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PM 11 90

FIGURE  4-1  Controls With Meters

1   Power Control Switch

2   Wire Speed / Amperage Meter
Displays  preset  wire  speed.  While  welding  in  CC  mode,
actual  wire  speed  is  dependant  on  arc  voltage.
Amperage  displayed  at  the  feeder  is  approximate.
Refer  to  power  source  for  actual  amperage.

3   Voltmeter
Displays  actual  arc  voltage  or  open  circuit  voltage  at  the
feeder.

4   Wire Speed Control
Use  control  to  adjust  wire  speed  within  the  speed  range
selected  by  the  wire  speed  range  switch,  located  on  the
inner  control  panel.  Maximum  wire  speed  may  be  limited  by
arc  voltage.

5   CC/CV Switch
Use switch  to match  feeder with  the  output  of  the  power
source.
While  welding  in  CC  mode,  actual  wire  speed  is  dependent
on arc  voltage.
While  welding  in  CV  mode,  the  wire  feeder  remains  at
constant  speed  and  the  wire  speed  is  not  dependent  on  arc
voltage.  Maximum  wire  speed  may  be  limited  by  arc  voltage.

6   HI/LO Speed Range  Switch
Use  switch  to  select  speed  range.  High  range  is  100  to  800
Inches per Minute  (2.5  to 20.3 Meters per  Minute).  Low range
is 25 to  200 Inches per Minute (0.6  to 5.1  Meters per Minute).

7      Display  speed  /  inches  per  minute
Wire  Speed  /  Amperage  Meter  will  display  only  W ire  Speed
in  Inches  per  Minute.
Display  amperage
Wire  Speed  /  Amperage  Meter  will  display  Amps  while
welding.

8   Trigger  Hold Switch
Trigger  hold  allows  operator  to  weld  without  holding  gun
trigger.
To  use  trigger  hold  function,  place  trigger  hold  switch  in  the 

I

position.
Press  and  hold  the  trigger.  W elding  will  continue  when
trigger  is  released.
To  stop  welding,  press  and  release  the  trigger.

9   Jog Switch
Pressing  the  Jog  switch  allows  the  operator  to  jog  wire
without  energizing  the  contactor  or  gas  valve.

10   Purge Switch
Pressing  the  Purge  switch  allows  the  operator  to
purge  gas  lines  before  welding  and  to  preset  gas
flow  rate  at  the  flowmeter.

4.1    Controls  With  Meters

SECTION 4  OPERATION

8

1

2

3

4

9

10

5

6

7

8

CAUTION

SEE  SAFETY BLOCKS  at  beginning of  manual
bef ore  proceeding.

Summary of Contents for PRO-1VS

Page 1: ...PM1190 REV 1 E 09 07 2020 R 08 09 2020 PRO 1VS VOLTAGE SENSING WIRE FEEDER OWNER S MANUAL PROCESSES MIG GMAW FLUX CORED FCAW READ THE MANUAL BEFORE OPERATING THE UNIT GIVETHISMANUALTO OPERATOR...

Page 2: ...1 EQUIPMENT CONNECTION DIAGRAM 3 3 2 INSTALLING DRIVE ROLLS 3 3 3 CONNECTING WELDING GUN AND VOLTAGE SENSING CLAMP 4 3 4 CONNECTING SHIELDING GAS 5 3 5 CONNECTING WELD CABLE 5 3 6 SELECTING CABLE SIZ...

Page 3: ...PM1190...

Page 4: ...ce damaged parts at once 12 Wear a safety harness to prevent falling if working above floor level 13 Keep all panels and cover securely in place ARC RAYS can burn eyes and skin NOISE can damage hearin...

Page 5: ...stalling or connecting unit 3 Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary 4 To prevent accidental stating during servicing disconnect negative b...

Page 6: ...period follow rated duty cycle Reduce current or reduce duty cycle before starting to weld again Do not block or filter airflow to unit STATIC ESD can damage PC boards Put on grounded wrist strap BEF...

Page 7: ...PM1190...

Page 8: ...todetermineinputpowerrequirementsand orratedoutput Forfuturereference writeserial number in space provided on back cover of this manual 2 2 Unit Specifications Type of Input Power Welding Power Sourc...

Page 9: ...LR 1150 15MRL 2 5 Environmental Specifications IP Rating Operating Temperature Range Storage Temperature Range 14 to 104 F 10 to 40 C 4 to 131 F 20 to 55 C This equipment is designed for outdoor use b...

