PROFAX PRO-1VS, Owner'S Manual

Page 1: ...PM1190 REV 1 E 09 07 2020 R 08 09 2020 PRO 1VS VOLTAGE SENSING WIRE FEEDER OWNER S MANUAL PROCESSES MIG GMAW FLUX CORED FCAW READ THE MANUAL BEFORE OPERATING THE UNIT GIVETHISMANUALTO OPERATOR...

Page 2: ...1 EQUIPMENT CONNECTION DIAGRAM 3 3 2 INSTALLING DRIVE ROLLS 3 3 3 CONNECTING WELDING GUN AND VOLTAGE SENSING CLAMP 4 3 4 CONNECTING SHIELDING GAS 5 3 5 CONNECTING WELD CABLE 5 3 6 SELECTING CABLE SIZ...

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Page 4: ...ce damaged parts at once 12 Wear a safety harness to prevent falling if working above floor level 13 Keep all panels and cover securely in place ARC RAYS can burn eyes and skin NOISE can damage hearin...

Page 5: ...stalling or connecting unit 3 Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary 4 To prevent accidental stating during servicing disconnect negative b...

Page 6: ...period follow rated duty cycle Reduce current or reduce duty cycle before starting to weld again Do not block or filter airflow to unit STATIC ESD can damage PC boards Put on grounded wrist strap BEF...

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Page 8: ...todetermineinputpowerrequirementsand orratedoutput Forfuturereference writeserial number in space provided on back cover of this manual 2 2 Unit Specifications Type of Input Power Welding Power Sourc...

Page 9: ...LR 1150 15MRL 2 5 Environmental Specifications IP Rating Operating Temperature Range Storage Temperature Range 14 to 104 F 10 to 40 C 4 to 131 F 20 to 55 C This equipment is designed for outdoor use b...

Page 10: ...wer Sources 1 Constant Current CC or Constant Voltage CV Welding Power Supply 2 Weld Cable To Feeder 3 Work Cable To Workpiece Weld cable and work cable connections to power source DCEN DCEP are depen...

Page 11: ...unsecuring knob 6 Gun Trigger Plug 7 Gun Trigger Receptacle Connect gun trigger plug to gun triggerreceptacle 8 Voltage Sensing Clamp Connect voltagesensingclamp to workpiece 3 3 Connecting Welding Gu...

Page 12: ...hielding gas pressure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter Closevalveon cylinderwhen finishedwelding 3 4 Connecting Shielding Gas FIGURE 3 5 Connecting Weld 1 Rear View 2 3 4 Turn Off wir...

Page 13: ...3 3 2 1 1 0 4 3 2 1 1 0 2 0 4 2 1 1 0 2 0 3 0 3 1 1 0 2 0 3 0 4 0 2 1 0 2 0 3 0 4 0 2 2 0 1 2 0 3 0 4 0 2 2 0 2 3 0 1 0 3 0 4 0 2 2 0 2 3 0 2 3 0 1 0 3 0 4 0 2 2 0 2 3 0 2 4 0 WELDING AMPERAGE 10 TO 6...

Page 14: ...re assembly and tighten pressure adjustment knob enough to feed wire Press jog switch until wire comes out of gun To set proper driveroll pressure release the pressure on the drive rolls by loosening...

Page 15: ...oltage 6 HI LO Speed Range Switch Use switch to select speed range High range is 100 to 800 Inches per Minute 2 5 to 20 3 Meters per Minute Low range is 25 to 200 Inches per Minute 0 6 to 5 1 Meters p...

Page 16: ...Damaged Gas Hose Repair Or Replace Cracked Cables And Cords Every 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside Turn Off wire feeder and welding power source 1 Supplementary Protector CB1 CB1...

Page 17: ...ized Service Agent check Motor Control Board PC1 Check gun trigger connection at wire feeder Check gun trigger leads and trigger switch See gun Owner s Have Factory Authorized Service Agent check Moto...

Page 18: ...24 25 10 13 77 75 76 78 79 81 80 TRIGGER HOLD S7 OFF ON RC1 7 RC1 2 RC1 8 RC1 4 RC1 5 RC1 11 RC2 2 RC2 6 RC2 8 RC2 4 ADJ V V N L FMW 24V RC1 12 RC1 6 RC01 2 RC01 1 RC01 3 RC01 4 RC01 5 RC01 6 RC02 1 R...

Page 19: ...1 47 PR1145 2 48 PA1197 1 49 MF02383 1 50 LC 40HD 1 AUXILIARY SOURSE CLAMP AUXILIARY SOURSE WELD CABLE SCREW GROMMENT MOTORGEAR SEPARATOR VALVE PLATE CLAMP CIRCUIT CARD VOLTAGE SELECTOR HUB SUPPORT C...

Page 20: ...PM1190 13 FIGURE 7 1 General Assembly 5 4 3 10 26 9 43 24 17 35 25 38 37 34 33 40 42 41 45 14 16 23 7 8 22 21 6 15 32 47 13 11 12 48 49 20 18 19 39 31 44 28 2 27 1 46 29 30 36 50...

Page 21: ...t o r 1 9 M T 0 8 6 8 9 R S c re w M 6 x 1 2 3 1 0 M E 0 2 4 1 7 R D rive g e a r 1 1 1 R o ll A s k t o y o u r d is t rib u t o r 2 1 2 M T 0 8 6 9 0 R C o ve r s a fe t y 1 1 3 M T 0 8 6 8 6 R S c...

Page 22: ...e proceed as next a Find front and rear heels b Set each heel to the base as the figure shows using the apropiate screws FIGURE 7 2 Heels Installation 1 PT2547 heel 2 pieces 2 MT08181 Screw 4 pieces 3...

Page 23: ...NOTES...

Page 24: ...Plasma Torches Tig Torches and CO2 Heaters 90 Days Control Extensions Interconnect andAdapter Cords Plugs Connectors 90 Days Esab Lincoln Miller and PROFAX Drive Rolls 90 Days Remote Fingertip Hand a...

Page 25: ...NOTES...

Page 26: ...NOTES...

Page 27: ...Distributedby PROFAX 1603 North Main Street Pear Land Tx 77581 Phone 281 997 2671...

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