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AC1204 Powermate Manual 10/01/18

 

 

Page 5 of 18 

 

 

MACHINE WARRANTY 

 

DATE EFFECTIVE: 1/7/15 

 

As of the above date, this warranty supersedes all previous warranties and forms part of the contract of sale. 
Prochem Europe Ltd. (hereafter referred to as “Prochem”) guarantees this machine to be free from defects in materials and 
workmanship for the relevant time period as shown below, and from the actual date of purchase by the user. Proof of the purchase 
date from a Prochem Authorised Distributor will be required for performance of this warranty.  

 

Rotationally moulded polyethylene tanks ……………………………………………………………………………………2 Years 
All other parts except maintenance items (see below) …………………………….………………………………………..1 Year 

 
THIS WARRANTY EXCLUDES NORMAL MAINTENANCE ITEMS

, including but not limited to HOSES, FILTERS, O-RINGS, 

DIAPHRAGMS, VALVES, DRIVE BELTS, GASKETS, CARBON BRUSHES and damage to motors and other components as a 
result of failure to replace normal maintenance items. THIS LIST IS NOT EXHAUSTIVE.

  

 

To obtain performance of this warranty, contact the Prochem Authorised Distributor who supplied the product.  

 
The Prochem Authorised Distributor is responsible as the selling agent for the provision of initial training in the correct 
use and application of the machine and approved chemicals. The distributor is also responsible for service maintenance 
and repairs during and after the warranty period and the administration of any warranty claims in conjunction with the 
Prochem Service Department. Failure of any of these provisions and responsibilities may invalidate the warranty and 
the authorised status of the distributor. 

 

If Prochem receives notice of any defects during the warranty period, Prochem reserves  the right to either repair, or replace 
components that prove to be defective. Goods must be returned before the warranty is approved. Goods sent out prior to the 
return of faulty items will be invoiced at current prices, subject to standard payment terms (see Prochem Standard Terms and 
Conditions of Sale). Replacement parts supplied under warranty will be guaranteed for the remainder of the original machine 
warranty and 

NOT 

from the date of installation. Spare parts supplied after expiry of machine warranty may be covered by a 

manufacturer’s warranty, subject to inspection by Prochem Europe Ltd. and at its sole discretion. Normal maintenance items, 
however, are not covered. Replacement or credit of any returned parts will be at the discretion of the Prochem Service 
Department. Any subsequent refusal to accept their decision will serve to invalidate this warranty with immediate effect.  

  

 

PROCHEM AUTHORISED DISTRIBUTORS 

are responsible for machine and accessories service back up during and after the 

warranty period. Prochem will furnish parts if the warranty is approved, but 

DISTRIBUTORS 

will be responsible for fitting, service, 

labour and related charges including travel, if applicable, and the cost of returning the machine or parts to Prochem. If any 
chargeable work is undertaken by Prochem for 

DISTRIBUTORS 

the labour, parts (if applicable) and return carriage will be 

charged at 

FULL LIST PRICE

. If warranty is approved due to genuine manufacturing defect, then labour charges and carriage 

charges may be waived at Prochem’s discretion.  

 
Prochem may send replacement parts to customers supplied by a 

DISTRIBUTOR 

or directly by Prochem,

 

subject to the same 

conditions of replacement and payment above. The customer, however, will be responsible for fitting, labour and the carriage 
costs of returning repaired parts. Alternatively, Prochem will undertake warranty work at Chessington,  subject to the same 
conditions, but the customer will be responsible for all carriage charges. 

 

Any of the following circumstances involving the machine will serve to invalidate this warranty:- 

NORMAL WEAR, ACCIDENTS, USE OF THE MACHINE FOR A PURPOSE OTHER THAN THAT FOR WHICH IT WAS 
INTENDED, INCORRECT MAINTENANCE, THE USE OF CHEMICALS OTHER THAN THOSE SUPPLIED OR APPROVED BY 
PROCHEM, INCORRECT INSUFFICIENT OR NON-USE OF DEFOAMER, EXPOSURE TO EXTREME TEMPERATURES OR 
CONDITIONS, INCORRECT INSTALLATION OR REPAIR & UNAUTHORISED INTERVENTION.

