PRODEM PDS 030R, Operating Instructions Manual

Page 1: ...A Force You Can Depend On PDS RANGE OPERATING INSTRUCTIONS MANUAL VERSION 2 0 2018 www prodem attachments com...

Page 2: ...ENANCE Attachment insulation General Routine maintenance Scheduled maintenance Extraordinary maintenance Diagnostics and troubleshooting ATTACHMENT DESCRIPTION Attachment description Permitted uses Pr...

Page 3: ...nature and may not be reproduced in whole or in part The limits of this Manual are The Manual can never be a substitute for an adequately experienced user For particularly demanding operations the Man...

Page 4: ...r sales office which will make any changes considered appropriate This Manual is addressed to Installers Operators and Technicians qualified to maintain the attachment It should be clarified that Oper...

Page 5: ...y the manufacturer for which the use of a different number of employees could prevent obtaining the expected result or place the safety of the personnel involved in danger STATE OF THE OPERATING MACHI...

Page 6: ...roduction with the protections installed and active not qualified to use the machine in jog mode 2nd level machine operator personnel capable of performing the tasks of a 1st level operator plus capab...

Page 7: ...Translated by the original MANUFACTURER PRODEM Global Ltd 10 Gillmans Industrial Estate Natts Lane Billingshurst West Sussex RH14 9EZ UK CONTACTS Tel 44 0 1403 787 949 Fax 44 0 845 017 6973 sales prod...

Page 8: ...the attachment in a protected easy to reach place This place can vary from model to model The identification plate contains the following information Model Serial num Production year Weight in kg Max...

Page 9: ...nts for hydraulic excavators ATTENTION The standards in this manual may not protect from specific situations that may arise during different stages of work Except where contractually agreed otherwise...

Page 10: ...currence of the breakage or deficiency the customer will be responsible for the worsening of the breakage or damage deriving from the additional use of PRODEM products This additional damage is exclud...

Page 11: ...uctions contained in this manual must be carefully read and the information given carefully followed The manufacturer has provided the attachment with all the protections and safety devices considered...

Page 12: ...erformed with the hydraulic separation devices disconnected Do not modify any parts of the attachment The manufacturer will not be responsible for the consequences of malfunctions caused by a failure...

Page 13: ...ating anomalies occur and see to suitable checks and or repairs Make sure that there are no objects between the parts of the attachment After any maintenance service check that there are no objects re...

Page 14: ...not residual hydraulic pressure The residual hydraulic pressure must be discharged by activating the opening and closing controls of the attachment several times with the motor stopped and depressuriz...

Page 15: ...ers to avoid possible subcutaneous injections of oil under pressure The oil can reach very high temperatures Before performing any service on external surfaces wait for them to completely cool Only us...

Page 16: ...hazard Surfaces that can reach high temperatures with the risk of burns Wait for the attachment to cool before performing any type of service Oil return Power rotation oil output Danger material proje...

Page 17: ...ograms in a triangle indicate DANGER Pictograms in a circle are PROHIBITIONS Symbol Description Attention to your hands Crushing limbs Getting tangled Dragging Generic hazard Removing safety devices p...

Page 18: ...in a blue circle are OBLIGATIONS Symbol Description It is obligatory to use protective goggles It is obligatory to wear work clothing It is obligatory to protect your hearing It is obligatory to wear...

Page 19: ...e user s complete responsibility We therefore recommend that these operations be exclusively performed by specialized and authorized technicians To avoid personal risks only use electrical devices tha...

Page 20: ...ap clean and straight simplifying loading and reducing the costs of handling and transport and as a consequence limiting machine stoppages The use of a speed multiplication valve where foreseen allows...

Page 21: ...sector in the country of use The attachment must not be used For any purpose other than those explained in 3 2 or not mentioned in this Manual In an explosive or corrosive atmosphere or where there a...

Page 22: ...1080 C mm 380 460 570 570 715 715 715 865 865 1000 1100 1200 1325 L mm 1330 1725 2180 2300 2660 2950 3130 3435 3660 3905 4190 4400 5440 X t 95 125 215 225 250 420 550 600 690 700 815 1075 1495 Y t 45...

Page 23: ...ts Since the attachment has no independent light sources the environment must be provided with general illumination such as to provide values from 250 to 400 lux at every point in the work area The at...

