCTION HEAD LENS 1 22 F02492 BOTTOM COVER 1 23 F02493 BELT ACCESS COVER 1 24 82363A MOTOR STRAP ASSY 2 25 E82424A 82424A BEARING SHAFT ASSY 1 26 G...

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Page 16: ...RT NUMBER DESCRIPTION QTY 1 GU00102 A00102 FEMALE QC 1 2 E00095 1 A00168 18 BRASS BUSHING 1 3 E11527A 11527A PW 1 8 HP HOSE ASSY 1 4 E11593A G13658 VALVE WITH BRACKET 1 5 CH4018 A00114B HEX NIPPLE 1 4MP X 1 8MP 1 6 E12964 A12964 BRASS COUPLER 1 7 D02382 WAND HANDLE 1 ...

Page 17: ...AC1204 Powermate Manual 10 01 18 Page 17 of 18 WIRING DIAGRAM AC1204 ...

Page 18: ...r Declare that the product s Type s POWERMATE Model s AC1204 Description POWER BRUSH ACCESSORY Has been tested to comply with the 2006 95 EC Low Voltage LVD Directive A Technical file is held by Prochem Europe Ltd Certificate of compliance and test reports have been issued by Signed For and on behalf of the Importer EC Responsible Person Name J Hattersley Position Equipment Product Manager Place o...