Page 10: ...wer Sources 1 Constant Current CC or Constant Voltage CV Welding Power Supply 2 Weld Cable To Feeder 3 Work Cable To Workpiece Weld cable and work cable connections to power source DCEN DCEP are depen...

Page 11: ...unsecuring knob 6 Gun Trigger Plug 7 Gun Trigger Receptacle Connect gun trigger plug to gun triggerreceptacle 8 Voltage Sensing Clamp Connect voltagesensingclamp to workpiece 3 3 Connecting Welding Gu...

Page 12: ...hielding gas pressure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter Closevalveon cylinderwhen finishedwelding 3 4 Connecting Shielding Gas FIGURE 3 5 Connecting Weld 1 Rear View 2 3 4 Turn Off wir...

Page 13: ...3 3 2 1 1 0 4 3 2 1 1 0 2 0 4 2 1 1 0 2 0 3 0 3 1 1 0 2 0 3 0 4 0 2 1 0 2 0 3 0 4 0 2 2 0 1 2 0 3 0 4 0 2 2 0 2 3 0 1 0 3 0 4 0 2 2 0 2 3 0 2 3 0 1 0 3 0 4 0 2 2 0 2 3 0 2 4 0 WELDING AMPERAGE 10 TO 6...

Page 14: ...re assembly and tighten pressure adjustment knob enough to feed wire Press jog switch until wire comes out of gun To set proper driveroll pressure release the pressure on the drive rolls by loosening...

Page 15: ...oltage 6 HI LO Speed Range Switch Use switch to select speed range High range is 100 to 800 Inches per Minute 2 5 to 20 3 Meters per Minute Low range is 25 to 200 Inches per Minute 0 6 to 5 1 Meters p...

Page 16: ...Damaged Gas Hose Repair Or Replace Cracked Cables And Cords Every 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside Turn Off wire feeder and welding power source 1 Supplementary Protector CB1 CB1...

Page 17: ...ized Service Agent check Motor Control Board PC1 Check gun trigger connection at wire feeder Check gun trigger leads and trigger switch See gun Owner s Have Factory Authorized Service Agent check Moto...

Page 18: ...24 25 10 13 77 75 76 78 79 81 80 TRIGGER HOLD S7 OFF ON RC1 7 RC1 2 RC1 8 RC1 4 RC1 5 RC1 11 RC2 2 RC2 6 RC2 8 RC2 4 ADJ V V N L FMW 24V RC1 12 RC1 6 RC01 2 RC01 1 RC01 3 RC01 4 RC01 5 RC01 6 RC02 1 R...

Page 19: ...1 47 PR1145 2 48 PA1197 1 49 MF02383 1 50 LC 40HD 1 AUXILIARY SOURSE CLAMP AUXILIARY SOURSE WELD CABLE SCREW GROMMENT MOTORGEAR SEPARATOR VALVE PLATE CLAMP CIRCUIT CARD VOLTAGE SELECTOR HUB SUPPORT C...

Page 20: ...PM1190 13 FIGURE 7 1 General Assembly 5 4 3 10 26 9 43 24 17 35 25 38 37 34 33 40 42 41 45 14 16 23 7 8 22 21 6 15 32 47 13 11 12 48 49 20 18 19 39 31 44 28 2 27 1 46 29 30 36 50...

Page 21: ...t o r 1 9 M T 0 8 6 8 9 R S c re w M 6 x 1 2 3 1 0 M E 0 2 4 1 7 R D rive g e a r 1 1 1 R o ll A s k t o y o u r d is t rib u t o r 2 1 2 M T 0 8 6 9 0 R C o ve r s a fe t y 1 1 3 M T 0 8 6 8 6 R S c...

Page 22: ...e proceed as next a Find front and rear heels b Set each heel to the base as the figure shows using the apropiate screws FIGURE 7 2 Heels Installation 1 PT2547 heel 2 pieces 2 MT08181 Screw 4 pieces 3...

Page 23: ...NOTES...

Page 24: ...Plasma Torches Tig Torches and CO2 Heaters 90 Days Control Extensions Interconnect andAdapter Cords Plugs Connectors 90 Days Esab Lincoln Miller and PROFAX Drive Rolls 90 Days Remote Fingertip Hand a...

Page 25: ...NOTES...

Page 26: ...NOTES...

Page 27: ...Distributedby PROFAX 1603 North Main Street Pear Land Tx 77581 Phone 281 997 2671...

Page 28: ......

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