Page 24: ...talling it on the machine so as to note any hazardous points It is forbidden to climb on the attachment or pause and or pass under it during handling Unauthorized persons are forbidden to enter the tr...

Page 25: ...Store the attachment in a protected area Lubricate all parts of the attachment Protect the attachment from shocks and stresses Protect the attachment from humidity and high temperature jumps Keep the...

Page 26: ...e arm or in place of the bucket Bring the arm of the operating machine to the connector of the attachment Insert the arm in the connector aligning the hole with the corresponding lower hole of the att...

Page 27: ...or horizontally depending on the type of structure to be demolished so long as it is always attached to the couplings provided Check the stability of the couplings and cables that support the attachme...

Page 28: ...ment in use see Table 3 5 1 Technical Data If this is not the case the system must be equipped with reduction valves contact the manufacturer of the operating machine or a specialized workshop Do not...

Page 29: ...e safety system from the pins and slide them out Move the arm of the operating machine in such a way as to remove the fitting of the attachment making sure that there are no persons in the immediate v...

Page 30: ...perform a visual inspection of the entire attachment and make sure that there are no objects or persons obstructing its normal operation or objects inadvertently left on it Bring the operating machin...

Page 31: ...ced by the attachment in conformity with the current law in the country of use Lubricants and replaced parts must be disposed of in conformity with the current law in the country of use of the attachm...

Page 32: ...ed air which just moves dirt around Determine the frequency of maintenance based on the specific need in relation to the production cycle of the attachment Before putting the attachment in operation e...

Page 33: ...Check the play between the pins and bushings of the saddle connection Daily Isolation for maintenance Check that there are no cracks in the welds Daily Isolation for maintenance Visual check of the cy...

Page 34: ...rotation thrust block are not loose or damaged Every 8 h Isolation for maintenance Check that the screws holding the interchangeable blades are not loosened or damaged Every 8 h Isolation for maintena...

Page 35: ...disassemble the hinges and carefully clean the pins and bushings to eliminate any trace of oxidation before lubricating again LUBRICANTS We have checked the compatibility of the greases shown in the t...

Page 36: ...the screw Tightening torque Traction stress on the screw Tightening torque Traction stress on the screw d r s M R M R M R M R mm mm mm Nm kN Nm kN Nm kN Nm kN M5 0 8 12 03 5 1 5 3 5 98 6 3 8 5 8 8 10...

Page 37: ...des in case of excessive play When necessary Isolation for maintenance Replace worn blades When necessary Isolation for maintenance Rotation of the blades in the case of a worn profile When necessary...

Page 38: ...hing Table components subject to adjustment and or wear The table Table 6 5 2 refers to all models currently in production The components of the frame A are found on the first drawing in the table whi...

Page 39: ...DANGER During the adjustment of the clutch block it is necessary to activate the movable jaw so make sure that there is no one in the danger area or in points that the operator cannot see BLADES DANGE...

Page 40: ...piercing tip are welded directly on the movable jaw Tip blade adjustment There are no adjustments on this component Piercing tip adjustment Partially close the movable jaw of the attachment so that th...

Page 41: ...ed on the front of the frame A and has the function of improving the penetration of the movable jaw Q Adjustment Slowly move the movable jaw Q and check the play between tip blade Z or the piercing ti...

Page 42: ...he current does not cross the hinges or the hydraulic cylinder If the attachment is mounted on the operating machine during welding follow the instructions in the latter s manual to avoid damaging its...

Page 43: ...the operating machine s distributor 2 Oil oozing on the speed valve 3 Oil oozing on the cylinder 4 Oil oozing on the rotating joint 1 Contact technical assistance for the operating machine 2 Replace t...

Page 44: ...guarantee if still in effect will be void and the manufacturer will not be liable for damage or personal injury deriving from the use of the attachment To request replacement parts fill in the attach...

Page 45: ...ed by the original ATTACHMENT DATA Attachment type Model Serial no Year of manufacture Customer Replacement parts order date LIST OF PARTS TO BE ORDERED Quantity Description Code SHIPPING SERVICE To b...

Page 46: ...www prodem attachments com NOTES...

Page 47: ...www prodem attachments com NOTES...

Page 48: ...d On PRODEM Global Ltd 10 Gillmans Industrial Estate Natts Lane Billingshurst West Sussex RH14 9EZ UK Telephone 44 0 1403 787 949 Email sales prodem attachments com Opening Hours 6am 4pm Mon Fri www p...