 

 

 
 
 
 

 

 
 
 
 
 

 

Your Prochem unit is designed to give you many years of reliable service. If a problem should arise during or after the warranty 
period, contact the Prochem Authorised Distributor or the Prochem Service Department, for details of the services available. Only 
the original purchaser of the new equipment may seek performance of this warranty – these rights cannot be transferred to a 
third party.  

 

 
Prochem Europe Ltd. 
Oakcroft Road, Chessington, Surrey KT9 1RH, ENGLAND 
Telephone: + 44 (0)20 8974 1515  Fax: + 44 (0)20 8974 1511 

 

 

Machine Warranty  Issue 10

  1/7/15 

Liability is excluded for the following: - 
All forms of damage and special damage founded in tort (apart from death and personal injury) and contract law including 
but not limited to consequential loss, loss of income and losses incurred in reliance of the contract; service, labour or third-
party charges and the cost of returning the machine or defective parts to Prochem or Prochem’s Authorised Distributor. 
As against a person dealing as a consumer, this warranty creates specific rights in addition to any statutory rights, which 
are unaffected. As against a person dealing otherwise than as a consumer, however, this warranty excludes any implied 
term that the machine will correspond with a description or a product sample.

 

With the exception of some specific products which are labelled and intended to be used by a consumer, all equipment, 
machinery, accessories, products, services and advice supplied by Prochem is intended for professional and industrial use 
only.

 

Summary of Contents for POWERMATE AC1204

Page 1: ...nual 10 01 18 Page 1 of 18 SAFETY OPERATION MAINTENANCE INSTRUCTIONS POWERMATE AC1204 CAUTION READ THE INSTRUCTION MANUAL BEFORE USING THE APPLIANCE ORIGINAL INSTRUCTIONS MANUAL ALSO AVAILABLE ON LINE AT WWW PROCHEM CO UK ...

Page 2: ...ail sales prochem co uk Website www prochem uk com All information and specifications in this manual are current at the date of issue However because of Prochem Europe s policy of continual product improvement we reserve the right to make changes at any time without notice Please note that this manual applies to all models and explains variations including accessories used Therefore you may find s...

Page 3: ...6 IMPORTANT SAFETY INSTRUCTIONS 7 GENERAL DESCRIPTION OF APPLIANCE IMPORTANT OPERATING INSTRUCTIONS 8 GENERAL OPERATING INSTRUCTIONS 9 GENERAL MAINTENANCE 11 GENERAL FAULT FINDING 12 PARTS DIAGRAM 13 PARTS LIST 14 PARTS DIAGRAM 15 PARTS LIST 16 WIRING DIAGRAMS 17 DECLARATION OF CONFORMITY 18 ...

Page 4: ... further information regarding the disposal treatment recycling and recovery of this product please contact Prochem Europe Sales Department Telephone 44 0 20 8974 1515 Prochem Europe Ltd EEE Producer Registration Number WEE AJ0044SY European Directive 2011 65 EU Restriction of use of certain Hazardous Substances in Electrical and Electronic Equipment RoHS2 This equipment does not contain more than...

Page 5: ... parts if the warranty is approved but DISTRIBUTORS will be responsible for fitting service labour and related charges including travel if applicable and the cost of returning the machine or parts to Prochem If any chargeable work is undertaken by Prochem for DISTRIBUTORS the labour parts if applicable and return carriage will be charged at FULL LIST PRICE If warranty is approved due to genuine ma...

Page 6: ...dge if they have been given supervision or instruction concerning the use of the machine in a safe way and understand the hazards involved Caution this machine is for indoor use only Caution this machine shall be stored indoors only Warning This machine must be disconnected from the mains during cleaning or maintenance when replacing any parts or converting the machine to another function Caution ...

Page 7: ...During operation a hazard may occur when running the machine over the power supply cord The power supply cord should be regularly inspected for signs of damage If the power supply cord is damaged it must be replaced RCD CIRCUIT BREAKER In common with other household and commercial electrical equipment an RCD circuit breaker plug device is strongly recommended for this type of equipment EXTENSION C...

