progeo JOKER Series, Service Manual

Page 1: ...REHATEAM s r l vicolo Negrelli 5 31040 Castagnole di Paese TV www rehateamprogeo com Service Manual JOKER 1 S E R V I C E M A N U A L JOKER Rev 0 06 05 2020 SERVICE MANUAL ENGLISH...

Page 2: ...icians for any non standard requirements or modifications to allow them to evaluate such modifications and verify that they will not compromise the normal and safe use of the wheelchair Any modificati...

Page 3: ...8 BRAKE 19 BRAKE SPACING 20 FOOTPLATE DISTANCE FOR 7 FRAME 21 ALUMINIUM FOOTPLATE for 7 frame 22 CARBON FIBRE FOOTPLATE for 7 frame 23 ALUMINIUM FOOTPLATE WITH CURVED TUBES for 7 frame 24 FIXED CARBON...

Page 4: ...ion the caster to another hole insert the axle and fix the bolt V holding the one on the other side Pay attention to the spacers between caster and fork SERVICE MANUAL V V P It is advisable to spread...

Page 5: ...making sure the height is the same The two front wheels must be touching the ground V Design and V Design 2 0 supports Loosen the two bolts A and slide the support upward or downward to the desired he...

Page 6: ...combination of the position of these two rings gives a different angle to the fork axis To carry out the adjustment start with loosening the nut B To do so you have to align external hole C and the in...

Page 7: ...d To compensate such unwanted movement turn the fork in the nut loosening direction and check the bubble It may seldom happen though that even the ring A1 moves while tightening In that case adjust it...

Page 8: ...f the wheelchair turns right or left it means that you need to correct the adjustment If it turns right the right fork is tilted inward internal or the left fork is titled outward external If it turns...

Page 9: ...to allow for the fork axle rotation and keeping it in position after moving it You can measure the perpendicularity with the help of a square or similar vertically aligned to the caster the caster has...

Page 10: ...ection frontward or backward towards which it is necessary to move the fork s axle proceed as above mentioned until reaching the correct angle You can also measure the perpendicularity by turning the...

Page 11: ...turn smoothly Clean or change the bearings FRONT WHEELS The casters are not adjusted at the same height Adjust the front wheels at the same height The tyres of the two front wheels are different or d...

Page 12: ...t To incline the fork externally 2 position the strapping on the lower side of the fork support Other systems Make sure the two bolts A are well tightened In fact if they are not fully tightened the c...

Page 13: ...st be facing to the rear of the wheelchair Insert and screw the bolt F without tightening it much it is enough to screw it up to stop Adjust the fork angle see sheet fork angle 4 Note This type of adj...

Page 14: ...kes Remember that the rear height adjustment can affect the seat inclination so it is necessary to check and adjust the fork angle The rear height adjustment can also change the point of balance setti...

Page 15: ...fix the other side respecting the same distance When tightening each bolt check that the inner plate of the clamp does not turn you can hold it with your fingers in fact if it turns the clamp will no...

Page 16: ...ario regolare la campanatura Follows next page WORK ON A FLAT AND EVEN SURFACE The wheel receiver gives the rear wheel camber cambered receiver The two wheel receivers are fixed to the rear axle thus...

Page 17: ...hen tighten all parts again but first pass the hole with a reamer to remove any possible tiny deformation see also adjustment sheet quick release axle It may be a little harder to position and fix the...

Page 18: ...rry out the same operation on the other side The axle X is not necessary with rigid seat in carbon fibre The adjustment for the sport brake is the same except for the distance D in fact the brake in i...

Page 19: ...ice and heat it with a hot air blower because the bolt is locked with strong lock thread glue DO NOT FORCE WHEN UNSCREWING IT you may damage the bolt s head irremediably Once you have removed the bolt...

Page 20: ...adjustment check that between the lower side of the footplate and the ground there is at least 2 cm and that there is no interference between foot plate and casters Rubber adaptor for round footplate...

Page 21: ...e versa Loosen the grab screw A and the bolt B as above mentioned for height adjustment Remove the bolts nuts that fix the footplate tubes see sheet footplate distance for 7 frame and slide the footpl...

Page 22: ...screw A of both supports Position adjustment 2 positions internal external In order to change position loosen the grab screw A and the bolt B as above men tioned for height adjustment Remove the bolts...

Page 23: ...e clamp If you wish to reverse the clamp remove the bolts washer nuts fixing the footplate tubes see footplate distance for 7 frame and slide the group footplate Reverse the assembly fix the tube at t...

Page 24: ...e X wider or narrower and thus keep the 7 frame taper Carry out the adjustment in height as men tioned on the sheet footplate distance for 7 frame Slide the horizontal tube of the footplate through th...

Page 25: ...can both at original assembly or afterwards cut off the footplate The dotted lines D in the pictures above show up to where you can cut off the frame just below the fork support regardless its positio...

Page 26: ...bolts A the gap C between the two plates of the clamp has to be the same up down and front rear With carbon fibre frame do not tighten the headless bolt B too hard this may cause serious damage the ca...

Page 27: ...chap ter height adjustment It may be necessary to adjust the angle Particularity Should you need a plate positioned 2 3 internal and the other 2 3 external it is necessary to have two adjustment supp...

Page 28: ...d Once reached the correct inclination tighten the bolt A on the lock side Check the footplate engages and disengages easily you may need to make a minor angle adjustment working on the plate and then...

Page 29: ...ort with two bolts C each Lift the footplate Remove the two bolts C of the lock support and slide it off the footplate tubular Remove the two bolts C of the rotation support and slide the footplate ou...

Page 30: ...ore proceeding with the adjustment raise the plate from the lock side and turn it until its rotation stops This rotation allows for a temporary opposite position of the plate but it also helps to redu...

Page 31: ...arts fixed together by means of a cylindrical pin that also works as full stroke of the 180 rotation along the slot The correct fixing of the footplate to the tube C has to allow the footplate after l...

Page 32: ...to cut the lower side of the If the maximum height you can reach is not enough it is necessary to change the tube Warning to guarantee a good stability between the fixing hole and the lower side of t...

Page 33: ...tube in fact the hole 1 will be underneath and within the tube of the backrest structure While drilling the hole on the tube pay attention to aligning the handle grip if present Should you cut off the...

Page 34: ...en the bolts Now check the locking system If the locking pin D does not lock or there is too much play it is necessary to adjust the end run bolt B Loose the nut C fold the backrest and screw or unscr...

Page 35: ...of the wheel and try to remove it Loosen the grab screw A and try to remove the wheel Loosen the two bolts B aluminium plate or the two bolts B and the bolt nut C Full Carbon plate and try to remove t...