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DOUGHPRO

DP2000 Trouble Shooting Guide

Symptom

Probable Cause

Action to be Taken

Power Button on Digital Controller 
face is depressed but doesn’t turn 
on.

Power Cord is not plugged in.

Plug power cord into wall 's receptacle 
and depress power button on 
controller

Circuit Breaker is tripped off in the 
site's breaker box

Reset circuit breaker that the Grill is 
plugged into. Depress Power Button to 
turn on.

Transformer has taken a electrical 
surge and is damaged

Replace Transformer after you check 
secondary side of transformer.  If 
working properly, you should receive 
12vdc.

Check voltage on the secondary side 
of the Transformer.  If you read 
12VDC then you are receiving voltage 
to the Controller.

Replace Controller.  Controller should 
be on once the power button is 
depressed.

Possibly blown Fuse

Replace fuse.

Digital Controller's LED's are 
scrambled or randomly irratic.  If 
when turning on, the display will 
first go to segment check

Possibly a componet on the Digital 
Controller is damaged

 Replace Digital Controller

Possibly control needs to reset

While unit is on (controller lit up) 
Unplug unit, wait for 1 min. then plug 
machine on and depress power button.

Digital Controller on startup goes 
through LED segment check (

8888

then to version # and then loops 
back to to the above reboot.

The relay driver on the digital control 
may be blown.

Replace Digital Controller.

Digital display shows 

PROB.  

No 

heat on Upper Platen or Lower 
Platen. 

Sensor lost it's continuity as shown 
on a muti-meter.

Disconnect prob that is open (no 
continuity as shown on  a multi-meter. 
Must replace Sensor (RTD).  Do not cut 
and splice new sensor. Install new 
2000 ohm RTD sensor to under side of 
Heat Platen and reconnect to 
Controller.

When depressing the tactile button 
on Digital Controller, nothing 
happens.

The tactile buttons under the overlay 
may be not close enough to activate. 
Same goes if the buttons are already 
pressed by overlay without 
depressing button.

Carefully (no too much at one time to 
avoid fracturing the traces on the 
Controller) tighten the nuts on the 
back of the Controller until button 
activate. Same goes in reverse if 
buttons are held down by the overlay.  

Digital display shows 

Relay 

and  

Particular zone is over heating or 
outer zone).

The  Relay on the switched side is not 
opening to regulate temperture.  

Replace the Relay.

Beeper not functioning or 
intermitten beeper sound.

Beeper on Digital Control board 
failed.

Replace Digital Controller board

If setpoint is reached but slighty off 
in temperature.

Offset may need to be calibrated and 
adjusted.

Must call (800) 624-6717   for 
confidential instructions.

Summary of Contents for DP2010SAUC

Page 1: ...formerly DOUGHPRO New Name Same Quality Superior Service proluxe com Operations Manual Model DP2010SAUC 12 Standard Mold Semiautomatic Manual Press ...

Page 2: ...arate 30 amp AC circuit Only industrial extension cords with proper wire size should be used size 16 3 wire for distance up to 25 feet and size 14 3 for distance up to 50 feet INTERNATIONAL Use a designated 30 amp AC circuit Only industrial extension cords with proper wire size 2 5 sq mm shall be used Make sure there is a proper electrical wall outlet located within reach of the cord and plug atta...

Page 3: ...hantability and fitness for a particular use and is accepted such by the purchaser in taking delivery of this product Specifications Electrical 208V 50 60Hz 4600W 22 11Amps Requires 30 AMP outlet Includes 72 NEMA 6 30P approved cord and plug Shipping Weight 180lbs 82kg Familiarize yourself with controls and operating mechanisms before attempting to use the DP2000 These are as follows A Pull Pressi...

Page 4: ...e to change this setting simply follow the Controller Operation directions 2 Counter Cycle counter counts the number of applications from 1 to 9999 see additional Notes Counter 3 Timer A timer mode is available upon special request If you would like to have the timer function installed please call 1 800 624 6717 Controller Operation Temperature Control 1 Press the MODE button until temperature is ...

Page 5: ...ifferent products require different temperature settings In order to determine the right temperature setting for your product refer to the following table simply as a guide for starting To achieve consistent size flour tortillas of smaller than 10 you will need to only press 2 at a time as shown in the pictures included with the manual Note Keep in mind that dough formulations may differ and that ...

Page 6: ...creen or in a pan Since the shape of the dough may be altered slightly in the transfer process some hand fitting may be required Add toppings if desired and now you are ready to bake ADDITIONAL NOTES Temperature Note Fahrenheit Centigrade Celsius Conversion The temperature controller can be programmed to display either F or C To change Press the MODE button until the temperature is displayed then ...

