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INSTALLATION 

 

The

 

loading

 

and

 

unloading

 

operations

 

must

 

be

 

performed

  

with

 

adequate

 

handling

 

equipment

  

(forklift,

 

crane,

 

etc.)

 

using

 

possible

 

lifting

 

points

 

provided

 

for

 

this

 

purpose. 

 

The

 

qualified

 

professional

  

should

 

be

 

certified

 

and

 

will

 

wear

 

individual

  

safety

 

equipment

 

(protective

 

gloves,

 

glasses,

 

safety

 

shoes,

 

etc.)

 

operators

 

will

 

never

 

circulate

 

under

 

the

 

load

 

during

 

lifting

 

operations. 

 

During

 

handling,

 

the

 

operator

 

will

 

ensure

 

a

 

good

 

balance

 

to

 

prevent

 

the

 

equipment

 

from

 

swinging. 

 

Make

 

sure

 

that

 

the

 

equipment

 

or

 

its

 

accessories

  

have

 

not

 

been

 

damaged

 

during

 

shipping

 

and

 

no

 

parts

 

are

 

missing. 

 

If

 

devices

 

are

 

used

 

in

 

a

 

seismic

 

area,

 

then

 

the

 

installer

 

must

 

apply

 

all

 

necessary

 

rules. 

 

If

 

the

 

appliance

 

is

 

installed

 

in

 

an

 

area

 

for

 

which

 

consideration

 

of

 

the

 

external

 

fire

 

situation

 

is

 

mandatory,

 

then

 

the

 

installer

 

must

 

make

 

the

 

necessary

 

arrangements. 

 

Enough

 

free

 

space

 

all

 

around

 

the

 

refrigeration

 

equipment

 

should

 

be

 

provided

 

to

 

facilitate

 

maintenance

 

operations. 

 

The

 

heat

 

exchangers

  

must

 

be

 

installed

 

in

 

locations

 

free

 

of

 

any

 

external

 

dust

 

or

 

other

 

pollutants

 

from

 

the

 

neighbourhood

 

which

 

could

 

obstruct

  

or

 

clog

 

thecoils. 

 

If

 

devices

 

are

 

used

 

in

 

a

 

corrosive

 

area

 

(sea

 

side,

 

pollutant

 

gas,

 

etc.),

 

make

 

sure

 

that

 

appropriate

  

anticorrosion

 

protection

  

has

 

been

 

provided. 

 

Make

 

sure

 

that

 

pipings

 

are

 

connected

 

to

 

the

 

appropriate

 

pressurized

 

equipment

 

(EN378-2). 

 

All

 

connecting

 

pipings

 

must

 

be

 

correctly

 

supported

 

and

 

clamped. 

 

For

 

the

 

connection

 

of

 

pipings,

 

protect

 

sensitive

 

components

 

located

 

around

 

the

 

permanent

 

assemblies

 

to

 

be

 

made. 

 

Before

 

any

 

intervention,

 

the

 

operator

 

must

 

obstruct

 

all

 

the

 

openings

 

of

 

the

 

circuit

 

(+

 

pressurization

 

under

 

nitrogen)

 

;

 

except

 

dry

 

cooler,

 

brine

 

air

 

cooler. 

 

Discharge

  

pipings

 

(outlets

 

of

 

safety

 

valve

 

for

 

example)

 

must

 

be

 

installed

 

in

 

view

 

to

 

protect

 

people

 

and

 

apparatus

 

from

 

leakage

 

of

 

refrigerant. 

 

Make

 

sure

 

that

 

flexible

 

hoses

 

are

 

not

 

in

 

contact

 

with

 

metal

 

parts. 

 

The

 

products

 

added

 

for

 

thermal

 

and

 

/or

 

acoustic

 

insulation

 

must

 

be

 

neutral

 

with

 

respect

 

to

 

support

 

materials. 

 

The

 

protection

 

devices,

 

pipings

 

and

 

accessories

 

must

 

be

 

protected

 

against

 

unfavourable

 

effects

 

from

 

the

 

environment. 

