ProGear E-FREE TRIKE, Owner'S Manual

Page 1: ...o date manuals are available through our website at www progearbikes com au Only be to assembled by a skilled bicycle mechanic Read all instructions carefully before using this product Retain this owner s manual for future reference E FREE TRIKE OWNER S MANUAL ...

Page 2: ...2 TABLE OF CONTENTS 1 IMPORTANT SAFETY INSTRUCTIONS 3 2 BATTERY CARE AND SAFETY 4 3 PARTS LIST 6 4 ASSEMBLY INSTRUCTIONS 8 5 COMPONENTS 17 6 ELECTRONICS 20 ...

Page 3: ...e with your control of the cargo bike and can result in loss of control Do not ride at night or in conditions when visibility is impaired unless you install head lamps and tail lamps that make you visible to all pedestrians and vehicles Wet weather significantly detracts from brake performance Always allow a longer distance for safely stopping in the rain or on a wet or icy road surface This produ...

Page 4: ...battery discharging Users are not permitted to over discharging the battery Over discharging may cause severe damage to battery life When instrument displays that the battery is under voltage the controller will stop power supplying at any time 3 Battery Storage Additional Charging Reserve of electricity will somewhat lose when storing or during the transportation process Battery should be additio...

Page 5: ... is broken due to aging it may pollute the environment Therefore please discard it as useless within 36 months since the date of purchase and give it to skilled company for professional treatment 6 Disclaimers a no responsibility for any damages caused by nonconforming the requirements in application instruction manual b no responsibility for any damages caused by any unauthorized modification c n...

Page 6: ...6 3 PARTS LIST PART DESCRIPTION 1 Handlebar 2 LCD Display Panel 3 Brake Lever 4 Gear Shift 5 Disc Brake 6 Gear Freewheel 7 Rear Derailleur 1 2 3 4 5 6 7 ...

Page 7: ...ork 11 Front Wheel Set with Motor 12 Chain Cover Chain 13 Chain Wheel and Cranks 14 Pedal 15 Real Wheel Set 16 Wheel Reflector 17 Basket 18 Rear LED Light 19 Li battery 20 Seat Post Clamps 21 Seat Post 22 Saddle 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ...

Page 8: ...omagnetism sensor piece into the middle axle Ensure the sensor piece is assembled towards the correct riding b direction c Assemble the chain wheel and crank to middle axle and secure with fixing bolts Crank Fixing bolts Chain wheel and crank Electromagnetism Sensor piece Figure 1 ...

Page 9: ...TEP 2 a Refer to Fig 2 Connect the front frame and rear frame with Square neck bolts Nuts Washers Figure 2 Rear frame Front frame Transmission Axle Front frame Bracket Nut Washer Square neck bolt Figure 3 ...

Page 10: ...the rear axle first c When bolting on the disc brake caliper ensure there is even clearance between both sides of the disc pads and the disc d Check the rear derailleur adjustment on attached sheet Figure 4 Figure 5 Figure 6 Assembled Image Disc Brake Caliper Rear frame Disc brake disc Screw Gear freewheel Derailleur Screw ...

Page 11: ...in Gear adjustment see Attachment 1 and 2 and secure the chain cover to frame with screws b A chain breaking tool will be required to re rivet the chain once fed through the gear system no joining link in this chain Derailleur Chain Rear frame Front Frame Chain cover Figure 7 Figure 8 ...

Page 12: ...rews Assembly of fender is optional b Refer to Fig 10 Attach the front and rear wheelset with nuts and washers Note Cable of the front wheel motor should be on left side Figure 9 Figure 10 Rear fender Screw for fixing attaching fender Screw for fender stay Fender stay Rear wheelset Front wheelset with motor Locking nut and washer Cap nut and washer ...

Page 13: ...rame b Adjust head stem height and tighten step bolt c Adjust the handle bar angle and secure into place d Adjust the front and rear brake cables to ensure brake cables are fitted correctly For gear adjustment see attachment 1 and 2 STEP 7 Basket Assembly e Refer to Fig 12 Attach the basket to the rear frame with Basket layer Screw Nuts Figure 12 Screw nut Basket Layer Basket Stem bolt ...

Page 14: ...embly a Attach saddle to seat post clamp and tighten slightly b Insert the seat post into the seat tube and tighten bolts Note Safety line should be covered c Adjust seat angle and retighten seat clamp Figure 12 Saddle Seat Post Seat Post Clamp Seat Tube ...

Page 15: ...g 13 Adjust the position of freewheel to make sure the distance between gear freewheel and derailleur is equal to 5 6mm Feed the inner gear cable through the derailleur ferral and secure with lock nut Figure 13 Derailleur Ferral ...

Page 16: ...r is below the outer line of the smallest sprocket when looking from the rear b Turn the low marked L adjustment screw so that the guide pulley moves to a position directly below the largest sprocket Ensure it does not over shift Note these screws are stop screws only so the derailleur does not over shift Adjust the screw towards below Guide Roller ...

Page 17: ... the tightness of inner cable to ensure the derailleur shifts smoothly If the cable is too loose The derailleur will not upshift to the larger sprockets If the cable is too tight The derailleur will not downshift to the smaller sprockets ...

Page 18: ...e pads before the friction material has been worn down to less than 2 5 mm 1 Open the brake lever and place the nipple end of the short brake cable into the lever then close the lever Secure the ferrule against the lever using the cable adjusting barrel 2 Depress the brake lever about 10 times as far as the grip to check that everything is operating correctly and that the shoe clearance is correct...

Page 19: ...tom of the recommended pressure range give the best performance on smooth slick terrain such as hard packed clay and on deep loose surfaces such as deep dry sand Tire pressure that is too low for your weight and the riding conditions can cause a puncture of the tube by allowing the tire to deform sufficiently to pinch the inner tube between the rim and the riding surface Tire Valves The tire valve...

Page 20: ... usually engraved with R and L Tool 15mm open end wrench When changing Right side clockwise rotation is to lock and anticlockwise rotation is to disassemble When changing Left side clockwise rotation is to disassemble and anticlockwise rotation is to lock Tightening torque should be more than 18N m ...

Page 21: ...21 5 ELECTRONICS 1 Battery Diagram ...

Page 22: ...22 2 Battery Alternate View ...

Page 23: ...23 Power Display Key Lock Charging Port Power Switch ...

Page 24: ...ic Function Battery Charge Level Assist Lowest rate and highest rate Output Power Rate of Battery b Increase Decrease Power Buttons There are six power levels which can be scrolled through using the increase and decrease buttons If the buttons is pressed again after reaching the lowest level the system will enter the automatic function This will display in blue on the LCD screen like the picture b...

Page 25: ...ck to zero using the button iii To set the wheel size press the button continuously for 10 seconds until the button is lit on the LCD screen Set the wheel size as 14 30 This should be set by a professional d When there is a fault the button will flash on the LCD screen The fault indicator will display a code from 02 to 09 Below is a description of the fault codes 4 Error Codes 02 The power semi co...