Page 7: ... should be followed Daily Care 1 Platens These platens should only be cleaned with mild soap and warm water then wiped off with a clean soft cloth or soft sponge Never use steel wool or harsh abrasives or you will cause costly damage 2 All other exterior surfaces Here again a daily wipe down with mild soap and warm water will do the job quite nicely Never use steel wool or harsh abrasives or you w...

Page 8: ... on the right side of the vertical post Machines with swing away upper heads have two grease ports one on the right side of the vertical post and one on the back of the vertical post All other machines have a single port refer to illustration 2 Place grease gun head against grease port and apply enough pressure to allow gun head to engage the grease port 3 Squeeze handle of grease gun which forces...

Page 9: ...14 15 122 102 60 115 3X 40 4X 76 34 21 22 38 17 35 4X 76 86 6X 4X 71 57 123 55 56 55 56 28 18 62 A2 20 A1 24 A3 38 3 A4 42 117 116 103 112 83 38 105 102 2X 110 103 111 107 104 106 2X 105 114 105 109 110 111 104 107 83 105 102 103 116 118 103 105 109 89 34 38 35 123 98 61 111 83 85 09 29 17 ...

Page 10: ...4X 84 87 6 68 72 7 67 3X 66 65 29 5 25 70 9 31 2X 63 44 45 2X 30 69 35 38 34 81 9 70 5 33 121 A5 9 120 80 35 2X 43 42 41 27 83 82 56 55 38 56 55 38 36 74 75 73 35 43 10 77 19 47 16 12 13 11 64 39 78 8 37 31 88 32 54 46 91 90 93 92 79 94 95 96 99 100 100 100 81 126 125 127 6 72 128 133 131 132 130 A6 129 ...

Page 11: ...0200020 1 24 POWER CORD 15AMP 250 VOLT AUSTRALIA 110172772177 1 25 ORING 2 238 N 70 PISTON 238N70 1 26 WASHER STEEL 311 O D X 150 I D X 20 THK 311150019 4 27 MARKER STRIP TERMINAL BLOCK ARM 2 SINGLE MS6992 1 28 SCREW SET 8 32 X 1 SST8321 1 29 HANDLE PRESSURE DP2010 DP12808 1 30 ARM MACHINED DP1062101 1 31 SCREW PHILLIP PAN HEAD 8 32 X 1 4 SP83214 4 32 GEAR BAR 1109361 1 33 COLLAR GEAR BAR 11013183...

Page 12: ... 8 B610 1 70 SET SCREW SOCKET 1 4 20 X 7 8 SST142078 2 71 MARKER STRIP 5 MS6015 1 72 WASHER SPLIT LOCK 1 2 WL12 2 73 FUSE HOLDER 1 AMP MPPF708 1 74 FUSE 1 AMP 250V 250W LOW BLOW MPPF701R 1 75 SCREW PHILLIPS PAN 2 56 x 1 4 SP25614 1 76 FEET RUBBER RF209 5 77 MASTER LINK BRACKET DP10603 1 78 MAGNET POST DP10602 1 79 WASHER PLATE DP10604 1 80 GAS SPRING BRACKET WELDING ASSEMBLY DP12803 1 81 SET SCREW...

Page 13: ... 22 GA 2202 2 116 DP INSULATION 1101171251 2 117 SHROUD UPPER PLATEN 1109336 1 118 SHROUD PLATEN 110230036 1 120 GEAR PINION 1109360 1 121 PLAIN STEEL WOODRUFF KEY 3 16 X 3 4 KW931634 4 122 SCREW BUTTON HEAD 1 4 20 X 5 8 SB142058 1 123 BOLT SHOULDER 3 8 X 2 11023003 5 124 RING TERMINAL 14 16 GA HI TEMP 10 SCREW 1605HT 1 125 TERMINAL 1 4 18GA 22GA FEMALE FULLY INS RED 2270FIN 1 126 TERMINAL 1 4 QD ...

Page 14: ......

Page 15: ...through LED segment check 8888 then to version and then loops back to to the above reboot The relay driver on the digital control may be blown Replace Digital Controller Digital display shows PROB No heat on Upper Platen or Lower Platen Sensor lost it s continuity as shown on a muti meter Disconnect prob that is open no continuity as shown on a multi meter Must replace Sensor RTD Do not cut and sp...

Page 16: ...false reading as well Replace Relay If the Controller s heat on LED is not lit indicating the controller is working properly If this is not the issue replace sensor Dough not having same thickness across the press dough To adjust upper platen for level press Underneath the arm resting on the Upper Platen Shroud you will find 4 stacked hex bolts sitting over the upper platen attach to the arm The t...

Page 17: ...e company s products the following instructions must be adhered to First contact our customer service department for approval and a return authorization number Please have the serial number of your item available at that time All merchandise must be shipped freight prepaid by customer or service agency Subject to the inspection of the product by the company a restocking charge of 20 of the Net pur...

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