 

Make

 

sure

 

that

 

access

 

and

 

emergency

 

exit

 

ways

 

are

 

not

 

obstructed

 

to

 

comply

 

with

 

the

 

local

 

regulations. 

 

 

COMMISSIONING 

 

Prior

 

to

 

electrically

  

connect

 

the

 

facility,

 

make

 

sure

 

that

 

the

 

AC

 

power

 

line

 

voltage

 

and

 

frequency

  

ratings

 

correspond

  

to

 

the

 

indications

  

on

 

the

 

identification

 

plate

 

and

 

the

 

power

 

voltage

 

is

 

within

 

a

 

tolerance

 

of

 

+

  

10

 

%

 

with

 

respect

 

to

 

the

 

rated

 

value. 

 

Specific

 

protection

 

is

 

provided

 

according

 

to

 

the

 

neutral

 

system. 

 

Any

 

on-site

 

wiring

 

must

 

comply

 

with

 

the

 

legal

 

standards

 

in

 

force

 

in

 

the

 

country

 

of

 

installation

  

(including

 

grounding). 

 

Before

 

turning

 

on

 

a

 

device,

 

make

 

sure

 

that

 

-

 

the

 

electric

 

connections

 

have

 

been

 

correctly

 

made 

-

  

the

 

clamping

 

screws

 

of

 

the

 

various

 

terminals

 

are

 

correctly

 

tightened 

 

Check

 

the

 

possible

 

presence

 

of

 

locking

 

devices

 

of

 

compressor

 

antivibration

 

elements,

 

and

 

remove

 

them,

 

if

 

they

 

exist. 

 

 
 

OPERATING 

 

Do

 

not

 

use

 

the

 

refrigeration

 

equipment

 

or

 

components

 

for

 

any

 

utilization

 

other

 

than

 

that

 

for

 

which

 

it

 

is

 

designed. 

 

Comply

 

with

 

the

 

special

 

manufacturers’

 

recommendations

 

contained

 

in

 

the

 

manufacturers’

 

operating

 

instructions. 

 

It

 

is

 

strictly

 

prohibited

  

while

 

the

 

device

 

is

 

running

 

to

 

remove

 

the

 

guards

 

and

 

panelling

 

provided

 

by

 

the

 

manufacturer

 

to

 

protect

 

the

 

user

 

and

 

ensure

 

hissafety. 

 

When

 

operating,

 

surface

 

temperatures

 

above

 

60°C

 

and

 

/or

 

below

 

0°C

 

may

 

be

 

reached.

 

During

 

any

 

servicing

 

operation,

 

the

 

personnel

 

should

 

be

 

extremely

 

careful

 

while

 

working

 

on

 

the

 

device. 

 

Profroid

 

is

 

not

 

informed

  

to

 

real

 

use

 

of

 

partly

 

completed

 

machines

 

;

 

their

 

integrations

 

and

 

use

 

must

 

comply

 

to

 

Machines

 

Directive

 

and 

recommendations

 

of

 

this

 

operating

 

instructions. 

 

Results

 

of

 

design

 

calculations,

 

checks,

 

and

 

test

 

reports

 

in

 

relation

 

with

 

low

 

voltage

 

directive

 

are

 

archived. 

 

 

 

Modifying the setting of the safety valves is absolutely prohibited. 

When working on a sealed valve as part of a maintenance operation, it is mandatory to install a new seal immediately after this operation, 

making sure beforehand that the valve is returned to its original position. 

 

Summary of Contents for QUIETOR GQH-GQL

Page 1: ...L Il est imp ratif de prendre connaissance de ces instructions d s r ception de l appareil et avant toute intervention sur celui ci Notre service technique reste votre enti redisposition au 33 04 42 1...

Page 2: ...modification s ou de r paration s de ses appareils sans son accord pr alable Les appareils sont exclusivement destin s des professionnels pour un usage en r frig ration et pour leurs limites d utilis...

Page 3: ...de frigorig ne S assurer que les flexibles ne sont pas en contact avec des parties m talliques Les produits ajout s pour l isolation thermique et ou acoustique doivent tre neutres vis vis des mat riau...