Page 8: ...d disconnect the machine and or heating unit electrical supply when re filling with solution ALWAYS use a clean bucket to fill the solution tank AFTER USE flush solution system and rinse the waste tank with clean water and remove loose fibres from the vacuum filter ALWAYS observe directions and safety precautions on chemical products ALWAYS pre test carpet or fabric for colour fastness and suitabi...

Page 9: ...ent we reserve the right to make changes at any time without notice Preparing the AC1024 POWERMATE for Use Set up your extraction machine ensuring that the machine has solution in the solution tank and the waste tank is empty and defoamer has been drawn through the vacuum hose 1 Attach the solution hose to the Powermate via the female quick connect on the handle 2 Attach the 11 2 in cuff of the va...

Page 10: ...4 Disconnect the solution line and release any pressure in the Powermate by depressing the solution valve trigger 5 Recover the power cord and wind around the cord wrap hooks for safe storage Storage of the AC1204 POWERMATE The AC1204 Powermate must be stored indoors in a clean warm environment 1 If you expose the AC1204 to freezing conditions it will result in serious damage to the unit 2 If you ...

Page 11: ... specification as the original Prochem part number BE4901 3 core 1 5mm with 13Amp sealed plug unit 2 Ensure that the machine is disconnected from the electrical supply and open the electrical housing by means of the tool required 3 Disconnect the live brown neutral blue and earth green yellow wires from the cable terminal block by unscrewing the terminal block clamp wire screws 4 Release the outer...

Page 12: ... CORRECTIVE ACTION Damaged suction cover Replace suction cover Glide missing or defective Replace glide Damaged vacuum hose Replace vacuum hose Blocked vacuum hose and tube Remove blockage PROBABLE CAUSES CORRECTIVE ACTION Same as no power Same as no power Defective switch Replace switch Broken drive belt Replace drive belt Defective motor Replace motor NO POWER With the unit plugged into the main...

Page 13: ...AC1204 Powermate Manual 10 01 18 Page 13 of 18 ...

Page 14: ... 1 15 E02211 1 B02211 1 SWITCH ILLUM GREEN 240V 1 16 G02531 1 WHEEL 4 25 X 3 8 2 17 82331 2A AXLE ASSY 1 18 C00312 1 10 32 X 1 1 8 TRUSS HEAD BLACK ZINC 2 19 B02212 LIQUID TIGHT STRAIN 3 8 NPT WITH NUT 1 20 82490A MOTOR HOUSING ASSY 1 21 E82491A 82491A SUCTION HEAD LENS 1 22 F02492 BOTTOM COVER 1 23 F02493 BELT ACCESS COVER 1 24 82363A MOTOR STRAP ASSY 2 25 E82424A 82424A BEARING SHAFT ASSY 1 26 G...

Page 15: ...AC1204 Powermate Manual 10 01 18 Page 15 of 18 ...

Page 16: ...RT NUMBER DESCRIPTION QTY 1 GU00102 A00102 FEMALE QC 1 2 E00095 1 A00168 18 BRASS BUSHING 1 3 E11527A 11527A PW 1 8 HP HOSE ASSY 1 4 E11593A G13658 VALVE WITH BRACKET 1 5 CH4018 A00114B HEX NIPPLE 1 4MP X 1 8MP 1 6 E12964 A12964 BRASS COUPLER 1 7 D02382 WAND HANDLE 1 ...

Page 17: ...AC1204 Powermate Manual 10 01 18 Page 17 of 18 WIRING DIAGRAM AC1204 ...

Page 18: ...r Declare that the product s Type s POWERMATE Model s AC1204 Description POWER BRUSH ACCESSORY Has been tested to comply with the 2006 95 EC Low Voltage LVD Directive A Technical file is held by Prochem Europe Ltd Certificate of compliance and test reports have been issued by Signed For and on behalf of the Importer EC Responsible Person Name J Hattersley Position Equipment Product Manager Place o...

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