Prochem Priority ManufacturingSamurai, Operating Instructions Manual

Page 1: ...ei n s t r u c t i o n s b e f o r eu s i n gt h ema c h i n e P r i o r i t yMa n u f a c t u r i n g S a mu r a i O p e r a t i n gI n s t r u c t i o n s J o n D o n 8 0 0 5 5 6 6 3 6 6 w w w j o...

Page 2: ..._____________________________________________ Phone Number _________________________________________________________________________________________ MODEL _______________________________________ DATE...

Page 3: ...pmentSet up 3 3 Cleaning EmptyingTanks 3 3 ShutDownandStorage 3 4 MAINTENANCE DailyMaintenance 4 1 PeriodicMaintenance 4 1 MonthlyMaintenance 4 1 Semi annually 4 1 Lubrication 4 1 Storage 4 1 Solution...

Page 4: ...PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts...

Page 5: ...his machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualif...

Page 6: ...of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous co...

Page 7: ...or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and...

Page 8: ...0V 50HZ Electric Vacuum Motor DUAL 2 STAGE Solution Pump 100PSI Solution Capacity 10 gal 38L Recovery Capacity 10 gal 38L Dimensions Weight Empty 81 lbs 37kgs Dimensions Length 31 in 78 7cm Dimensions...

Page 9: ...acuum Inlet Solution Outlet Solution Tank Vacuum 2 Vacuum 1 Vacuum Tank Water Pump Base Assembly Dump Valve Solution Tank lid Vacuum Tank lid Optional equipment 89226 Deluxe Professional Wand 39605 Ho...

Page 10: ...TANKS Always use defoamer if foaming occurs Foam will suspend large particles which may damage vacuum as well as allow liquid into the vacuum motor without activating the float shutoff 1 Before procee...

Page 11: ...ng chemicals NOTE Dispose of waste in a proper manner which would not violate any Local State or Federal law 3 Run a small amount of clean water through pump if chemicals were used This will help insu...

Page 12: ...spray tip wash it thoroughly and blow dry NOTE DO NOT USE PINS WIRE ETC TO CLEAN NOZZLE AS THIS COULD DESTROY THE SPRAY PATTERN 3 Apply silicone lubricant to solution nipple 4 Periodically inspect all...

Page 13: ...n screws holding vacuum to plate 6 Remove the vacuum motor 7 Reverse process to install vacuum motor replacement Important These brushes wear quicker as the length shortens due to increased heat Sprin...

Page 14: ...61 Diaphragm 29206 Pump Head Replacement 65187 250 67 Switch Asm PUMP HEAD 65204 VALVE ASM 84166 DIAPHRAGM 29219 MOTOR 53246 PUMP REPLACEMENT KITS 100 PSI FLOJET 65220 PUMP REPLACEMENT KITS 100 PSI SH...

Page 15: ...1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove piston and u cup 4 Wipe piston and u cup clean of any film or scale 5 Lubricate the piston and...

Page 16: ...cleaning wand to relieve air Pump runs no solution Internal or external solution line damaged and leaking Replace Internal pump components wearing out Replace see pump kit components Pg 4 3 Pump runs...

Page 17: ...4 6 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 18: ...BASE GROUP 5 1 3 2 20 19 18 17 16 15 14 13 12 11 10 9 8 3 8 3 7 6 5 4 3 2 1 3 2 15 3 21 22...

Page 19: ...8 57245 15 NUT 1 4 20 HEX NYLOCK SS 9 87080 2 WASHER 5 X 1 25 FLAT GR8 PLT 10 57196 2 NUT 1 2 PUSH ON DOME CAP 11 040 06 2 WHEEL 8 BLK CENTERED HUB 12 56 502068 1 AXLE ASSEMBLY COMANCHE 13 32 900195...

Page 20: ...LABEL STRAP GROUP 5 3 1 2 4 3...

Page 21: ...LABEL GROUP PARTS LIST 5 4 REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 500568 1 LABEL COMANCHE MAIN 2 500531 2 LABEL PROCHEM LOGO 6 X 1 75 3 320 05 1 VELCRO STRAP 4 500009 1 LABEL WARNING...

Page 22: ...PUMP GROUP 5 5 24 25 7 19 26 1 1 17 18 27 20 22 21 1 1 5 3 4 2 1 6 11 13 12 9 10 9 14 8 TO SOLUTION TANK 10 A 17 23 22 15 16 A 1 28...

Page 23: ...SS 11 56012 1 NIPPLE 1 4 FPT QD 12 390 09A 1 WASHER 9 16 S S USS THICK 13 39599 1 HOSE HP 23 0 1 4 MPT X 1 4 MPT 14 70614 2 SCR 10 32 X 1 1 8 PPHMS SS 15 39597 1 HOSE HP 15 0 1 4 MPT X 1 4 MPT 16 2201...

Page 24: ...RECOVERY TANK GROUP 5 7 1 2 9 4 5 3 6 7 8 11 12 13 14 15 16 3...

Page 25: ...B 1 5 MPT X 1 5 5 140 05 2 DRAW PULL LATCH STD 6 370 06A 1 DUMP VALVE 1 1 2 M THREAD 7 31032 1 ELBOW 1 5 FS X FS 45D PVC 8 70683 4 SCR 10 32 X 3 8 PPHMS SS NP 9 87257 1 WASHER HOSEBARB 10 OPEN 11 3100...

Page 26: ...SOLUTION TANK GROUP 5 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14...

Page 27: ...X NYLOCK SS 5 87222 4 WASHER SEAL 5 16 X 3 4 OD 6 35182 4 GASKET FRAME 7 40038 1 HOSEBARB 1 4 MPT X 3 8 45D 8 75379 1 TANK SOLUTION COMANCHE 9 56014 1 NIPPLE 1 4 CLOSE 10 46 802536 1 HING SOL VAC TANK...

Page 28: ...VACUUM MOTOR GROUP 5 11 1 2 3 4 5 1 11 7 8 5 4 1 9 6 9 10...

Page 29: ...ET VAC MTG 4 065 92 6 VAC SPACER 2 1 4 5 35166 2 GASKET VAC MOTOR 6 70663 3 SCR 1 4 20 X 3 HHCS PLT 7 57245 3 NUT 1 4 20 HEX NYLOCK SS 8 56 502084 1 BRKT VAC MOUNT DUAL 2 STG 9 360 06 2 VAC MOTOR 230V...

Page 30: ...WIRING DIAGRAM 5 13...

Page 31: ...NOTES 5 14 NOTES...

Page 32: ...be returned to a service facility designated by PROCHEM Customer shall prepay shipping charges for products returned to PROCHEM for warranty service and PROCHEM shall pay for return of the products to...