Page 4: ...v rification absence de tension Ne pas utiliser les tuyauteries comme moyen d acc s ou moyen de stockage Le remplacement d une soupape de s curit s effectuera par le m me mod le et la m me marque que...

Page 5: ...KVR KVD viter tout contact entre la peau et le joint torique Pour les composants DANFOSS ETS KVS SGN SGP Eviter tout contact entre la peau et le papier Eviter de respirer la poussi re issue du papier...

Page 6: ...rned off The contractor or the company in charge of the installation shall be responsible for carrying out the required instructions Profroid disclaims any responsibility for change s or repair s on i...

Page 7: ...must be neutral with respect to support materials The protection devices pipings and accessories must be protected against unfavourable effects from the environment Make sure that access and emergency...

Page 8: ...the possible increase of pressure in the part of device which isisolated The periodic technical checks must be made following frequencies determined by standards sound engineering practice end user an...

Page 9: ...KVR KVD avoid any contact between the skin and the O ring Concerning the DANFOSS components ETS KVS SGN SGP Avoid any contact between the skin and the paper Avoid to breathe dust that might come from...

Page 10: ...eiten ausf hrt daf r zu sorgen dass dies beachtet wird ProFroid kann f r nderungen oder Reparaturen die ohne vorherige Zustimmung erfolgt sind keine Haftung bernehmen Die Ger te sind ausschlie lich f...

Page 11: ...n Bauteile unter Druck Spannung gesetzt werden Beim Anbringen der Schlauchverbindungen ist darauf zu achten dass sich keine empfindlichen Baugruppen in der N he der Schlauchbefestigungspunkte befinden...

Page 12: ...zeitlich zu Ver nderungen hinsichtlich des Typs der Marke gekommen sein muss das mit dem Austausch beauftragte Fachpersonal eine Neuberechnung nach EN 13136 durchf hren und oder ProFroid um entspreche...

Page 13: ...D ist ein Hautkontakt mit dem O Ring zu vermeiden Bei den DANFOSS Bauteilen ETS KVS SGN SGP Vermeiden Sie ein Hautkontakt mit dem Papier Vermeiden Sie etwaigen Staub einzuatmen der von dem Papier komm...

Page 14: ...C R gime basse temp rature 40 C 20 C Fluides HFC R404A R507A R134A R407F R407A R407C R422A R417A R448A R449A Options Emballage renforc Bo tier de commande distance Protection anticorrosion des ailette...

Page 15: ...sence de tension c t du sectionneur et de chaque circuit Tout c blage sur site doit tre conforme aux normes l gales en vigueur dans le pays concern Sauf ex cution sp ciale la tension nominale doit tr...

Page 16: ...le flux de reprise de l vaporateur 3 OPERATIONS DE MISE EN ROUTE CONTROLES ET OPERATIONS PRELIMINAIRES G n ralit s V rifier le serrage des diff rents crous sur raccords colliers flexibles et c bles En...

Page 17: ...tre sup rieure 2 6 mbar Le taux d humidit r siduel dans le circuit doit tre inf rieur 20 ppm Lorsque l on sera sous vide on ne proc dera jamais un contr le d isolement du moteur et on ne d marrera ja...

Page 18: ...E L INSTALLATION D marrage du groupe de condensation Ouvrir toutes les vannes aspiration et refoulement du compresseur d part et retour liquide du r servoir Mettre un amp rem tre sur une phase du comp...

Page 19: ...oteur du ventilateur au moins deux heures par semaine Tous les mois Effectuer un relev de fonctionnement Les pressions et les temp raturesdu compresseur Les intensit s du compresseur et des motoventil...

Page 20: ...e distributeur Nettoyer ou d givrer l vaporateur 5 Pression d aspiration trop haute Remise en route apr s d givrage Attendre pour confirmation Probl me de compression Remplacer le compresseur 6 Pressi...

