Promac PBD-1830V, Operating Instructions Manual

Page 1: ...taux 06 2017 PBD 1830V Schweiz Suisse JPW TOOL AG T mperlistrasse 5 CH 8117 F llanden Switzerland www promac ch France TOOL France PROMAC 57 rue du Bois Chaland Z I du Bois Chaland case postale 2935...

Page 2: ...Directive Maschinenrichtlinie Directive Machines 2014 30 EU electromagnetic compatibility elektromagnetische Vertr glichkeit compatibilit lectromagn tique designed in consideration of the standards u...

Page 3: ...fications 7 8 5 0 Machine description 9 6 0 Setup and assembly 10 6 1 Unpacking and clean up 10 6 2 Shipping contents 10 6 3 Assembly 10 6 4 Initial lubrication 10 6 5 Installation 10 7 0 Electrical c...

Page 4: ...rm a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at all times when the machine is in use If removed for m...

Page 5: ...working outfit Wear safety goggles Wear ear protection Always wear the approved working outfit Wear safety shoes Remove tie rings watches jewellery Roll up sleeves above elbows Remove all loose clothi...

Page 6: ...ing and changing accessories Do not attempt to adjust or remove tools during operation Never stop a rotating chuck or workpiece with your hands Choose a small spindle speed when working unbalanced wor...

Page 7: ...x 8 44 TPI Materials Headstock tailstock slides Cast iron Spindle bearings Taper roller bearings quality level P5 Sound emission in idle 1 73 4 dB LpA Sound emission during cutting 1 78 3 dB LpA 1 Sou...

Page 8: ...le nose mounting Figure 4 1 Spindle nose mounting 4 2 Anchor bolt hole pattern Figure 4 2 Lathe Bed anchor bolt pattern WARNING To avoid tipping the machine must be bolted down with two anchor bolts n...

Page 9: ...arriage Lock H Tailstock I Splash guard J Lathe bed K Lead screw L Chip tray M Apron Figure 5 2 Machine description N Spindle power ON OFF O Spindle forward reverse P Variable speed select knob Q Emer...

Page 10: ...ine must be bolted down with two anchor bolts not provided To avoid twisting the bed make sure the setup surface is absolutely flat and level Loosen anchor bolts shim and tighten bolts if needed The m...

Page 11: ...total length of cord may not exceed 18 Meter Extension cords and plugs must be free from defects 8 0 Adjustments 8 1 Changing spindle speed range The speeds of the lathe are controlled by the variable...

Page 12: ...be turned Loosen hex socket bolts with 4mm allen wrench W Fig 8 4 and rotate the top slide according to the graduated scale Figure 8 4 Taper turning with top slide 8 5 Three jaw universal chuck With...

Page 13: ...and follow rest The rests prevent flexing of long and thin work pieces under pressure from the tool The steady rest Fig 8 8 serves as a support for longer shafts and ensures a safe and chatter free op...

Page 14: ...variable speed select knob P The spindle speed will be shown on the display R The emergency stop button Q stops all machine functions Turn emergency stop button clockwise to reset Unplug the machine...

Page 15: ...00 RPM Mild steel 800 RPM High carbon steel 600 RPM Stainless steel 300 RPM For carbide tools HM 5 times higher speeds can be chosen For example Turning mild steel at a diameter of 20mm allows With HS...

Page 16: ...quill 11 0 User Maintenance WARNING Before any intervention on the machine disconnect it from electrical supply pull the mains plug Failure to comply may cause serious injury An important security fac...

Page 17: ...load too high Reduce depth of cut or feed Noisy operation Dry change gear hubs Lubricate with oil Dry change gears Lubricate with grease Tool tip burns Cutting speed too high Reduce spindle speed Dull...

Page 18: ...18 15 0 Replacement Parts PBD 1830V Assembly Breakdown 1...

Page 19: ...PBD1830V 12 LOCKING RING DIN 471 8 0 8 1 120 PBD1830V 120 COUNTERSHAFT 1 121 PBD1830V 121 DEEP GROOVE BALL BEARING 608 RZ 2 122 PBD1830V 122 PULLEY COUNTERSHAFT 1 123 PBD1830V 13 LOCKING RING DIN 471...

Page 20: ...20 PBD 1830V Assembly Breakdown 2...

Page 21: ...D1830V 224 GUIDING DISK GRADUATED COLLAR TOP SLIDE 2 225 PBD1830V 225 LEVER TOP SLIDE 1 226 PBD1830V 226 GRIP COLLAR 2 227 PBD1830V 227 FIXING SCREW GRIP COL LAR 2 228 PBD1830V 31 HEXAGON SOCKET HEAD...

Page 22: ...22 PBD 1830V Assembly Breakdown 3...

Page 23: ...2 PBD1830V 312 SPLINE Z 14 Module 1 1 313 PBD1830V 313 SHAFT 1 314 PBD1830V 314 GEAR SET 44 21 THEETH Module 1 1 315 PBD1830V 45 SET SCREW DIN 914 M4 35 1 316 PBD1830V 46 NUT M4 1 317 PBD1830V 317 LEA...

Page 24: ...24 PBD 1830V Assembly Breakdown 4...

Page 25: ...PBD1830V 59 HEXAGON SOCKET HEAD CAP SCREW DIN 912 M6 14 4 417 PBD1830V 60 FEATHER KEY DIN 6885 A3 3 16 1 418 PBD1830V 418 LEADING SPINDLE 1 419 PBD1830V 419 ENGINE BED 1 420 PBD1830V 61 HEXAGON SOCKE...

Page 26: ...26 PBD 1830V Assembly Breakdown 5...

Page 27: ...COLLAR TAIL STOCK 1 513 PBD1830V 67 SPRING STEEL SHEET 1 514 PBD1830V 514 HANDWHEEL TAILSTOCK 1 515 PBD1830V 515 FIXING NUT HANDWHEEL M8 H 16mm 1 516 PBD1830V 68 SET SCREW DIN 914 M8 6 1 517 PBD1830V...

Page 28: ...28...

Page 29: ...29 16 0 Wiring Diagrams PBD 1830V 1 230V PE 50Hz...

Page 30: ...D17GF 1 Reverse Switch F R ZH A 1 EMC Filter NF213A6 02 250VAC 6A 1 Emergency stop ZB2 BE102C 1 Circuit board JYMC 220A I 230VAC 6 0ADC 1 Potentiometer WX14 12 4K7 1 Speed display and sensor JD011 5V...