Page 21: ...la cause et changer les fusibles Temporisation anti court cycle en court Attendre Relais thermique ou KRIWAN a coup Examiner la cause de la surcharge Interrupteur principal ouvert Fermer le sectionneu...

Page 22: ...JlePOdu capteurdeprtssiOil pOli C m Jnda le s sseur 5 lA boucle de bbcn v ne MIIIre Pl enclmcht oo arrite le C Cr11pf tsse r Sl le Uindcs que la boucle Pl module la a du SeroU Dcg W eve 10 100 o Le ro...

Page 23: ...progrorrrne Void b llne dft fmlctloru pecblu 0 fc rtdtOn de l afficheur lol tes lesleds s clatl en Appuyez PRO po r tntber lelest el sorlr lll rnidtalemen molllmanl SI VOUS appuyez SU SEL vous rd et...

Page 24: ...arraer dernier ressarsdtSpOtllbles compr ptUentant le tm s nun d arr t l3 1 permutabon de marche desc me n a lv l2mmf d d marrerle resseur pmtr nt la dur e mn demardie 1la mn d arril estreccll l a e...

Page 25: ...UT11s pour acdder l tous les aW es pllgOS l Irdlfllll los VI d Us esont U llllr EmersmiD Oldepas e 12 Ces va par flutpeuvert remocbfi esdansla page CcnfJ Unlhon En haut sur la barre trtichll ltle nom...

Page 26: ...ons Room control by remote electronic controller Special coating in corrosive atmosphere by Blygold protection Waterproof remote control box on off switch light 5 m of cable Oil separator Oil separato...

Page 27: ...t for special operation the nominal current must be power circuit 400V 3 N 50Hz Earth control circuit 230V 1 50Hz pressure switches fans speed control crankcase heaters Neutral is compulsory 230V volt...

Page 28: ...he fans have completely stopped The safety HP and LP switches fans speed control and control LP switch can be accessed when the door is opened Then access to pressure plug for connecting the pressure...

Page 29: ...mpressor Manufacturer s recommendations should be followed according to the type of refrigerant The use of colorants or UV tracers as leak detectors in the oil is not allowed Oil Refrigerant Mobil Arc...

Page 30: ...t The condenser fan should cut or run at a low speed see chapter 8 Remainder of charge Fill up with the remainder very quickly An incomplete charge of fluid will cause considerable superheat and so ab...

Page 31: ...and fan motors Safety cut off points of HP LP safety pressure switches Good functioning of remote electronic controller condensing control Oil levels Moisture in the circuits through sight glass or by...

Page 32: ...tart after defrost Wait for confirmation Compression problems Change compressor 6 Condenser Pressure too high Insufficient flow of air in to the condenser Clean the condenser Check motor fans Fan cut...

Page 33: ...t cycle time delay relay is in operation Wait Internal security switched out Check cause of increase in motor winding temperatures re set times 06 00 to 24 00 Main circuit breaker switch open Close ci...

Page 34: ...ntmg cls are flush w1th deof OO iroller hoUSing Insert len key 111lo onl pll1f l hole nd tum cloclcwiSe MCIWUig clrnp Will tum and grJdua ly 2 unloedmg nive 12 ln tandem ccmpres cmdensmg oo U the s111...

Page 35: ...II ofan abnn lhe alann cede sdosplayed l nl tely wdh these ec ttd d2l3 The W er ean mt t the Al um code Pl tlsthesabuttontosc roll Il p Sibledll layable bb The d splay wtlllfl lw fer m d lhe numencal...

Page 36: ...delay 0 99 Osee 0 ms ron llllllt 0 99 1001Xlto 0 uO Resetopenllng bme 0 don hmg 1 resel 9 oraiiiiR l11ne fan 1 0 1 0 ut EnableldasJble fan1 0 1 fla_g_ 1 100 EMERSON EC2 552 Condensing Unit Controller...

Page 37: ...mly and lh da e Il s not nec essary to ent r a usemame or passw d A u emame and password woll be ted upm the m1wl to any of the cth r WebPages The factcry defaults llngsare Usemame EmersonlD Pauword...

Page 38: ...ngf r Aufstellorte mit besonderer Beeintr chtigung Luftverschmutzung korrosive Luft etc durch Blygold Schutz Wasserdichte Box f r Fernsteuerung Ein Aus Schalter Licht 5 m Kabel labscheider labscheider...

Page 39: ...temperaturen k nnen unter extremen Umst nden Verlust der K ltemitteleinspritzungoder sehr hohes Verdichtungsverh ltnis eine Besch digung des Verdichters verursachen F r die Verdichter der Baureihen ZF...

Page 40: ...ers 3 INBETRIEBNAHME EINGANGSPR FUNGEN UND ABL UFE Allgemeine Information Sicherstellen dass alle Verschraubungen an den Verbindungsflanschen flexiblen Schlauchverbindungen und Kabeln festgezogen sind...

Page 41: ...gsvorgangs sollte nicht nach der Geschwindigkeit beurteilt werden mit der der Vakuumzustand erreicht ist sondern nach der tats chlichen Zeit mit der er gehalten werden kann 24 Stunden bei 0 7 bar sind...

Page 42: ...teme Wichtig Die Drucksensoren befinden sich auf den Verdichterventilen und das ffnende Ventil sollte mit dem Kreislauf verbunden bleiben 1 4 T INBETRIEBNAHME Inbetriebnahme der Verfl ssigungseinheit...

Page 43: ...wenn die T r ge ffnet ist Dann ist ein Ansteuern des Drucksteckers zum Verbindung des Druckmanometers m glich Die Druckmanometerkabel f hren durch L cher imGeh use Ein Befolgen dieser Anweisungen erm...

Page 44: ...n die eventuell zu Korrosion f hren k nnen AUSTAUSCH VON L FTERMOTOREN Diese Arbeiten d rfen nur ausgef hrt werden wenn die Stromzufuhr ausgeschaltet wurde einen entsprechenden Warnhinweis am Hauptsch...

Page 45: ...Kreislauf im Verteiler Reinigen oder abtauen des Verdampfers 5 Sauggasdruck zu hoch Neustart nach Abtauung Auf R ckmeldung warten Verdichterprobleme Austausch des Verdichters 6 Verfl ssigerdruck zu ho...

Page 46: ...ung Siehe Abschnitte 13 und 10 15 Verdichtermotor l uft nicht an ND Schalter schaltet aus Siehe Abschnitt 3 HD Schalter schaltet aus Siehe Abschnitt 6 Sicherungen durchgebrannt berpr fung der Ursache...

Page 47: ...lht lld con 11 RC Io tl r o dm l tual u Grur llobi Ct dochlrt hm IO o unJ IOO o modu e O oo al i l lllll GrurJl4Sioefdo hlt tc ord cr noe le l oo I Shliil e t f Jch f lul l ct cf1u _ s ltu l J l n o...

Page 48: ...lnnn x de t bw cliSCb S m it dcm Mcnw 11 ange 7 iJ l O Anxl i des Abt mood ii lutl l lllllCixlrikkt fdCil Mit SEl k illlcn die M ll l t IC aUer Fr bl f naebin ndct t SC Zi 1 fdCI I D1t i5t hilff ich W...

Page 49: ...0 tlUJ Ses h lllel 1 dnc ich hCl l llstOut Jeo Il der o rftill hfiiCU Vcrdkh cr cin bei km1 Uil _Allli il L I C l lllh istj l cisll tnp uh llCil Schshe1 J m k1 1 on Jer fllg u iul V l diehtcr h fi b...

Page 50: ...jcim c tt l lli etl utv ill ulf inc der iill k r on Seill l wifd dii l lllUD tkl mut lS und dn Pal won ahgcft 1 J Ab WNks ind folst tlde Wn l in cs1o IIL Us t l ll iU I flnl 1 S4ml0 Pas W turd 11 Aurd...

Page 51: ...48 e ct d ROl...

Page 52: ...7 33 4 68 0 26 4 94 1 48 0 25 QUIETOR GQL ZF 30 T3TWIN R404A SEPR 30 231 1 67 6 77 6 13 0 44 6 57 1 03 7 47 5 35 0 44 5 79 1 29 0 25 QUIETOR GQL ZFD25 T3 EVI R404A SEPR 26 917 2 12 7 67 4 78 0 44 5 22...

Page 53: ...GQL ZF 34 T2 R404A 8 26 4 01 0 26 4 27 1 93 9 10 3 46 0 26 3 72 2 45 0 25 QUIETOR GQL ZF 30 T3TWIN R404A 8 40 4 45 0 44 4 89 1 72 9 27 3 73 0 44 4 17 2 22 0 25 QUIETOR GQL ZFD25 T3 EVI R404A 8 27 3 4...

Page 54: ...4 16 0 44 4 60 1 47 0 25 QUIETOR GQL ZFD26 T3 EVITW HNP SEPR 25 442 1 85 6 32 5 06 0 44 5 50 1 15 6 68 4 22 0 44 4 66 1 43 0 25 QUIETOR GQL ZF 30 T3TWIN H N P SEPR 28 908 1 71 6 64 6 34 0 44 6 78 0 98...

Page 55: ...6 2 96 0 44 3 40 2 34 0 25 QUIETOR GQL ZFD26 T3 EVITW HNP 7 04 3 30 0 44 3 74 1 88 7 22 2 62 0 44 3 06 2 36 0 25 QUIETOR GQL ZF 30 T3TWIN H N P 8 00 4 08 0 44 4 52 1 77 8 68 3 37 0 44 3 81 2 28 0 25 Q...

Page 56: ...3 31 2 60 0 25 QUIETOR GQH ZBD57 T2 R134A SEPR 14798 3 30 7 95 3 55 0 26 3 81 2 09 8 58 3 05 0 26 3 31 2 59 0 25 QUIETOR GQH ZB 58 T3TWIN R134A SEPR 15604 3 15 8 00 3 48 0 44 3 92 2 04 8 62 2 99 0 44...

Page 57: ...T3TWIN R134A 9 67 2 41 0 44 2 85 3 39 10 46 1 98 0 44 2 42 4 32 0 25 QUIETOR GQH ZB 66 T2 R134A 10 96 2 73 0 26 2 99 3 67 11 92 2 18 0 26 2 44 4 89 0 25 QUIETOR GQH ZB 76 T2 R134A 12 17 3 31 0 26 3 57...

Page 58: ...A SEPR 24815 3 20 12 91 6 01 0 26 6 27 2 06 14 37 5 33 0 26 5 59 2 57 0 25 QUIETOR GQH ZB 58 T3TWIN R404A SEPR 24976 3 24 13 16 6 64 0 44 7 08 1 86 14 71 5 62 0 44 6 06 2 43 0 25 QUIETOR GQH ZBD58 T3T...

Page 59: ...R404A 16 33 4 49 0 26 4 75 3 44 18 24 3 81 0 26 4 07 4 48 0 25 QUIETOR GQH ZBD57 T2 R404A 16 33 4 49 0 26 4 75 3 44 18 24 3 81 0 26 4 07 4 48 0 25 QUIETOR GQH ZB 58 T3TWIN R404A 16 80 4 42 0 44 4 86...

Page 60: ...24209 3 21 12 64 5 48 0 44 5 92 2 14 13 79 4 80 0 44 5 24 2 63 0 25 QUIETOR GQH ZBD57 T2 H N P SEPR 26244 3 00 12 79 5 06 0 44 5 50 2 33 13 83 4 60 0 44 5 04 2 74 0 25 QUIETOR GQH ZB 58 T4TWIN H N P...

Page 61: ...6 75 3 42 0 44 3 86 4 34 0 25 QUIETOR GQH ZBD57 T2 H N P 15 21 4 19 0 44 4 63 3 29 16 51 4 00 0 44 4 44 3 72 0 25 QUIETOR GQH ZB 58 T4TWIN H N P 15 85 3 65 0 44 4 09 3 88 17 27 2 93 0 44 3 37 5 12 0 2...

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